Related Manuals for Rapid Packaging Eagle 2000A Series
Summary of Contents for Rapid Packaging Eagle 2000A Series
- Page 1 Operations Manual Eagle 2000A Series Stretch Wrapper Rapid Packaging, Inc. 763-404-8900 | info@RapidPackaging.com www.RapidPackaging.com READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION! - 1 -...
- Page 2 - 2 -...
-
Page 3: Table Of Contents
Contents page Machine Safety Information Safety & Warnings Specifications Outline & Applications Position of Operation Safety Precautions Prior to Operation Machine Installation Machine Structure & Main Components Transportation Installation Operational Environment Operation Operational Steps & Film Loading Basic Machine Operation LCD Screen Operation LCD Screen Navigation &... -
Page 4: Safety & Warnings
1.1 Safety & Warnings Before servicing, always power down and unplug the machine from the power source. Ensure that the correct voltage is being supplied from the power source. Do not touch the turn table while machine is in operation. ... - Page 5 1.1 Safety & Warnings DO NOT MODIFY OR REMOVE WARNING LABELS Film Carriage Do Not Open While Running Control Panel (Bottom) Electrical Hazard Do not service machine while powered up and connected to power source! - 5 -...
-
Page 6: Specifications
1.2 Specifications - Eagle 2000A Power Supply 110VAC, 60Hz Turntable Speed (Standard 0-12 rpm) (Optional 0-20rpm) Turntable Motor 1 HP 750W 1420 RPM 220V 1:30 Gearbox Turntable Diameter 59” Turntable Diagonal 80” Turntable Height 3.4” Turntable Gear Turntable Chain 12A-1 ISO Carriage Up/Down 1/3 HP 1390 RPM 220V 1:60 Gearbox Carriage Up/Down Chain... -
Page 7: Outline & Applications
1.3 Outline and Application Field This machine features a PLC controller. The electric subassembly uses world famous products such as OMRON, LG and TE components. This provides a reasonable, high reliability and convenient use for the machine. It can advance production efficiency and prevent goods from being damaged during transportation. This machine has a wide range of applications and is used in the following industries: chemical, fiber, tobacco, pharmaceutical, publishing, refrigeration, etc. - Page 8 2.1 Machine Structure & Components Illustration Mast Control Panel Film Carriage Turntable Fig. 2-1 - 8 -...
-
Page 9: Transportation
2.2 Transportation You must have at least 4ft fork tubes or tube extensions fully inserted into the machine and a forklift rated for 3,000lbs to transport the machine safely. Do not raise the load more than 6” off of the ground. (See Fig. -
Page 10: Installation
2.3 Installation Step 1 - Place the machine in the desired location using a tow motor or crane capable of handling a load of 3,000lbs. (See Fig. 2-3) Fig. 2-3 Step 2 - Remove the lower rear inspection panel on the mast prior to raising the mast. The panel is located on the end of the machine next to the turntable motor The panel has a warning label affixed to it. - Page 11 2.3 Installation Step 4 - If installing a ramp, place the ramp by locating the ramp shoulder bolt and placing it into the slot in the ramp. It is highly recommended to anchor the ramp to the floor. (See Fig. 2-6) Fig.
- Page 12 2.3 Installation Step 6 - Insert the connector plug inside the bottom of the mast into the corresponding receptacles. (See Fig 2- 9a, 2-9b, 2-9c) Fig. 2-9a Fig. 2-9b Fig. 2-9c Note: These connectors are for photo-electric eye, home limit switch, and E-Stop switch located on the bottom of the carriage.
-
Page 13: Operational Environment
2.4 Operational Environment Machine should be far from smoke, preferably in a dry, well-ventilated area. Normal environment temperature should be within 32ºF and 104ºF. No special requirements for electromagnetic radiation. Machine should not be placed under direct lighting as it may cause photoelectric eye to malfunction. ... -
Page 14: Operational Steps & Film Loading
3.1 Operational Steps & Film Loading BEFORE LOADING FILM, PRESS THE EMERGENCY STOP BUTTON AND TURN THE POWER SWITCH TO THE OFF POSITION Loading stretch film into carriage Step 1 - Loosen fastening screw "A" and take off roll holder "B". (See Fig. -
Page 15: Basic Machine Operation
3.2 Basic Machine Operation 1. Screen Controller 6. Load Force (Eagle 2000B, BE, BHS, EB, EBT, BWS) 2. Table Speed 7. Reset Button 3. Carriage Speed 8 Emergency Stop Button 4. Power Indicator 9. Power Switch 5. Start Button The turntable speed and load force knobs can be adjusted to achieve desired film tension. The speed and load force work in conjunction. -
Page 16: Lcd Screen Operation
3.3 LCD Screen Operation The LCD screen displays information used to control the machine and to make changes to operational parameters. Active keys are shown with a circle or square around them. Pressing the corresponding key will execute the function. To change a setting, press the SET button. -
Page 17: Lcd Screen Navigation & Language
3.4 Navigating LCD Screens Menu From this screen, you can navigate to; ① Parameter Settings, ② Job Mode, ③ Yield, ④ Parameter Show, ⑤ Password, ⑥ Language Parameter Settings From this screen, you can navigate to; ① Top Cycle, ② Bottom Cycle, ③... - Page 18 3.4 Navigating LCD Screens Job Mode From this screen, you can select the different types of modes the machine has. Job Mode / Auto This mode is used to automatically wrap packages. To begin, press Start button or ⓪ Start The machine will wrap around the package once at the bottom and the carriage will begin traveling up to the height of the package.
- Page 19 3.4 Navigating LCD Screens Job Mode / Top Wait This mode is used when a cover will be placed on the top of the package. To begin, press Start button or ⓪ Start The machine will wrap the package once at the bottom and the carriage will travel to the top of the package and pause for the operator to place a cover on the package.
- Page 20 3.4 Navigating LCD Screens Yield This screen displays the current number of cycles and the total number of cycles of the machine. To reset the current yield, press the ► key Parameter Show This screen is used to view the current machine parameters. Set Menu Language From the Main Menu, select ⑥...
-
Page 21: Password Settings
3.5 Password Settings FACTORY DEFAULT PASSWORD: 1234 IF DEFAULT PASSWORD IS CHANGED AND FORGOTTEN, THE ONLY MEANS OF RESET IS BY ON-SITE SERVICE CALL OR PLC REPLACEMENT ALL ASSOCIATED EXPENSES AND FEES WILL BE THE RESPONSIBILITY OF THE MACHINE OWNER Setting a New Password Press ESC until the Main Menu is displayed Press ⑤... - Page 22 3.5 Password Settings If there is a error during the process, the screen will display "Err ●" Press ALM to clear the error. Note: The New Password has not been set. You will need to re-enter the new and old passwords again. If the password has been set, the screen will display "Err ◌"...
-
Page 23: Troubleshooting Guide
4.1 Troubleshooting Guide Error Code Possible Cause Solution Machine will not function Machine not plugged in. Plug machine into 110VAC outlet. Outlet where Machine is plugged into Check to see if outlet has power. has no power or bad outlet. Call service for new cord. - Page 24 4.1 Troubleshooting Guide Problem Possible Causes Solution Check to see if the machine is plugged in. Plug machine into adequate power Carriage does Check carriage speed knob is at minimum position – 110 Volt outlet. not run. ...
-
Page 25: Carriage Load Safety Switch
4.2 Carriage Load Safety Switch USE EXTREME CAUTION WHEN ADJUSTING CARRIAGE SWITCH AS IT CAN BE DAMAGED BY OVER ADJUSTMENT Step 1 - Open Carriage Door Step 2 - Unload any and all stretch film from machine Step 3 - Loosen jam nut Step 4 - Loosen bolt in small increments to avoid damage to switch Step 5 - Close carriage door gently (Do not install stretch film) Step 6 - If the machine is able to reset, then the carriage door switch... -
Page 26: Turntable Home Switch
4.3 Turntable Home Switch BE SURE TO DISCONNECT ALL POWER TO THE MACHINE PRIOR TO ANY MAINTENANCE WORK Fig. 4-1 Fig. 4-2 Turntable Remove the six M10 flat head cap screws in the turn table. Screw in one M10 eyebolt rated for lifting into the tapped hole in the turn plate. Lift the turn table using a hoist and chain rated for a 500lb load. - Page 27 4.3 Turntable Home Switch Fig. 4-4 Remove all 24 idler wheels supporting the turntable rotation if there is excessive bearing play. If the diameter is less than 53mm or there is abnormal noise during operation, replace the bad contact rollers. (See Fig.
-
Page 28: Turntable & Carriage Adjustment
4.4 Turntable & Carriage Adjustment Test Operation Turntable Turn on the power From the Main Menu, press; o ② Job Mode o ② Manual Mode o ⑤ Turntable (starts turntable rotation) o ⑤ Turntable (stops turntable rotation) Verify there is no play in the turntable and that the fasteners are tight. ... -
Page 29: Base (Turntable)
5.1 Illustration Base - 29 -... - Page 30 5.1 Illustration Base (continued) Name Part Number Turntable FG-01A-19 Idler Gear FG-01A-18 Block Limit Switch FG-12A-16 Ramp Bolt Idler Wheel FG-01A-20 Turntable Gear FG-01A-13 Limit Switch N1CA2 Chain Base Frame Tension Screw 91292A217 Motor Gear FG-01A-31 Motor Mount Plate FG-01A-28 Main Motor CV750-30S Cover...
-
Page 31: Idler Roller
5.2 Illustration Idler Wheel Name Part Number Idler Wheel Bracket Idler Wheel Axle FG-01A-24 Idler Outer Bushing FG-01A-23 Idler Bearing 60202 Idler Wheel FG-01A-21 Idler Wheel Snap Ring 98455A137 Washer 98454A136 - 31 -... -
Page 32: Mast
5.3 Illustration Mast - 32 -... - Page 33 5.3 Illustration Mast (continued) Name Part Number Mast (Post) Mast Cover FG-12-02 Upper & Lower Limit Switch XCKP2145 Up-Down Motor NMRV040/80-YS6344 Motor Axis FG-12-06 Chain Slide Rail FG-AL-01 Up-Down Shelf FG-12-04 Transition Shelf FG-12-05 Slide Blocks FG-12-08 Sprocket FG-12-07 Sprocket Bracket FG-12-06 - 33 -...
-
Page 34: Carriage
5.4 Illustration Carriage - 34 -... - Page 35 5.4 Illustration Carriage – Continued from previous page. Name Part Number Hand Grip FG-164A Eccentric Wheel FG-163 Indicator Block FG-167 Tension Block FG-161 Live Shaft FG-162 Adjustable Hand Grip FG-158 Fixed Block FG-159 Tightening Screw Tightening Ring FG-138A Film-Locating Plate FG-135A Film Shaft FG-134...
- Page 36 Transition-Roller Inside Cover Belt 40x55x3000 - 36 -...
-
Page 37: Film Roller
5.5 Illustration Film Roller Name Part Number E-Clip 4-MM-EC-2 Outer Tube Roll Roller Bearing FG-BR-02 Inner Shaft Roller Assembly FG-08-07 - 37 -... -
Page 38: Extended Rollers
5.6 Illustration Extended Roller Name Part Number E-Clip 4-MM-EC-2 Outer Tube Roll Roller Bearing FG-BR-02 Inner Shaft Roller Assembly FG-08-07 - 38 -... - Page 39 5.6 Motor Controls - 39 -...
- Page 40 5.6 PLC Wiring - 40 -...
- Page 41 5.6 Switches & Relays - 41 -...