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Sony Xperia C3 Dual Working Instructions

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Working Instructions
- mechanical -
TM
TM
Xperia
C3 Dual
Xperia
C3
S55t, S55u, D2502
D2533
1290-1182 Rev 4
©
Sony Mobile Communications AB – Company Internal

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  • Page 1 Working Instructions - mechanical - Xperia C3 Dual Xperia S55t, S55u, D2502 D2533 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    4.22 Back Cover Sidekey Side Upper Panel ..........35 4.23 Back Cover Top Panel ............... 36 4.24 Back Cover USB Side Lower Panel ........... 37 4.25 Back Cover USB Side Upper Panel ........... 38 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 2(72)
  • Page 3 Always firstly disconnect the Battery FPC BtB connector to cut off power supply when the Sub Antenna Assy is disassembled. Always finally connect the Battery FPC BtB connector before the Sub Antenna Assy is reassembled. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 3(72)

  • Page 4: Exterior Views

    Working Instructions (mech) Exterior Views S55t/S55u/D2533/D2502 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 4(72)

  • Page 5: Tools

    6. Flat Screwdriver ( 1.5x40 For part no’s on the tools above e, refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. Plastic Tweezers 2. Pointed-tip Tweezers 3. Blunt-tip Tweezers 1290-1182 Rev 4 © Sony Mobile Communications AB B – Company Internal 5(72)

  • Page 6: Disassembly

    4. 2nd Mic Rubber 5. Main Camera 6. Chat Camera 7. Main PBA 8. Core Unit label Tray 9. Ant Speaker Bottom Frame Assy (a) and Display Frame Assy (b) 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 6(72)

  • Page 7: Sim Tray

    Note! Make sure to insert the Flat Screwdriver between the Back Cover Assy and front frame, and do not detach the Back Cover Panel from the Back Cover Assy. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 7(72)
  • Page 8 Repeat this action carefully if the first time unsnapping fails. Do the same for this hook. Note! The hooks near Back Cover Assy corners are tighter, the unsnapping action may repeat some times. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 8(72)
  • Page 9 Do the same for this hook. Do the same for this hook. Be careful! Do not deform the Back Cover Assy near the Audio Jack hole. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 9(72)
  • Page 10 Note! The hooks near Back Cover Assy corners are tighter, the unsnapping action may repeat some times. Be careful! Do not deform the Back Cover Assy near the USB hole. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 10(72)
  • Page 11 Back Cover Assy and front frame, and do not detach the Back Cover Panel from the Back Cover Assy. Note the position of hooks! Do the same for these 2 hooks. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 11(72)
  • Page 12 Key FPC when inserting Metal Plectrum and unsnapping the hook. Note! The hooks near Back Cover Assy corners are tighter, the unsnapping action may repeat some times. Note the position of hooks! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 12(72)
  • Page 13 Do the same for this hook. Do the same for this hook. Note! The hooks near Back Cover Assy corners are tighter, the unsnapping action may repeat some times. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 13(72)

  • Page 14: Ant Top Frame Assy

    Bits (JCIS No 0). Scrap! Not to be reused! Remove the Screw Other Len:1.1 Diam:1.2 by using a screwdriver with Bits (JCIS No 0). Scrap! Not to be reused! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 14(72)

  • Page 15: 2Nd Mic Rubber

    Remove the Ant Top Frame Assy. 2nd Mic Rubber Disconnect the Battery FPC BtB connector. Do not damage components on the Main PBA! Remove the 2nd Mic Rubber. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 15(72)

  • Page 16: Main Camera

    Do not damage components on the Main PBA! Remove the Main Camera. Chat Camera Disconnect BtB connector of the Chat Camera FPC. Do not damage components on the Main PBA! Remove the Chat Camera. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 16(72)

  • Page 17: Main Pba

    Disconnect BtB connector of the Main FPC Assy. Do not damage components on the Main PBA! Disconnect RF Cable connector. Do not damage components on the Main PBA! Release the upper side of Main PBA. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 17(72)

  • Page 18: Core Unit Label Tray

    Ant Speaker Bottom Frame Assy (a) and Display Frame Assy (b) Remove the six Screw M1.4x2.8 by using a screwdriver with Bits (JCIS No 0). Scrap! Not to be reused! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 18(72)
  • Page 19 Working Instructions (mech) Disassembly Release the Ant Speaker Bottom Frame Assy. Remove the Ant Speaker Bottom Frame Assy. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 19(72)

  • Page 20: Replacement

    Prepare a new Ant Top Frame Assy. Follow the 5.7 – 5.8 Reassembly instructions! Back Cover Assy Follow the 3.2 Disassembly instructions! Prepare a new Back Cover Assy. Follow the 5.8 Reassembly instructions! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 20(72)

  • Page 21: Chat Camera

    Follow the 3.2 – 3.3 and 3.5 Disassembly instructions! Prepare a new Main Camera. Follow the 4.34 Installation instructions! Follow the 5.5 and 5.7 – 5.8 Reassembly instructions! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 21(72)

  • Page 22: Sim Tray

    Working Instructions (mech) Replacement SIM Tray Follow the 3.1 Disassembly instructions! Prepare a new SIM Tray. Follow the 5.9 Reassembly instructions! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 22(72)

  • Page 23: 2Nd Mic Mesh

    Make sure all remaining adhesive residue have been removed! INSTALLATION Attach a new 2nd Mic Mesh by using a pair of Plastic Tweezers as shown in picture and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 23(72)

  • Page 24: Adhesive Battery

    Make sure all remaining adhesive residue have been removed! INSTALLATION Attach a new Adhesive Battery by using a pair of Plastic Tweezers as shown in picture and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 24(72)

  • Page 25: Adhesive Conductive Main Fpc

    Attach a new Adhesive Conductive Main FPC by using a pair of Plastic Tweezers as shown in picture and press it. Note the position of 3 alignment holes! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 25(72)

  • Page 26: Adhesive Conductive Sub Pba

    Make sure all remaining adhesive residue have been removed! INSTALLATION Attach a new Adhesive Conductive Sub PBA by using a pair of Plastic Tweezers as shown in picture and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 26(72)

  • Page 27: Adhesive Conductive Vibrator

    Make sure all remaining adhesive residue have been removed! INSTALLATION Attach a new Adhesive Conductive Vibrator by using a pair of Plastic Tweezers as shown in picture and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 27(72)

  • Page 28: Adhesive Earspeaker

    Make sure all remaining adhesive residue have been removed! INSTALLATION Attach a new Adhesive Earspeaker by using a pair of Plastic Tweezers as shown in picture and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 28(72)

  • Page 29: Audio Jack Adhesive

    Jack Assy and front frame have been removed! INSTALLATION Attach a new Audio Jack Adhesive by using a pair of Plastic Tweezers as shown in picture and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 29(72)

  • Page 30: Audio Jack Assy

    INSTALLATION Follow the 4.18 Removal and Installation instructions to replace a new Audio Jack Film. Mount the Audio Jack Assy in its cavity and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 30(72)

  • Page 31: Audio Jack Film

    Make sure all remaining adhesive residue have been removed! INSTALLATION Attach a new Audio Jack Film by using a pair of Plastic Tweezers as shown in picture and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 31(72)

  • Page 32: Back Cover Bottom Panel

    Press it hard by finger from one side to the other side part by part, press each part for 5s. The panel is divided into 7 parts whose length is about 1 centimeter. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 32(72)

  • Page 33: Back Cover Sidekey Side Lower Panel

    5s. The panel is divided into 8 parts whose length is about 1 centimeter. Check the function of Power key, Side key and Camera key after pressing. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 33(72)

  • Page 34: Back Cover Sidekey Side Middle Panel

    5s. The panel is divided into 2 parts whose length is about 1 centimeter. Check the function of Power key after pressing. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 34(72)

  • Page 35: Back Cover Sidekey Side Upper Panel

    Press it hard by finger from one side to the other side part by part, press each part for 5s. The panel is divided into 2 parts whose length is about 1 centimeter. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 35(72)

  • Page 36: Back Cover Top Panel

    Press it hard by finger from one side to the other side part by part, press each part for 5s. The panel is divided into 7 parts whose length is about 1 centimeter. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 36(72)

  • Page 37: Back Cover Usb Side Lower Panel

    Press it hard by finger from one side to the other side part by part, press each part for 5s. The panel is divided into 10 parts whose length is about 1 centimeter. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 37(72)

  • Page 38: Back Cover Usb Side Upper Panel

    Press it hard by finger from one side to the other side part by part, press each part for 5s. The panel is divided into 2 parts whose length is about 1 centimeter. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 38(72)

  • Page 39: Battery

    Adhesive Battery and a new Battery Release Tape. Mount the Battery into its cavity. Press the Battery hard by fingers onto the adhesive area for 5s separately. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 39(72)

  • Page 40: Battery Release Tape

    Battery Release Tape must be replaced when the Battery is disassembled. REMOVAL Detach the Battery Release Tape as shown in picture. Scrap! Not to be reused! Do the same. Do the same. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 40(72)
  • Page 41 Replacement: Battery Release Tape INSTALLATION Attach the Battery Release Tape in its proper position as shown in picture. Attach the rest part of the Battery Release Tape. Do the same. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 41(72)

  • Page 42: Camera Key Assy

    Scrap! Not to be reused! Make sure all remaining adhesive residue have been removed! INSTALLATION Attach the Camera Key Assy and press it. Note the position of alignment pins and holes! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 42(72)

  • Page 43: Camera Window

    Follow the 5.7 – 5.8 Reassembly instructions! REMOVAL Detach the Camera Window. Scrap! Not to be reused! Make sure all remaining adhesive residue have been removed! INSTALLATION Attach the Camera Window and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 43(72)

  • Page 44: Core Unit Label

    Attach a new Core Unit Label in its proper position as shown in picture. Attach a new Core Unit Label in its proper position as shown in picture. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 44(72)

  • Page 45: Earspeaker

    Follow the 4.15 Removal and Installation instructions to replace a new Adhesive Earspeaker. Mount the Earspeaker into its cavity. Note the direction of the Earspeaker! Press to secure its solid attachment. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 45(72)

  • Page 46: Gasket Chat Camera

    Scrap! Not to be reused! INSTALLATION Attach the Gasket Chat Camera. Note position of the Gasket Chat Camera! Make sure the camera lens is in the center of the circle. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 46(72)

  • Page 47: Liquid Indicator

    Note position of the Liquid Indicator! Make sure the Liquid Indicator is aligned to the top left corner of the rib. Do the same to this Liquid Indicator. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 47(72)

  • Page 48: Main Camera Film

    Scrap! Not to be reused! INSTALLATION Attach the Main Camera Film. Note position of the Main Camera Film! Make sure the camera lens is in the center of the circle. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 48(72)

  • Page 49: Main Fpc Assy

    Follow the 5.1 – 5.9 Reassembly instructions! Scrap! Not to be reused! REMOVAL Detach the power/side key FPC and camera key FPC. Disconnect these 2 BtB connectors. Detach the Main FPC Assy. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 49(72)
  • Page 50 Note position of alignment holes! Press to snap these 2 BtB connectors. Attach the power/side key FPC and camera key FPC and press it. Note position of alignment pins! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 50(72)

  • Page 51: Power/Side Key Assy

    Follow the 5.8 Reassembly instructions! REMOVAL Detach the Power/Side Key Assy, Scrap! Not to be reused! INSTALLATION Attach the Power/Side Key Assy and press it. Note position of alignment pins and holes! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 51(72)

  • Page 52: Reset Key And Tape Reset Key

    Detach Reset Key and Tape Reset Key. Scrap! Not to be reused! INSTALLATION Attach the Tape Reset Key onto the Reset Key. Mount the Reset Key into its hole. Note direction the Reset Key! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 52(72)
  • Page 53 Working Instructions (mech) Replacement: Reset Key and Tape Reset Key Press to secure it attachment. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 53(72)

  • Page 54: Rf Cable

    Thread the RF cable through the Main FPC to remove it. INSTALLATION Mount the RF cable by threading it through the Main FPC. Make sure the RF cable is mounted in its cavity. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 54(72)
  • Page 55 Working Instructions (mech) Replacement: RF cable Press to snap RF cable connector. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 55(72)

  • Page 56: Rgb Gasket

    Follow the 3.1 – 3.7 Disassembly instructions! Prepare a new RGB Gasket. Follow the 5.3 – 5.9 Reassembly instructions! REMOVAL Detach the RGB Gasket. Scrap! Not to be reused! INSTALLATION Attach the RGB Gasket. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 56(72)

  • Page 57: Sd Cap

    Follow the 5.2 – 5.9 Reassembly instructions! REMOVAL Push the stopper to release the SD Cap by using Flat Screwdriver. INSTALLATION Push the stopper to mount the SD Cap by using Flat Screwdriver. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 57(72)

  • Page 58: Sim Cap

    Follow the 5.2 – 5.9 Reassembly instructions! REMOVAL Push the stopper to release the SIM Cap by using Flat Screwdriver. INSTALLATION Push the stopper to mount the SIM Cap by using Flat Screwdriver. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 58(72)

  • Page 59: Speaker Mesh

    Follow the 3.2 Disassembly instructions! Prepare a new Speaker Mesh. Follow the 5.8 Reassembly instructions! REMOVAL Detach the Speaker Mesh. Scrap! Not to be reused! INSTALLATION Attach the Speaker Mesh. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 59(72)

  • Page 60: Speaker Net

    Scrap! Not to be reused! INSTALLATION Attach the Speaker Net in its hole. Note the direction of the Speaker Net! Make sure the Speaker Net is mounted into its proper position. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 60(72)

  • Page 61: Sub Pba

    Adhesive Conductive Sub PBA. Attach the Sub PBA in its proper position and press it. Press to snap the Main FPC BtB connector, RF Cable connector and Vibrator connector. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 61(72)

  • Page 62: Vibrator

    Disconnect the Vibrator connector. Detach the Vibrator. INSTALLATION Follow the 4.14 Removal and Installation instructions to replace a new Adhesive Conductive Vibrator. Attach the Vibrator into its cavity and press it. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 62(72)
  • Page 63 Working Instructions (mech) Replacement: Vibrator Press to snap the Vibrator connector. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 63(72)

  • Page 64: Board Swap - Replacement

    4.48 Board Swap – – Customize of Softwar CUSTOMIZE OF SOFTWARE Follow the instructions in the Gene eric Repair Manual – Build swap for customization of the e software. 1290-1182 Rev 4 © Sony Mobile Communications AB B – Company Internal 64(72)

  • Page 65: Reassembly

    2. Core Unit label Tray 3. Main PBA 4. Chat Camera 5. Main Camera 6. 2nd Mic Rubber 7. Ant Top Frame Assy 8. Back Cover Assy 9. SIM Tray 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 65(72)

  • Page 66: Display Frame Assy (A) And Ant Speaker Bottom Frame Assy (B)

    Mount the Core Unit label Tray in its proper position. Note the direction of the Core Unit label Tray! Make sure the stopper rib is mounted into the sliding slot! 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 66(72)

  • Page 67: Main Pba

    Mount the Main PBA in its cavity. Press to snap the Main PBA. Press to snap the RF Cable connector. Press to snap the Main FPC BtB connector. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 67(72)

  • Page 68: Chat Camera

    Press to snap the Audio Jack Assy BtB connector. Chat Camera Mount the Chat Camera in its cavity. Press to snap the Chat Camera BtB connector. Main Camera Mount the Main Camera in its cavity. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 68(72)

  • Page 69: 2Nd Mic Rubber

    Mount the 2nd Mic Rubber and press it. Press to snap the Battery FPC BtB connector. Ant Top Frame Assy Mount the top left side of the Ant Top Frame Assy. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 69(72)

  • Page 70: Back Cover Assy

    Back Cover Panel due to it is damaged from Back Cover Assy disassembly. Mount the power key side of the Back Cover Assy(1), and rotate the Back Cover Assy to mount the other side(2). 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 70(72)

  • Page 71: Sim Tray

    Check the function of power key, side key and camera key after assembly. Close the SD Cap. SIM Tray Insert the SIM Tray with fingers. Close the SIM Cap. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 71(72)

  • Page 72: Revision History

    Update document since no need Proximity Sensor Calibration any more. Update the note of Earspeaker removal. 2014-Aug-08 Added D2533/D2502 2014-Aug-29 Update chapter 4.26, need to scrap battery once disassembly. 1290-1182 Rev 4 © Sony Mobile Communications AB – Company Internal 72(72)

This manual is also suitable for:

Xperia c3S55tS55uD2502D2533

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