Related Manuals for Rapid Packaging Eagle R2B2
Summary of Contents for Rapid Packaging Eagle R2B2
- Page 1 Operations Manual Eagle R2B2 Stretch Wrapper Rapid Packaging, Inc. 763-404-8900 | info@RapidPackaging.com www.RapidPackaging.com READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION! - 1 -...
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Page 2: Table Of Contents
Contents page General Information Installation Notes Operational Notes Specifications Specifications Table Machine Dimensions Machine Description Operation Initial Setup Control Panel HMI Screens Manual Controls Film Carriage Electrical System Operational Power Consumption / Charging Electrical Diagrams Electrical Parts List Electrical Schematics Maintenance &... -
Page 3: Installation Notes
1.1 Installation Notes To ensure safe operation, please ensure the following; Only use batteries with ratings that meet or exceed the power requirements of the machine. Battery charging requires 110V/220VAC (+/- 10%) at 50/60Hz (+/- 2%) Operating temperature range is 32ºF to 104ºF (0ºC to 40ºC) ... -
Page 4: Specifications Table
2.1 Specifications Table Power Supply (for charging) 110VAC/220VAC, 50/60Hz Speed 3.35mph (5.4kph) ∞ x ∞ (Infinite) Max. Pallet Size (W x L) Min. Pallet Size (W x L) 23.6in x 23.6in (600mm x 600mm) Max. Wrapping Height 94.5in (2,400mm) Film Stretch 300% and 200% Film Tension Adjustable... -
Page 5: Machine Description
2.3 Machine Description Warning Lamp Mast Film Carriage Steering Arm Control Panel Electronics/Battery Cover Machine Body Sensing Wheel Safety Bumper - 5 -... -
Page 6: Initial Setup
3.1 Initial Setup Step #1 Using the eyelet at the top of the R2B2 mast, attach a chain to assist with placing the mast upright. Do not lift the mast during this step! Step #2 Remove the side brackets (x2). - 6 -... - Page 7 3.1 Initial Setup Step #3 Raise the mast. Step #4 Secure the mast using four M8 screws. Note: It is recommended that a thread locking compound such as Loctite be used on the mast screws. Step #5 Install and affix the carriage to the mast. Note: It is recommended that a thread locking compound such as Loctite be used on the carriage screws.
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- Page 9 3.1 Initial Setup Step #6 Connect the carriage wire cables (x2) after securing the carriage to the mast. Step #7 Once machine setup is complete, open the cabinet cover and connect the battery cable. - 9 -...
- Page 10 3.1 Initial Setup Step #8 Move the steering arm to the right side and install the tension spring. Step #9 The R2B2 equipment setup is now complete. Before running the machine for the first time, the batteries must be charged a minimum of 8 hours. - 10 -...
- Page 11 3.1 Initial Setup Notes Tower Installation Ensure all six screws are properly installed and secured to the bottom of the tower. Control Wires & Connections Be sure the control wiring cables to the carriage unit are securely attached. Also be sure to verify the battery connector is properly connected and within the cabinet cover.
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Page 12: Control Panel
3.2 Control Panel HMI Touch Screen Control Battery Indicator Power Switch Reset Switch Start Button Stop Button Emergency Stop Button Warning – Operator Agreement When first powered up, the machine will display the following warning and operator agreement. The operator must agree to the terms and conditions prior to operating the machine. -
Page 13: Hmi Screens
3.3 HMI Screens Main Menu The operator can select between pre- programmed modes; Auto, Single Wrap, or Top Wait from this screen. The maintenance screen is accessible from this screen. Program Screen (Pre-Programmed Modes) The main program settings for a selected mode will be displayed. - Page 14 Single Wrap The machine will begin at the bottom of the load and will stop wrapping once the top of the load has been reached. By pressing “MORE”, the operator can change the number of top wraps, bottoms wraps and up/down cycles.
- Page 15 Top Wait Program The machine will begin at the bottom of the load and will pause operation once the top of the load has been reached. When ready, the operator continues operation by pressing start. Maintenance Mode Maintenance Mode offers the operator the ability to see the status of the machine inputs and outputs.
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Page 16: Manual Controls
3.4 Manual Controls Located on the control arm are buttons for manually driving the machine forward and reverse. Reverse Forward Note: In order to use the manual controls, the motor clutch brake must be in the “Lock” position. In the event of a fully-discharged battery, the machine can be moved by moving the motor clutch brake lever to the unlocked position. -
Page 17: Film Carriage
3.5 Film Carriage Changing Pre-Stretch Ratio Step #1 Step #2 Turn off power and remove cover. While pressing the safety lock inner, adjust the pre-stretch percentage ratio by moving the handle up (High-Ratio) or down (Low-Ratio). High-Ratio Safety Lock Low-Ratio Step #3 Step #4 Before replacing cover, verify that the safety lock... - Page 18 - 18 -...
- Page 19 3.5 Film Carriage Film Threading Note: Before threading, take note of which side the film is tacky. Inside of film is tacky Outside of film is tacky - 19 -...
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Page 20: Operational Power Consumption / Charging
4.1 Power Consumption Operational Power Consumption Pre-Stretch Motor 280w / 24VDC Drive Motor 500w / 24VDC Film Carriage 340w / 24VDC Charging Power Requirements Power Source 110/220VAC 50/60Hz (Single Phase) - 20 -... -
Page 21: Electrical Diagrams
4.2 Electrical Diagrams - 21 -... - Page 22 4.2 Electrical Diagrams - 22 -...
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Page 23: Electrical Parts List
4.3 Electrical Parts List Part Number Description 73029700 Touch Screen MT6070iH 73029700-03 Touch Screen Transmission Cable 7150LD11 Battery Display Meter 7155BC20 Emergency Stop Button 7158BZ12 Knob Contactor 7150BW33 Knob (Green) 7150BW61 Knob Contactor 7150LD01 LED Light 7158BE11 Knob Contactor 7155BA80 Knob (Red) 7158BZ11 Knob Contactor... - Page 24 4.3 Electrical Parts List (Continued from previous page) Part Number Description 7570DR01 DC Motor Controller 7570DR02 DC Motor Controller 7075S501 Battery Charger Housing 7075S502 Battery Charger Connector PB400400 Safety Switch Key 7365P002 Safety Switch 7350AZ03 Limit Switch 7155BA06 Button 7158BZ01 Contactor KA02001510 Battery...
- Page 25 4.4 Electrical Schematics - 25 -...
- Page 26 4.4 Electrical Schematics - 26 -...
- Page 27 4.4 Electrical Schematics - 27 -...
- Page 28 4.4 Electrical Schematics - 28 -...
- Page 29 4.4 Electrical Schematics - 29 -...
- Page 30 4.4 Electrical Schematics - 30 -...
- Page 31 4.4 Electrical Schematics - 31 -...
- Page 32 4.4 Electrical Schematics - 32 -...
- Page 33 4.4 Electrical Schematics - 33 -...
- Page 34 4.4 Electrical Schematics - 34 -...
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Page 35: General Maintenance
5.1 General Maintenance Carriage Chain Adjustment Remove the mast cover (A) and adjust screw (B) to reduce slack in the chain. 0.39~0.59in (10~15mm) - 35 -... - Page 36 5.1 General Maintenance Sensing arm wheel adjustment To move the sensing wheel vertically, loosen knob (A). Once the wheel is at the desired height, tighten knob (A) to secure the wheel in place. The sensing wheel should be set at a height that will cause it to roll against the pallet of the load being wrapped.
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Page 37: Troubleshooting
5.2 Troubleshooting Carriage does not move upward, corner proximity switch malfunction Symptom: Machine corner proximity switch counter problem. Solution: 1) Verify corner proximity switch is functioning properly. 2) Adjust the angle of the proximity switch. After charging for 8 hours, battery charge does not increase (battery is holding a charge). Symptom: Battery fails to charge Solution:... -
Page 38: Alarm Codes
5.3 Alarm Codes Alarm Trouble Cause Solution Code M311 Emergency Stop 1) E-Stop button is pressed Reset E-Stop (EMG STOP) on the control panel. 2) E-Stop button is pressed on the steering arm. M311 Safety Bumper Safety switch making contact Move the object with an object M312... - Page 39 5.3 Error Codes (Continued from previous page) M344 Carriage motor overload Carriage collision with object Move the object M348 Carriage controller or Elevator reducer motor wire Check wire connection carriage wiring problem broken or loose between elevator reducer motor and controller M349 Carriage controller or Controller failure...
- Page 40 6.1 Parts List Control Level Unit - 40 -...
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Page 41: Control Lever
6.1 Parts List Control Lever Unit Key # Part # Description KA03076601 Control Lever KA11072002A Cover KA11072002A-01 Plate KA111333000 Clamping Plate KA11071901B Support Base KA03076500 Sleeve KA11071901B-01 Cover KA04005100 Spring KA03037402 Support Column KA03037401 Suspending Sleeve KA30010800F Safety Bumper KA30010800F-03 Rubber Guard Bar KA30010800FL-04 Holding Plate (Left) -
Page 42: Body
6.2 Parts List Body 6.2 Parts List - 42 -... - Page 43 Body Key # Part # Description 10310800 Nut (M8) KA11073100 Battery Hold-Down Strip KA11073200 Holding Seat KA03037900 Screw KA02001500 Battery (Acid Type) KA02001510 Battery (Gel Type) KA11072800 Plate PA202101 Spring 91400806 Ball KA110751003 Wiring Plate KA11073401C Body Top Cover KA30012702-01 Buffer Block 10111045 Screw (M10x45mm)
- Page 44 Key # Part # Description KA11072200 Lever KA11092100 Bracket 10140820 Screw (M8x20mm) KA1102310 Washer KA03038401 Bearing Seat KA03038100 Collar 30300040 Bearing (6004ZZ) 11314200 C-Clip (R-42) KA03038300 Tire Axle Shaft 10140820 Hex Screw (M8x20mm) KA11105200 Washer KA04005800 Tire (Rear) KA11074100 Motor Cover - 44 -...
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Page 45: Mast
6.3 Parts List Mast - 45 -... - Page 46 6.3 Parts List Mast Key # Part # Description KA0200060T Warning Light Assembly (Red) KA0200060T-01 Light Pole & Fixing Tube KA0200100 Lamp (LC1-EDBS) KA0200060T-02 Nut (M22) 91300002 Suspending Hook PD200800 Chain Adjusting Seat PJ20070A Fixing Plate 11301500 C-Clip (S-15) 11313200 C-Clip (R-32) 10250815 Screw (M10x15mm)
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Page 47: Carriage
6.4 Parts List Film Carriage - 47 -... - Page 48 6.4 Parts List Film Carriage Key # Part # Description PJ306200 Supporting Cover 10210512 Wing Nut (M5x12mm) 10130450 Screw PG303200 Handle PG302900 Gear Pull Wheel PG303100 Position Shaft PJ310400 Slip Gear (200% & 250%) PJ309800 Slip Gear (230% & 300%) PJ310410 Slip Gear (150% &...
- Page 49 Film Carriage PG304000 Proximity Switch Seat 7355N105 Proximity Sensor (PM12-04N) KA04007700B Bush PB202900 Block 7350TZ02 Limit Switch (TZ-7110) FG-120A PJ30231A-02 Roller Shaft KA03076002 Swinging Bar Shaft PJ30231A-03 Roller Shaft 30302010 Bearing (6201ZZ) 11301200 C-Ring (S-12) PJ30230A-04 Roller Tube 10290612 Screw (M6x12mm) KA1100370 Washer SBC0007893...
- Page 50 PD400520A Hinge FG-3292 Solenoid Bracket PJ30231A-01 Roller Shaft PJ30230A-03 Roller Tube PJ30091B Safety Door PB204300 Security Key 10290612 Screw (M6x12mm) PJ308700 Plate PJ352700 Spring PJ308800 Door Bolt 10240610 Screw (M6x10mm) - 50 -...