Sony Xperia Z3 Working Instructions
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Sony Xperia Z3 Working Instructions

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Working Instructions
- mechanical -
TM
Xperia
Z3
D6603,D6616,D6643,D6653
1288-9438
Rev 2
© Sony Mobile Communications AB – Company Internal

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  • Page 1 Working Instructions - mechanical - Xperia D6603,D6616,D6643,D6653 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    4.11 Embedded Battery ................25     4.12 Cushion Battery ................... 25     4.13 Main Antenna ..................26     4.14 Holder Vibrator ..................26     1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 2(97)
  • Page 3 4.52 Lightguide 3 LED ................. 59     4.53 Liquid Indicator ................... 60     4.54 Loudspeaker ..................61     4.55 Loudspeaker B ..................62     1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 3(97)
  • Page 4 Holder Main Camera ................92     5.18 Sub Antenna ..................93     5.19 Rear Panel .................... 93     5.20 Sim Tray ....................95     1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 4(97)
  • Page 5 Working Instructions (mech) Revision History ................97     For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 5(97)

  • Page 6: Exterior Views

    Working Instructions (mech) Exterior Views D6603, D6616, D6643, D6653 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 6(97)

  • Page 7: Tools

    11. Rear Panel Adhesive alignment fixture 12. Side Panel press 13. Side Panel Press Head 14. Charge connector press pad For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 7(97)
  • Page 8 Working Instructions (mech) Tools STANDARD TOOLS 1. Dentist Hook 2. Nylon Pointer 3. Tweezers 4. Suction Cup 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 8(97)

  • Page 9: Disassembly

    18. Holder key volume 19. Plate Holder Speaker 20. Relay FPC (a) + Front Assy (b) Sim Tray Open the Cap SD Remove the Sim Tray with fingers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 9(97)

  • Page 10: Rear Panel

    Use Suction cup to get space for inserting the Guitar Pick. Gently slide the Guitar Pick along to release all sides of the Rear Panel. Note! Start in the middle of the right long side! 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 10(97)

  • Page 11: Sub Antenna

    Embedded Battery and Rear Panel. Use a Front Opening Tool to disconnect the BtB connector. Sub Antenna Remove the Sub Antenna by using a Front Opening Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 11(97)

  • Page 12: Holder Main Camera

    Remove the Screw Other Len:2.6 Diam:1.4 by using a screwdriver with Bits (JCIS No 0). Remove Holder Main Camera Main Camera Use a Front Opening Tool to disconnect the BtB connector. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 12(97)

  • Page 13: Antenna Bt + Wlan

    Bits (JCIS No 0). Remove the Antenna BT + WLAN with fingers. Main PBA Use a Front Opening Tool to disconnect the BtB connector for Relay FPC. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 13(97)
  • Page 14 Audio Jack. Use a Front Opening Tool to disconnect the RF cable connector. Remove the Screw Other Len:2.6 Diam:1.4 by using a screwdriver with Bits (JCIS No 0). 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 14(97)

  • Page 15: Shield Main Camera

    Insert the Front Opening Tool to release the Main PBA. Remove the Main PBA Shield Main Camera Remove Shield Main Camera with a pair of tweezers. Audio Jack Remove the Audio Jack with fingers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 15(97)

  • Page 16: Rf Cable

    3.11 Embedded Battery Remove the Embedded Battery by pull the tab (red arrow) with fingers 3.12 Cushion Battery Remove the Cushion Battery using a Front Opening Tool and fingers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 16(97)

  • Page 17: Main Antenna

    Insert the Flex Film Assembly Tool to release left side of Main Antenna Insert the Flex Film Assembly Tool to release right side of Main Antenna Remove Main Antenna with fingers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 17(97)

  • Page 18: Holder Vibrator

    Use a Front Opening Tool to disconnect the BtB connector. Use a Front Opening Tool to disconnect the BtB connector. Lift the Vibrator Remove the Holder Vibrator with a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 18(97)

  • Page 19: Plate Speaker

    3.16 Holder Speaker sub assembly Lift up the Relay FPC over Holder Speaker sub assembly with a Flex Film Assembly Tool Unsnap the Holder Speaker sub assembly with fingers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 19(97)

  • Page 20: Charge Fpc

    Remove it. 3.17 Charge FPC Detach the adhesive under the Charge FPC Charge FPC has three hooks Detach the Charge FPC from Front Assy using Front Opening Tool 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 20(97)

  • Page 21: Holder Key Volume

    Lift up the Charge FPC Remove the Charge FPC 3.18 Holder key volume Detach the Holder key volume to the left using a Flex Film Assembly Tool Remove the Holder key volume 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 21(97)

  • Page 22: Plate Holder Speaker

    Front Assy with a Flex Film Assembly Tool. Remove the Plate holder speaker using a pair of tweezers. 3.20 Relay FPC + Front Assy Detach the adhesive under Relay FPC and remove it 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 22(97)

  • Page 23: Replacement

    Follow the 5.18-5.19 Reassembly instructions! Holder Main Camera Follow the 3.2 and 3.6 Disassembly instructions! Prepare the new Holder Main Camera. Follow the 5.17 and 5.19 Reassembly instructions! 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 23(97)

  • Page 24: Main Camera

    Shield Main Camera Follow the 3.1 – 3.8 Disassembly instructions! Prepare the new Shield Main Camera. Follow the 4.44 Installation instructions! Follow the 5.13 – 5.20 Reassembly instructions! 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 24(97)

  • Page 25: Audio Jack

    Visual Inspection of the Battery. 4.12 Cushion Battery Follow the 3.2 and 3.11-3.12 Disassembly instructions! Prepare the new Cushion Battery. Follow the 5.9-5.10 and 5.19 Reassembly instructions! Scrap! Not to be reused! 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 25(97)

  • Page 26: Main Antenna

    Follow the 4.30, 4.67, 4.66, 4.54 Removal instructions! Prepare the new Holder Speaker sub assembly Follow the 4.30, 4.54, 4.25 4.66, 4.67 Installation instructions! Follow the 5.8-5.10 and 5.19 Reassembly instructions! 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 26(97)

  • Page 27: Charge Fpc

    Prepare the new Relay FPC. Follow the 4.27, 4. 28, 4.36, 4.40, 4.42, 4.43, 4.47 Installation instructions! Follow the 5.1-5.2, 5.5-5.10 and 5.8 Reassembly instructions! Visual Inspection of the Relay FPC. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 27(97)

  • Page 28: Front Assy

    Follow the 3.1 – 3.20 Disassembly instructions! Follow the 4.48, 4.53 Removal instructions! Prepare the new Front Assy. Follow the 4.63, 4.64 Installation instructions! Follow the 5.1 – 5.20 Reassembly instructions! 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 28(97)

  • Page 29: Adhesive Battery Front

    Follow the 5.10 and 5.19 Reassembly instructions! REMOVAL Remove the Adhesive Battery Front with fingers. Scrap! Not to be reused! INSTALLATION Attach the Adhesive Battery Front with fingers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 29(97)

  • Page 30: Adhesive Battery Rear

    Detach to remove the Adhesive Battery Rear with the Flex Film Assembly Tool Scrap! Not to be reused! INSTALLATION Place a new Adhesive Battery Rear on the Embedded Battery using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 30(97)

  • Page 31: Adhesive Battery Rear 2

    Detach to remove the Adhesive Battery Rear 2 with the Flex Film Assembly Tool Scrap! Not to be reused! INSTALLATION Place a new Adhesive Battery Rear2 on the Embedded Battery using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 31(97)

  • Page 32: Adhesive Charger Fpc

    Detach to remove the Adhesive Charger FPC with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Charger FPC on the Front Assy using fingers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 32(97)

  • Page 33: Adhesive Fpc Speaker

    Place a new Adhesive FPC Speaker on the Holder Speaker sub assembly using a pair of tweezers. Fold down the Relay FPC on the Holder Speaker sub assembly and press with Speaker FPC Press under five seconds 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 33(97)

  • Page 34: Adhesive Rear Panel

    Scrap! Not to be reused! INSTALLATION Place the new Adhesive Rear Panel in the Rear Panel adhesive alignment fixture and the Rear Panel in a correct position. Press to secure the attachment. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 34(97)

  • Page 35: Adhesive Relay Fpc A

    Detach to remove the Adhesive Relay FPC A with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Relay FPC A on the Front Assy using fingers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 35(97)

  • Page 36: Adhesive Relay Fpc B

    Detach to remove the Adhesive Relay FPC B with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Relay FPC B on the Front Assy using fingers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 36(97)

  • Page 37: Adhesive Wp Audio Jack

    Detach to remove the Adhesive WP Audio Jack with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Adhesive WP Audio Jack the Audio Jack using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 37(97)

  • Page 38: Adhesive Wp Holder Speaker

    Detach to remove the Adhesive WP holder speaker with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive WP holder speaker on the Front Assy using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 38(97)

  • Page 39: Adhesive Wp Speaker

    Detach to remove the Adhesive WP Speaker with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive WP Speaker on the Holder Speaker sub assembly using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 39(97)

  • Page 40: Cap Sd

    Carry out the Installation as described below. REMOVAL Detach to remove the Cap SD with fingers INSTALLATION Place a new Cap SD with fingers and a pair of tweezers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 40(97)

  • Page 41: Cap Usb

    Carry out the Installation as described below. REMOVAL Detach to remove the Cap USB with fingers INSTALLATION Place a new Cap USB with fingers and a pair of tweezers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 41(97)

  • Page 42: Core Unit Label

    Open Cap SD and pull out the Label Plate. Then remove the Core Unit Label with a Dentist Hook. Scrap! Not to be reused! INSTALLATION Attach new Core Unit Label with fingers and close Cap SD. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 42(97)

  • Page 43: Cushion Audio Jack Fpc Btb

    Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Audio Jack FPC BtB on the Audio Jack FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 43(97)

  • Page 44: Cushion Battery Fpc Btb

    Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Battery FPC BtB on the Charge FPC BtB using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 44(97)

  • Page 45: Cushion Camera Btb

    Detach to remove the Cushion Camera BtB with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Camera BtB on the Main Camera FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 45(97)

  • Page 46: Cushion Chat Camera

    Detach to remove the Cushion Chat Camera with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Chat Camera on the Front Assy using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 46(97)

  • Page 47: Cushion Rear Panel

    Detach to remove the Cushion Rear Panel with a dentist hook. Scrap! Not to be reused! INSTALLATION Place a new Cushion Rear Panel on the Rear Panel using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 47(97)

  • Page 48: Cushion Relay Fpc Bottom Btb

    Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Relay FPC bottom BtB on the Relay FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 48(97)

  • Page 49: Cushion Relay Fpc Btb

    Detach to remove the Cushion Relay FPC BtB with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Relay FPC BtB on the Relay FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 49(97)

  • Page 50: Cushion Speaker

    Detach to remove the Cushion Speaker with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Speaker on the Relay FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 50(97)

  • Page 51: Cushion Vibrator

    Detach to remove the Cushion Vibrator with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Vibrator on the Relay FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 51(97)

  • Page 52: Gasket Conductive Usb

    Detach to remove the Gasket conductive USB with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Gasket conductive USB on the Shield Main Camera using a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 52(97)

  • Page 53: Gore Sheet(1 Mic)

    Detach to remove the Gore Sheet(1 mic) with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Gore Sheet(1 mic) on the Front Assy using a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 53(97)

  • Page 54: Grill Receiver

    Detach to remove the Grill Receiver with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Grill Receiver on the Front Assy using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 54(97)

  • Page 55: Holder Mic Sub Assembly

    Remove Holder Mic sub assembly with a Flex Film Assembly Tool. INSTALLATION Place a new Holder Mic sub assembly on the Relay FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 55(97)

  • Page 56: Holder Receiver Sub Assembly

    REMOVAL Remove Holder Receiver sub assembly with a pair of tweezers. INSTALLATION Place a new Holder Receiver sub assembly on the Front Assy using a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 56(97)

  • Page 57: Label Plate

    Carry out the Installation as described below. Follow the 5.19 Reassembly instructions! REMOVAL Remove Label Plate with a Flex Film AssemblyTool. INSTALLATION Place a new Label Plate on the Label Plate Guide using fingers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 57(97)

  • Page 58: Label Plate Guide

    Follow the 5.19 Reassembly instructions! REMOVAL Remove Label Plate Guide with a Flex Film AssemblyTool. INSTALLATION Place a new Label Plate Guide on the Main PBA using fingers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 58(97)

  • Page 59: Lightguide 3 Led

    Follow the 5.19 Reassembly instructions! REMOVAL Remove the Lightguide 3 LED with a pair of tweezers. INSTALLATION Place a new Lightguide 3 LED on the Audio Jack with a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 59(97)

  • Page 60: Liquid Indicator

    Detach to remove the Liquid Indicator with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Liquid Indicator on the Antenna BT + WLAN using a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 60(97)

  • Page 61: Loudspeaker

    Detach to remove the Loudspeaker with the Front Opening Tool. INSTALLATION Place a new Loudspeaker on the Front Assy using Flex Film Assembly Tool. Use Press Tool Loudspeaker and press for 10s. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 61(97)

  • Page 62: Loudspeaker B

    Detach to remove the Loudspeaker B with the Front Opening Tool. INSTALLATION Place a new Loudspeaker B on the Front Assy using fingers. Use Press Tool Loudspeaker and press for 10s. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 62(97)

  • Page 63: Magnetic Connector

    Then use Side Panel press, Side Panel Press Head and Charge connector press pad with the force of 60N for five seconds. According to 1003-9107 Tool Catalogue – mechanical and document Side Panel press Instruction for use. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 63(97)

  • Page 64: Sheet Aco L

    Detach to remove the Sheet ACO L with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Sheet ACO L on the Main PBA using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 64(97)

  • Page 65: Sheet Aco R

    Detach to remove the Sheet ACO R with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Sheet ACO R on the Main PBA using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 65(97)

  • Page 66: Sheet Battery Rear

    Detach to remove the Sheet Battery Rear with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Sheet Battery Rear on the Embedded Battery using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 66(97)

  • Page 67: Sheet Chat Camera

    Detach to remove the Sheet Chat Camera with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Sheet Chat Camera on the Sub Camera using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 67(97)

  • Page 68: Sheet Copper Display Btb

    Detach to remove the Sheet copper display BtB with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Sheet copper display BtB on the Relay FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 68(97)

  • Page 69: Sheet Relay Fpc

    Detach to remove the Sheet Relay FPC with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Sheet Relay FPC on the Relay FPC using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 69(97)

  • Page 70: Sheet Sub Antenna

    Detach to remove the Sheet Sub Antenna with a Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Sheet Sub Antenna on the Sub Antenna using a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 70(97)

  • Page 71: Sheet Sub Pba A

    Detach to remove the Sheet Sub PBA A with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Sheet Sub PBA A on the Sub PBA-A using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 71(97)

  • Page 72: Sheet Thermal Msm

    Detach to remove the Sheet thermal MSM with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Sheet thermal MSM on the Front Assy using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 72(97)

  • Page 73: Sheet Touch Fpc Cn

    Detach to remove the Sheet touch FPC CN with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Sheet touch FPC CN on the Front Assy using a Flex Film Assembly Tool. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 73(97)

  • Page 74: Spacer Sub Antenna

    Detach to remove the Spacer Sub Antenna a pair of tweezers. Scrap! Not to be reused! INSTALLATION Place a new Spacer Sub Antenna on the Sub Antenna using a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 74(97)

  • Page 75: Sub Camera

    Sub Camera. INSTALLATION Use the Flex Film Assembly Tool and attach the flex to Zif contact. Then use fingers for position the new Sub Camera in the cavity. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 75(97)

  • Page 76: Sub Pba-A

    Carry out the Installation as described below. Follow the 5.8-5.11 – 5.19 Reassembly instructions! REMOVAL Remove the Sub PBA-A with Front Opening Tool. INSTALLATION Attach the Sub PBA-A with fingers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 76(97)

  • Page 77: Sub Pba-B

    Carry out the Installation as described below. Follow the 5.8-5.11 – 5.19 Reassembly instructions! REMOVAL Remove the Sub PBA-B with Front Opening Tool. INSTALLATION Attach the Sub PBA-B with fingers 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 77(97)

  • Page 78: Water Indicator

    Detach to remove the Water Indicator with a Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Water Indicator on the Front Assy using a pair of tweezers. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 78(97)

  • Page 79: Board Swap - Replacement

    “Select Language” menu is shown on the display! After “Select Language” menu, turn off the unit. Follow the calibrations in Trouble Shooting Application 1262-6643 – mechanical ・ Accelerometer ・ Gyroscope ・ Noise cancelling 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 79(97)

  • Page 80: Board Swap - Change Label

    Build swap for change of label. 4.74 Board Swap – Customize of Software CUSTOMIZE OF SOFTWARE Follow the instructions in the Generic Repair Manual – Build swap for customization of the software. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 80(97)

  • Page 81: Reassembly

    20. Sim Tray Front assy & Relay FPC Place the Relay FPC on the Front Assy with fingers Plate Holder Speaker Place the Plate Holder Speaker to Front Assy 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 81(97)

  • Page 82: Holder Key Volume

    Position the holder on Relay FPC to the Front Assy Place the Holder key volume to the Front Assy Use fingers to secure the position by move the Holder key volume to the right 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 82(97)

  • Page 83: Charge Fpc

    Position the Charge FPC to the pin on the Front Assy Position the Charge FPC to the adhesive on the Front Assy Secure the three hooks to the Front Assy 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 83(97)

  • Page 84: Holder Speaker Sub Assembly

    Place the Holder Speaker sub assembly into the cavity Use fingers to secure the position of Holder Speaker sub assembly Fold down the Relay FPC over Holder Speaker sub assembly 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 84(97)

  • Page 85: Plate Speaker

    For five seconds Plate Speaker Place the Plate Speaker to the Relay FPC and position it Holder Vibrator Place the Holder Vibrator into the cavity on Front Assy 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 85(97)

  • Page 86: Main Antenna

    Fold down the vibrator into the Holder Vibrator Position the BtB connector on Sub PBA-B Position the BtB connector on Sub PBA-A Main Antenna Position the Main Antenna to the Holder Speaker sub assembly 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 86(97)

  • Page 87: Cushion Battery

    Bubbles or Wrinkles) when the Adhesive Battery Front is removed. Do not twist or deform the Embedded Battery in any way. A Battery that has been dropped to floor should not be reused. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 87(97)

  • Page 88: Rf Cable

    Note! Important that the silver parts of the RF cable A is placed in the three sockets. Use fingers to secure the connector of the RF cable to Sub PBA-A 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 88(97)

  • Page 89: Audio Jack

    5.12 Audio Jack Place the Audio Jack to the Front Assy Use finger to secure the position of the Audio Jack Use Audio Jack Press Press for 10s. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 89(97)

  • Page 90: Shield Main Camera

    Place the Shield Main Camera into the cavity 5.14 Main PBA Place the Main PBA into the cavity Use the fingers to secure the Main PBA on the Front Assy 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 90(97)

  • Page 91: Antenna Bt + Wlan

    Main PBA 5.15 Antenna BT + WLAN Place the Antenna BT + WLAN on the Main PBA Use fingers to secure the position of the Antenna BT + WLAN 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 91(97)

  • Page 92: Main Camera

    Place the Main Camera into the cavity Attach the BtB connector of Main Camera to Main PBA 5.17 Holder Main Camera Place the Holder Main Camera on the Main Camera 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 92(97)

  • Page 93: Sub Antenna

    Place the Sub Antenna on the Main PBA Use fingers to secure the position of the Sub Antenna 5.19 Rear Panel Press with fingers to secure the contact of Embedded Battery 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 93(97)
  • Page 94 Lower inlay = Bottom Press Inlay Place the phone in the Bottom Press Inlay and follow the instruction in 1003-9107 Tool Catalogue – mechanical and document Toothed Rack Press Instruction for use. 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 94(97)

  • Page 95: Sim Tray

    (the pressure value is adjusted for 600N because of the weight of the pressure fixture) Remove the unit from the pressure fixture. 5.20 Sim Tray Open Cap SD 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 95(97)
  • Page 96 Working Instructions (mech) Reassembly Insert the Sim Tray. Close Cap SD 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 96(97)
  • Page 97 Working Instructions (mech) Revision History Rev. Date Changes / Comments 2014-09-12 Initial release 2014-09-22 Added D6616 1288-9438 Rev 2 © Sony Mobile Communications AB – Company Internal 97(97)

This manual is also suitable for:

D6603D6616D6643D6653

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