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ECHNICAL INFORMATION PRODUCT P 1 / 14 Model No. HR2440F Description Rotary Hammer 24mm (15/16") ONCEPT AND MAIN APPLICATIONS The above models is the advanced version of HR2440, equipped with LED job light for lighting up the drilling point. Dimensions : mm ( " )
< 1 > Lubrication Apply the following MAKITA grease to protect parts and product from unusual abrasion. * Grease RA No.1(Brown) to the portions marked with black triangle * Grease FA No.2 to the portions marked with gray triangle...
P 3 / 14 epair < 2 > Disassembling chuck section 1. Slide chuck cover in the direction of gear housing, and pull out cap 35 by turning. See Fig. 1. 2. Take off ring spring 19. Then, the following parts can be disassembled from tool holder. See Fig. 1A. * Chuck cover * Ring 21 3.
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P 4 / 14 epair < 4 > Disassembling change lever 1. Disassemble cap from change lever by twisting the flat head screwdriver inserted between cap and change lever, as illustrated in Fig. 2. 2. Turn the change lever fully to the direction of rotary hammer mode and pull off change lever from gear housing as illustrated in Fig 2A.
P 5 / 14 epair < 7> Disassembling tool holder section 1. Disassemble change lever from gear housing as mentioned in < 4 > Disassembling change lever at page 4. 2. Separate gear housing from motor housing as illustrated in Fig. 3 and Fig. 3A. And disassemble armature as illustrated in Fig.
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P 6 / 14 epair < 9 > Disassembling impact bolt 1. Referring to "< 7 > Disassembling tool holder section" at page 5, disassemble ring spring 28, washer 30, compression spring 31 and spur gear 51 from tool holder. See Fig. 4, Fig. 4A, 4B, 4C, D and 4E. 2.
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P 7 / 14 epair 4. Insert "No.1R236 Round bar for arbor" and push ring spring 28 as deep as possible to the inner housing side by striking the round bar for arbor as illustrated in Fig. 5D. 5. Pick up ring spring 28 with plier and take off it from tool holder as illustrated in Fig. 5E. 6.
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P 8 / 14 epair < 11 > Disassembling swash bearing 1. Referring to Fig. 3, 3A, 3B at page 4, disassemble the product. And separate inner housing together with tool holder section and swash bearing section from gear housing as illustrated in Fig.
P 9 / 14 epair 6. Swash bearing section can not be disassembled in one action by pressing cam shaft with arbor press, because Take the following steps for disassembling them. 1. Disassemble ring 8 by pressing with arbor press as illustrated in Fig. 9. 2.
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P 10 /14 epair <12> Assembling swash bearing section 1. Apply grease to the parts of swash bearing section referring to < 1 > Lubrication at page 2. 2. Assemble ball bearing 606ZZ by pressing spur gear 10 with arbor press as illustrated in Fig. 10. 3.
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<13> Assembling swash bearing section to piston cylinder 1. Apply MAKITA grease to piston cylinder and swash bearing 10 referring to <1> Lubrication at page 2. 2. Assemble 2 pcs. of flat washers 12 and piston joint to piston cylinder as illustrated in Fig. 11.
< 15 > Assembling needle bearing complete 1. Apply MAKITA grease RA No.1 to the inside of needle baring complete. 2. Putting needle bearing complete on No.1R165 "Ring spring setting tool B" press gear housing onto the needle bearing complete with arbor press as illustrated in Fig. 13.
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P 13 /14 ircuit diagram Model HR2440F Brush holder Color index of lead wires Brush holder Black White Connected to field ore Field Blue See-through Switch C1 C2 Power supply cord Blue or red Noise suppressor For some countries, noise...
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P 14 / 14 iring diagram Model HR2440 with reverse switch Fix field lead wire (black) with lead holder as per Fix field lead wire (black) the illustration. with lead holder as per the illustration. Fix noise suppressor's lead wire (see-through) with lead holder as per the illustration.