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This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
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Honda TRX500FA6 4×4 with Power Steering OWNER’S MANUAL (Original instructions)
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Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
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Introduction Before riding the ATV, you must evaluate yourself with the below evaluation sheet, in the items that match your ATV. First checks • Can the person reach the footrests • Does he have a good lateral vision (make the panoramic test) First exercises •...
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Introduction Awareness of special situations • Impact of meteorological conditions • Wary of driving errors or dangerous behaviour putting the immediate safety of the rider or other persons at risk Behaviour satisfactory during use in normal situations (after explanations by the supervisor) •...
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A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Words About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
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A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don't follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.
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Contents These pages give an overview of the contents of your owner’s Contents manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information you should know, plus a look at the safety related labels on your ATV.
Contents Servicing Your Honda ............121 Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ..................211 How to store and transport your ATV and how to be an environmentally responsible rider.
ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............
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Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
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Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tyres are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
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So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
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Labels The following pages describe the label locations and their meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels, because it is important for the labels to be stored on the ATV.
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Labels BATTERY LABEL DANGER • Keep flames and sparks away from the battery. The battery produces explosive gas that can cause an explosion. • Wear eye protection and rubber gloves when handling the battery to avoid risk of burns or loss of eyesight if exposed to battery electrolyte.
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Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm GENERAL WARNING LABEL WARNING The improper operation of ATVs may result in severe injury or death. • Read the Owner’s Manual. •...
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Labels AGE RECOMMENDATION WARNING LABEL WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age PASSENGER WARNING LABEL WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
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Labels FRONT CARRIER LABEL WARNING Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident. Never exceed the maximum front cargo limit of: 45 kg (99 lb) Refer to instructions in the Owner’s Manual. REAR CARRIER LABEL WARNING Overloading this ATV or carrying cargo...
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Labels 4WD BRAKING INFORMATION LABEL With four-wheel drive, operating any brake control cause braking at both the front and rear wheels. For detailed braking information, refer to the Owner’s Manual. DRIVELINE INFORMATION LABEL Driving in Front Differential Lock Mode changes the way your vehicle handles and turns.
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Labels RADIATOR CAP LABEL TYRE & OVERLOAD WARNING LABEL BATTERY LABEL CE MARK FRONT CARRIER LABEL ATV Safety...
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Labels PASSENGER 4WD BRAKING DRIVELINE WARNING LABEL INFORMATION INFORMATION LABEL LABEL RECOMMENDATION WARNING LABEL TRAILER HITCH LABEL FUEL LABEL GENERAL WARNING LABEL REAR CARRIER LABEL ATV Safety...
Instruments & Controls This section shows the location of all indicators and controls you Instruments & Controls would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
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Instruments & Controls Controls & Features ..............39 Ignition Switch................. 39 Range Select Lever..............40 4WD Switch ................41 Front Differential Lock and Speed Limiter Override (Differential Lock Switch and Start/Override Button) ........42 Start/Override Button............... 45 Engine Stop Switch..............46 Headlight Switch ..............
Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (1) neutral indicator (6) PS (Electric Power Steering) (2) reverse indicator indicator...
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Indicators & Displays Lamp Check Initial lamp check: The indicators come on for a few seconds and then go off when you turn the ignition switch to ON (q). The PS (Electric Power Steering) indicator comes back on and remains on until the engine is started after initial lamp check. The high coolant temperature indicator and PGM-FI indicator come back on for a few seconds and then go off after initial lamp check.
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Indicators & Displays Display Check When the ignition switch is turned on, the multi-function display (1) will temporarily show all the modes and digital segments and initial message. So you can make sure the liquid crystal display is functioning properly. The displays are identified in the table on page 22 with the words: Display Check.
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Indicators & Displays Neutral indicator Lights when the transmission is in neutral. Lamp Check. Reverse Lights when the transmission is in indicator reverse. Lamp Check. Differential lock Lights when the front differential lock indicator mode is engaged. Should also light for a few seconds and go off when the ignition switch is turned on, and then come back on and remain on until the...
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Indicators & Displays Multi-function The display includes the following display functions. Display Check 4WD indicator Shows when the 4WD drive mode is engaged. If the indicator blinks with the differential lock indicator when there is any abnormality in the front final gear system.
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Indicators & Displays Mode select Selects display in the lower parts button of multi-function display. Adjusts the digital clock (page 31). Changes the speed and mileage units (page 26). Resets the tripmeter to zero (0) (page 32). This button also used to reset the maintenance tripmeter and maintenance hour meter (page 38).
Indicators & Displays Multi-function Display The multi-function display (1) includes the following functions: 4WD indicator Odometer Gear position indicator Tripmeter LOW indicator Coolant temperature gauge Speedometer Hour meter Maintenance minder indicator Maintenance tripmeter Fuel gauge Maintenance hour meter Digital clock (1) multi-function display (6) lower part of the multi-function display...
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Indicators & Displays Each time you press the mode select button, mode will change as shown in the illustration. Fuel gauge (page 29) Digital clock (page 31) Odometer (page 32) Hour meter (page 35) Tripmeter (page 32) Maintenance tripmeter (page 36) Coolant temperature gauge (page 33) Maintenance hour...
Indicators & Displays Speed and Mileage Unit Changing The speedometer, odometer, tripmeter, and maintenance tripmeter show in either “MPH” and “MILE” or “KM/H” and “KM”. To change the speed and mileage units, press and hold the mode select button (1) for more than 5 seconds in the odometer mode (page 25) with the ATV stopped.
Indicators & Displays LOW Indicator The LOW indicator (1) will be displayed when low (L) range is engaged with the ignition switch in the ON (q) position (page 100). (1) LOW indicator Instruments & Controls...
Indicators & Displays Gear Position Indicator The gear position indicator (1) shows the gear position when the ignition switch is in the ON (q) position. AUTO (automatic shift mode) The indicator displays N for neutral, R for reverse, and D for drive. ESP (manual shift mode) The indicator displays N for neutral, R for reverse, and 1 –...
Indicators & Displays Fuel Gauge The fuel gauge (1) shows the approximate fuel supply available with the fuel mark (2). The fuel tank capacity is: 14.7 ℓ (3.88 US gal, 3.23 Imp gal) (1) fuel gauge (2) fuel mark Regardless of what mode the display is in, when the fuel level reaches 1st segment (3), the display will automatically switch to the fuel gauge display.
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Indicators & Displays (4) “E _ _ _ _ _ F” (5) “LO FUEL” When the fuel gauge show “E _ _ _ _ _ F” (4) and “LO FUEL” (5) blink 3 times alternately and fuel mark blinks, you should refuel as soon as possible.
Indicators & Displays Digital Clock The digital clock (1) shows time with the clock mark (2) when the ignition switch is ON (q). (1) digital clock (3) mode select button (2) clock mark To adjust the time, proceed as follows: 1.
Indicators & Displays Odometer The odometer (1) registers total distance traveled in mileage while the ignition switch is ON (q) with the “ODO” mark (2). The odometer locks at 999,999 when the read-out exceeds 999,999. (1) odometer (2) “ODO” mark Tripmeter The tripmeter (1) shows mileage per trip since you last reset the tripmeter while the ignition switch is ON (q) with the “TRIP”...
Indicators & Displays Coolant Temperature Gauge The coolant temperature gauge (1) shows coolant temperature with the coolant temperature mark (2) while the ignition switch is ON (q). The normal operating temperature range is within the section between the 1st segment (3) and 4th segment (4). When coolant temperature is low, the coolant temperature gauge will display “Lo”...
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Indicators & Displays When the coolant is over specified temperature, the 5th segment (6) appears and the high coolant temperature indicator (7) lights. If this occurs, stop the engine and check the reserve tank coolant level. Read pages 235 – 236 and do not ride the ATV until the problem has been corrected.
Indicators & Displays Hour Meter The hour meter (1) shows accumulated hours while the ignition switch is ON (q) with the hour meter mark (2). The hour meter provides accurate service period information for initial and regular maintenance. The hour meter locks at 99,999.9 when the read-out exceeds 99,999.9.
Indicators & Displays Maintenance Tripmeter/Maintenance Hour Meter The maintenance tripmeter (1) shows mileage to maintenance while the ignition switch is ON (q) with the maintenance minder indicator (2). The maintenance hour meter (3) shows remaining time to maintenance while the ignition switch is ON (q) with the maintenance minder indicator.
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Indicators & Displays Maintenance Minder Indicators: Initial Maintenance Appears at 150 km (100 miles) or 20 operating hours, whichever comes first. Regular Maintenance Interval 1 Appears 1,000 km (600 miles) or 100 operating hours after the Initial Maintenance or Regular Maintenance Interval 2 is performed and maintenance minder is reset, whichever comes first in the maintenance schedule.
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Indicators & Displays Reset the maintenance tripmeter/maintenance hour meter after maintenances. To reset the maintenance tripmeter/maintenance hour meter, proceed as follows: Press and hold the mode select button (5) and turn the ignition switch (6) to ON (q). The maintenance minder indicator will appear, then it will blinks twice, and the multi-function display will temporarily show all the modes and digital segments.
Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 88). Insert the key and turn it to the right for the ON (q) position. The ignition switch is also used to reset the maintenance tripmeter/ maintenance hour meter (page 38).
Controls & Features Range Select Lever The range select lever (1) has two positions: Drive (D), Low (L). See Shifting Gears, page 100. LEFT SIDE OF FUEL TANK (1) range select lever Instruments & Controls...
Controls & Features 4WD Switch Your ATV is equipped with a 4WD switch (1), which permits a choice between the “2WD” and “4WD” drive modes. Select a drive mode that’s suitable for your riding. Keep both hands on the handlebar while machine is in motion and come to a complete stop before using the 4WD switch.
Controls & Features Front Differential Lock and Speed Limiter Override (Differential Lock Switch and Start/Override Button) Your ATV is equipped with a front differential lock feature that includes a speed limiter and speed limiter override. This system is designed to provide maximum use of available traction to help you escape from situations where the vehicle might otherwise become stuck, in the mud for example.
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Controls & Features To select the front differential lock mode: When the 4WD mode is engaged, reduce the speed of your ATV to below 16 km/h (10 mph) and slide the differential lock switch (1) over the 4WD switch. The differential lock indicator (2) will flash fast and the front differential locking process begins.
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Controls & Features To activate the speed limiter override mode: Push the start/override button (3) when the front differential lock mode is activated. LEFT HANDLEBAR (3) start/override button Front final gear system failure: The differential lock indicator and 4WD indicator (4) will both flash when there is any abnormality in the front final gear system.
Controls & Features Start/Override Button LEFT HANDLEBAR (1) start/override button START or SPEED LIMITER OVERRIDE MODE The start/override button (1) is used for starting the engine and activate the speed limiter override mode. Pushing the button in starts the engine. See Starting Procedure, page 90.
Controls & Features Engine Stop Switch LEFT HANDLEBAR (1) engine stop switch r OFF e RUN The engine stop switch (1) is used to stop the engine in an emergency. To operate, slide the switch to the OFF (r) position. The switch must be in the RUN (e) position to start the engine, and it should normally remain in the RUN (e) position even when the engine is OFF.
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch y ON t OFF (2) headlight dimmer switch u HI i LO (3) horn button The headlight switch (1) is used to turn the headlights and assist headlight ON (y) or OFF (t). The assist headlight turns on only when the headlight dimmer switch (2) is in the HI (u) position.
Controls & Features Recoil Starter RIGHT SIDE (1) recoil starter The recoil starter (1) is used to start the engine when the battery is low. See Using the Recoil Starter, page 93. Instruments & Controls...
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever (1) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Controls & Features Drive Mode Select Switch The drive mode select switch (1) has two positions: AUTO (automatic shift mode) and ESP (manual shift mode). See Shifting Gears, page 95. RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...
Controls & Features Gearshift Switch AUTO (automatic shift mode): These gearshift switches [upshift switch (1) and downshift switch (2)] are used to select the drive (D), neutral (N) and reverse (R). See Shifting Gears, page 94 and Riding in Reverse, page 101. ESP (manual shift mode): These gearshift switches are used to select the next higher or lower gear in the transmission.
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 103. Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.
Controls & Features Parking Brake/Reverse Lever (P/R Lever) LEFT HANDLEBAR (1) P/R lever (2) rear brake lever/parking brake lever The P/R lever (1) on the rear brake lever/parking brake lever (2) is used to apply the parking brake or to shift the transmission into reverse.
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Controls & Features To apply the parking brake: Bring the vehicle to a complete stop, then make sure the transmission is in neutral. Squeeze the rear brake lever/parking brake lever (1), then rotate the P/R lever (2) clockwise until it engages the slot on the rear brake lever/parking brake lever bracket.
Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch (1) is located on the rear frame. To use the hitch, you’ll need a proper size ball (2) as specified by the trailer manufacturer. To attach the ball and properly hook up a trailer, follow the trailer manufacturer’s instructions.
Controls & Features Accessory Socket LEFT FRONT (1) accessory socket (3) accessory socket cap (2) front centre cover The accessory socket (1) is attached to the left side of the front centre cover (2). You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone, etc.
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Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12 V, 120 Watts (10 A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page 237.
Controls & Features Utility Box The utility box (1) is located on the left side of the front fender. You may store small, lightweight items in the box. To open: Pull up the front of the utility box cover (2). To close: Push down the front of the utility box cover until it locks in place.
Controls & Features Storage Compartment The storage compartment (1) is located below the rear cargo rack (2). To open the compartment, unhook the rubber strap (3). Be careful not to flood this area when washing your ATV. REAR (1) storage compartment (3) rubber strap (2) rear cargo rack Instruments &...
Controls & Features EPS (Electric Power Steering) This ATV is equipped with an electronically controlled, electric- power-assisted steering system. While the engine is running, the EPS (Electric Power Steering) system provides power from the electric motor, which helps you to turn the ATV’s handlebar more easily.
Before Riding Before each ride, you need to make sure you and your Honda are Before Riding both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
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Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision. WARNING WARNING Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event...
Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.
Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs — even if prescribed by a physician — can be dangerous while operating an ATV.
Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
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Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page 141) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tyres Use a gauge to check the air pressure. Adjust if needed.
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Is Your ATV Ready to Ride? Lights Make sure the headlights, brakelight and taillight are working properly. If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page 74). Cargo Check that all cargo is secure.
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Is Your ATV Ready to Ride? Headlights and Check for proper function (page 47). Headlight Dimmer Switch Engine Stop Switch Check for proper function (page 46). Steering Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.
Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.
Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.
Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: •...
We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your ATV. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories.
Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. Because safety, vehicle movement, and clearance must be taken into consideration, you must consult your tyre maker or your dealer before changing your tyre model type.
Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & Riding stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 255).
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Basic Operation & Riding Braking..................103 Riding Your ATV ............... 105 Making Turns ................ 105 Skidding or Sliding..............107 Riding Up Hills ............... 108 Riding Down Hills ..............112 Crossing or Turning on Hills or Slopes ........113 Riding Over Obstacles ............115 Riding Through Water ............
Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 63. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Safe Riding Precautions Riding Position & Safety Equipment Sit on the vehicle as shown below, keeping your hands on the handlebars and feet on the footpegs. Helmet and eye Long-sleeved apparel protection and trousers Off-road motorcycle Off-road motorcycle gloves boots Basic Operation &...
Safe Riding Precautions Moving the ATV without Starting the Engine When you need to move the ATV without starting the engine follow the below steps. (When the ATV has stalled or starts to roll backwards, see page 111) Be sure your legs are clear of the wheels.
Safe Riding Precautions Control Speed Riding at excessive speed increases the chance of a crash. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. WARNING WARNING Operating this ATV at excessive speeds...
Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) WARNING WARNING...
Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...
Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Starting & Stopping the Engine Preparation (1) ignition switch (3) engine stop switch (2) neutral indicator 1. Before starting, make sure the vehicle is on a level surface and lock the parking brake (page 53). 2. Turn the ignition switch (1) to ON (q). Confirm the following: •...
Starting & Stopping the Engine Starting Procedure This ATV is fuel-injected with an automatic choke. Follow the procedure indicated below. Any Air Temperature • Press the start/override button with the throttle completely closed. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Leave the engine stop switch set to RUN (e). 2. Open the throttle fully. 3.
Starting & Stopping the Engine Stalled Engine You can restart the engine while the vehicle is stopped by squeezing the front brake lever and pressing the start/override button. Do not press the throttle lever while starting in gear. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Starting & Stopping the Engine Using the Recoil Starter The recoil starter is used to start the engine when the battery is low. To operate the recoil starter: 1. Turn the ignition switch to ON (q) and the engine stop switch to RUN (e).
Shifting Gears Your ATV has two shift modes: AUTO (automatic shift mode) and ESP (manual shift mode). You can select the desired shift mode with the drive mode select switch. AUTO (automatic shift mode): Use this mode for everyday riding. The transmission automatically shifts to keep the engine at the best speed for riding condition.
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Shifting Gears Drive mode select (AUTO/ESP) The drive mode select switch (1) is located on the right handlebar. To select the drive mode, release the throttle, then slide the drive mode select switch to the desired position. With the throttle fully closed, the drive mode can be changed while riding.
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Shifting Gears To select a forward gear (D or 1) from neutral (N), press the upshift switch (2) once. • In AUTO (automatic shift mode) the gear position indicator shows “D” • In ESP (manual shift mode) the gear position indicator shows “1” To select reverse (R) from neutral (N), use the P/R lever and press the downshift switch (3) once.
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Shifting Gears Driving in ESP (manual shift mode). After starting the engine and letting it warm up, follow these procedures: 1. With the transmission in neutral, release the parking brake (page 54), but continue to squeeze the rear brake lever/parking brake lever.
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Shifting Gears The transmission cannot be upshifted from neutral to 1st gear when the engine speed is above 2,300 min (rpm) or the ground speed is above 3 km/h (2 mph). The transmission cannot be downshifted from 1st gear to neutral when the ground speed is above 1.5 km/h (1 mph) or engine speed is above 2,300 min (rpm).
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Shifting Gears Learning when to shift gears comes with experience. Keep the following tips in mind: • As a general rule, shift while moving in a straight line. • Close the throttle completely before shifting. Improper shifting may damage the engine, transmission, and drivetrain. •...
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Shifting Gears Your ATV has two gear ranges: Drive (D), and Low (L). The range select lever (4) is located on the left side of the fuel tank. To select a transmission range, bring the ATV to a complete stop. NOTICE If the range select lever is moved while the vehicle is moving, the sub-transmission may be damaged.
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. WARNING WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
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Riding in Reverse NOTICE Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a safe speed while riding in reverse gear. 6. Release the rear brake lever/parking brake lever. 7. Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns.
Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the front brake lever. The single disc brake of the rear drivetrain is hydraulically activated by pressing down on the brake pedal and mechanically activated by operating the rear brake lever/parking brake lever.
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Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes.
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
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Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.
Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgement. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
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Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
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Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
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Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.
Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
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Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the centre of the seat and lean toward the uphill side.
Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 254 mm (10 in) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tyres have some ability to float.
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Riding Your ATV 1. Choose a path where both banks have gradual slopes. 2. Proceed through the water at a slow, steady speed. 3. Watch out for submerged obstacles and slippery rocks. 4. Avoid getting the spark plug or air cleaner wet, as this would cause the engine to stop.
Parking Touching the brakes after long hours or heavy usage, can cause burn injuries. 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral.
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Parking Parking on a Steep Incline or a Loose or Slippery Surface If you must park your ATV on a steep incline or loose or slippery surface, use the following procedure: 1. While holding the brakes, set the parking brake. 2.
Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page 237. Before You Service Your Honda The Importance of Maintenance ..........
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Servicing Your Honda Service Procedures Fluids & Filters Fuel ..................140 Engine Oil & Filter ..............143 Rear Final Gear Oil ..............153 Front Final Gear Oil..............156 Coolant ..................158 Air Cleaner ................166 Engine Throttle ..................172 Reverse Inhibitor System ............174 Spark Plug ................
Before You Service Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and trouble- free riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.
Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.
Procedures for such items in this schedule are provided in an official Honda Shop Manual available for purchase. If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it.
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Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.
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— RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 — * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. Servicing Your Honda...
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* Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.
12 or 200 3,000 (1,800) or 18 or 300 4,000 (2,400) or 24 or 400 5,000 (3,000) or 30 or 500 6,000 (3,600) or 36 or 600 7,000 (4,200) or 42 or 700 8,000 (4,800) or 48 or 800 Servicing Your Honda...
Maintenance Component Service Preparations Locations P/R lever front brake fluid reservoir reverse front brake lever assist lever rear brake lever/ fuel fill cap throttle lever parking brake lever Servicing Your Honda...
10 × 12 mm open end wrench 14 × 17 mm open end wrench spark plug wrench and handlebar pliers tool case 5 mm hex wrench REAR (1) tool kit (3) rubber band (2) gear change tool Servicing Your Honda...
Be careful not to flood this area when washing your ATV. REAR FENDER COVER UNDERSIDE (1) owner’s manual (4) air pressure gauge (2) plastic document bag (5) 40 A spare fuse (3) rear fender cover (6) rubber band Servicing Your Honda...
1. Insert the front prongs (3) into the backside of the tank cover (4) and hooks (5) on the frame, and press the studs (6) into the grommets (7). 2. Press down on the seat until locks. Servicing Your Honda...
3. Firmly pull the studs (2) from the grommets (3). 4. Slide the rear fender cover (4) forward to disengage the tabs (5). 5. Remove the rear fender cover. Installation Install the rear fender cover in the reverse order of removal. Servicing Your Honda...
2. Carefully remove the right studs (1) and left studs from the grommets. 3. Remove the tank cover assembly (2) by releasing the right tabs (3) and left tabs from the slits. Installation Install the tank cover assembly in the reverse order of removal. Servicing Your Honda...
1. Pull up the centre pin to release the lock. 2. Pull out the clip of the hole. Installation 1. Insert the clip into the hole. 2. Press down the centre pin securely to lock the clip. Servicing Your Honda...
91 (or higher) Use only unleaded fuel in your Honda. If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel. Your engine is designed to use any unleaded petrol that has a pump octane number (R + M)/2 of 86 or higher, or a research octane number of 91 or higher.
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When there is only one segment left in the fuel gauge (page 29), fuel will be low and you should refuel as soon as possible. Refuelling Procedure Refer to Safety Precautions on page 125. (1) fuel fill cap (2) lower edge of filler neck Servicing Your Honda...
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• Stop the engine and keep heat, sparks and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. 3. After refuelling, turn the fuel fill cap clockwise securely. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...
Change the engine oil as specified in the maintenance schedule on page 128. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
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• Do not use API SH or higher oils displaying a circular API “energy conserving” or “resource conserving” service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED RECOMMENDED • Do not use non-detergent, vegetable, or castor based racing oils. Servicing Your Honda...
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The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
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3. Stop the engine and wait for 2 – 3 minutes. 4. Remove the oil check lid (1) by disengaging the stud (2) from the grommet (3) and releasing the tabs (4) from the slits. LEFT SIDE (1) oil check lid (3) grommet (2) stud (4) tabs Servicing Your Honda...
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The oil level should be between the upper level mark (6) and the lower level mark (7) on the dipstick. LEFT SIDE (5) dipstick (6) upper level mark (7) lower level mark (cont’d) Servicing Your Honda...
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9. Install the tank cover assembly. 10. Install the seat. 11. Install the oil check lid. NOTICE Running the engine with an improper oil level can cause serious engine damage. RIGHT SIDE (8) engine oil fill cap Servicing Your Honda...
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Changing Engine Oil & Filter Refer to Safety Precautions on page 125. Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality. NOTICE Using the wrong oil filter may result in leaks or engine damage.
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Engine Oil & Filter 2. Place an oil drain pan under the crankcase and remove the engine oil drain bolt (1) and sealing washer (2). UNDER ENGINE (1) engine oil drain bolt (2) sealing washer Servicing Your Honda...
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(TOWARDS FILTER COVER)” mark (7) faces away from the engine, toward the oil filter cover. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.
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6. Check that there are no oil leaks. 7. Install the tank cover assembly (page 138). 8. Install the seat (page 136). If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80W-90 Changing Oil Refer to Safety Precautions on page 125. Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining. Servicing Your Honda...
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12 N·m (1.2 kgf·m, 9 lbf·ft) 5. Pour the drained oil into a suitable container and dispose of it in an approved manner (page 220). NOTICE Improper disposal of drained fluids is harmful to the environment. Servicing Your Honda...
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7. Coat a new O-ring with grease and install it into the fill cap groove and tighten it to the specified torque: 12 N·m (1.2 kgf·m, 9 lbf·ft) REAR (1) oil drain bolt (4) sealing washer (2) oil fill cap (5) oil fill inspection hole (3) O-ring Servicing Your Honda...
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80W-90 Changing Oil Refer to Safety Precautions on page 125. Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining. Servicing Your Honda...
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7. Coat a new O-ring with grease and install it into the fill cap groove and tighten it to the specified torque: 12 N·m (1.2 kgf·m, 9 lbf·ft) FRONT (1) oil drain bolt (4) sealing washer (2) oil fill cap (5) oil fill inspection hole (3) O-ring Servicing Your Honda...
The factory provides a 50/50 solution of antifreeze and water in this ATV. This coolant solution is recommended for most operating temperatures and provides good corrosion protection. Decreasing the concentration of antifreeze to less than 40% will not provide proper corrosion protection. Servicing Your Honda...
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(1). It should be between the UPPER (2) and LOWER (3) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your dealer for repair. (cont’d) Servicing Your Honda...
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5. Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. FRONT (4) radiator cap lid (6) grommet (5) stud (7) reserve tank cap 6. After adding coolant, reinstall the reserve tank cap. 7. Install the radiator cap lid. Servicing Your Honda...
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Refer to Safety Precautions on page 125. Coolant should be replaced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. WARNING WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
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20% of the radiator surface. Clean the radiator core after riding the ATV in mud. The left and centre radiator grill covers must be removed to clean the radiator core. Servicing Your Honda...
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2. Remove the reserve tank (1) by removing the bolt (2) and clips (3) (page 139). 3. Release the hoses (4) from the guides. 4. Hold the reserve tank being careful not to spill the coolant. LEFT FRONT (1) reserve tank (3) clips (2) bolt (4) hoses (cont’d) Servicing Your Honda...
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B (7), tab C (8), hook A (9) and hook B (10). LEFT FRONT (10) (3) clips (7) tab B (5) left radiator grill (8) tab C (9) hook A cover (6) tab A (10) hook B Servicing Your Honda...
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8. Wash the radiator core (12) and radiator grill covers. NOTICE Do not apply pressured water directly to the radiator core. The pressured water can damage the radiator core. 9. Install the removed parts in reverse order of removal. Servicing Your Honda...
Your dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
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1. Remove the seat (page 136). UNDER SEAT (1) spring hooks (3) air cleaner housing cover (2) retainer clips 2. Unlatch the spring hooks (1) and retainer clips (2). 3. Remove the air cleaner housing cover (3). (cont’d) Servicing Your Honda...
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Gently squeeze out any excess oil. (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner.) UNDER SEAT (4) screw (7) air cleaner (5) air cleaner assembly (8) air cleaner body (6) clamp Servicing Your Honda...
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• Install the air cleaner housing cover with the FRONT mark (9) facing forward and fit the cut out of the tab (10) at the end of the air cleaner. UNDER SEAT (10) (10) (9) FRONT mark (10) tab Servicing Your Honda...
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Air Cleaner Dust Cover UNDER SEAT (1) dust cover (2) breather joint Do not push the dust cover (1) too far into the breather joint (2). If the dust cover is dirty, clean it. Servicing Your Honda...
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(3) air cleaner housing (2) clip 1. Remove the drain tube (1) by removing the clip (2) under the air cleaner housing (3). 2. Drain the deposits. 3. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...
3. Turn the adjuster to obtain the correct freeplay. 4. Tighten the lock nut and reinstall the sleeve. 5. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
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If the cable is kinked or chafed, have it replaced. 4. Check the throttle cable for tension or stress in all steering positions. 5. Lubricate the throttle cable with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
After adjustment, tighten the lock nut securely. 4. Return the dust cover and rubber sleeve. Other Checks Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your dealer. Servicing Your Honda...
3. Disconnect the spark plug cap (1). Take care to avoid damaging the spark plug wire when disconnecting the cap. 4. Using a spark plug wrench provided in the tool kit, remove the spark plug. LEFT SIDE (1) spark plug cap (cont’d) Servicing Your Honda...
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The gap should be: 1.00 – 1.10 mm (0.039 – 0.043 in) 1.00 – 1.10 mm (0.039 – 0.043 in) (2) centre electrode (4) spark plug gap (3) side electrode Servicing Your Honda...
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If a plug is too tight, the threads may be damaged. 10. Connect the spark plug cap. Take care to avoid pinching any cables or wires. 11. Install the remaining parts in the reverse order of removal. Servicing Your Honda...
For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Shop Manual. Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...
3. Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. 4. Stop the engine and allow the exhaust pipe to cool. 5. Reinstall the bolt securely. Servicing Your Honda...
Do not attempt to disassemble, service, or dispose of the damper; see your dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only. Servicing Your Honda...
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1 2 3 4 5 (1) spring pre-load adjuster (2) pin spanner The spring pre-load adjuster (1) has 5 positions for different load or riding conditions. Use the pin spanner (2) to adjust the shock spring pre-load. Servicing Your Honda...
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Make sure that both shock absorbers are adjusted to the same position. Always adjust the shock absorber position in sequence (1-2-3-4-5 or 5-4-3-2-1). Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber. Servicing Your Honda...
Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container. An opened container may be contaminated or may have absorbed moisture from the air. Servicing Your Honda...
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If it comes in contact with your eyes, wash them out with clean water and immediately call a doctor. If it comes in contact with your skin, wash with clean water and, if necessary, call a doctor. Servicing Your Honda...
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It should be above the LOWER level mark (1). If the level is at or below the LOWER level mark, check the brake pads for wear (page 187). Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks. Servicing Your Honda...
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Other Inspections • Make sure there are no fluid leaks. • Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
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Check the wear indicator (1). If the wear indicator aligns with the edge of the reference mark (2), both pads must be replaced, see your dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. (cont’d) Servicing Your Honda...
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Brakes RIGHT REAR (3) wear indicator (4) reference mark Check the wear indicator (3). If the wear indicator aligns with the reference mark (4), both pads must be replaced, see your dealer for this replacement. Servicing Your Honda...
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Freeplay (measurement at the tip of the end of the brake lever) should be: 25 – 30 mm (1.0 – 1.2 in) 3. If necessary, adjust to the specified range. Servicing Your Honda...
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• Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. • Make sure that the brake cable, brake arm, spring, P/R lever, and fasteners are in good condition. Servicing Your Honda...
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(2). Hold the rear brakelight switch and turn the nut in direction (A) if the switch operates too late and in direction (B) if the switch operates too soon. RIGHT REAR (1) rear brakelight switch (2) adjusting nut Servicing Your Honda...
WARNING WARNING Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed. Follow all instructions in this owner’s manual regarding tyre inflation and maintenance. Servicing Your Honda...
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Overinflated tyres make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the air valve caps are secure. If necessary, install new caps. Servicing Your Honda...
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Be sure to check tyre pressure at the riding site, since changes in altitude can affect air pressure. The recommended “cold” tyre pressures are: FRONT REAR RECOMMENDED 35 kPa (5.1 psi) 35 kPa (5.1 psi) PRESSURE Servicing Your Honda...
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• Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabric or cord. • Nails or other foreign objects embedded in the side of the tyre or tread. • Excessive tread wear. Servicing Your Honda...
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(2). For best performance, you should replace a tyre before the tread depth at the centre reaches the following limits: front 4 mm (0.16 in) rear 4 mm (0.16 in) Servicing Your Honda...
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If you choose to have a tyre repaired, be sure the repair work is performed by a professional. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
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When you replace a tyre, remember: Have the tyre replaced by your dealer if possible. If you have a tyre professionally replaced at a non-Honda facility, we recommended that you have the work checked by your dealer. Servicing Your Honda...
Check the guards and plate for cracks, damage or looseness at intervals shown in the Maintenance Schedule. Have the guards and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
This symbol on the battery means that this product must not be treated as household waste. NOTICE An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for battery disposal. Servicing Your Honda...
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A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
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4. Release the rings and remove the rubber band (1). 5. Disconnect the negative (–) terminal lead (2) from the battery (3) first, then disconnect the positive (+) terminal lead (4). 6. Remove the battery taking care not to drop the terminal nuts (5). (cont’d) Servicing Your Honda...
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4. Make sure all bolts and other fasteners are secure. 5. Install the removed parts in reverse order of removal. (6) battery rubber After the battery is reconnected, check the clock. Readjust the clock if necessary (page 31). Servicing Your Honda...
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We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...
Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 125.
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Any condensation inside the headlight should dissipate after a few minutes of running the engine with the headlight(s) on. However, if you see a large amount of water or ice accumulated inside the lens(es), have your vehicle inspected by your dealer. Servicing Your Honda...
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If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminium. aluminium polish and wipe with a non-abrasive cloth. Servicing Your Honda...
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Dry with chamois or a soft towel. If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust. Servicing Your Honda...
Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride..............212 What to Take to the Riding Area..........212 What to Take on the Trail ............
Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking petrol could be a hazard.
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Transporting Your Honda 2. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV.
Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.
Storing Your Honda Preparation for Storage Refer to Safety Precautions on page 125. 1. Change the engine oil and filter (page 149). 2. Make sure the cooling system is filled with a 50/50% antifreeze solution (page 158). 3. Fill the fuel tank. Make sure the fuel fill cap is properly installed.
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Storing Your Honda 5. Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page 205) once a month. WARNING WARNING The battery gives off explosive hydrogen gas during normal operation.
Storing Your Honda Removal from Storage Refer to Safety Precautions on page 125. 1. Uncover and clean your ATV. 2. If your ATV has been stored for more than four months — change the engine oil (page 149). 3. If your ATV has been stored for more than two months — ask your dealer to drain and replace the fuel.
You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tyre repair supplies and additional tools) that might help you solve a problem on your own.
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Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine — or experience poor engine performance —...
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If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON (q). engine stop switch Slide the engine stop switch to OFF (r) RUN (e). transmission not in Shift into neutral or squeeze the neutral front brake lever.
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If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO high coolant Check the coolant temperature temperature gauge and high coolant temperature indicator. Refer to If the High Coolant Temperature Indicator Lights, page 235. runs erratically, See your dealer.
If the Transmission Is Not Functioning Properly ESP (manual shift mode): If one or both shift switches do not function, see the following instructions. If proper function cannot be restored, see your dealer. 1. Stop the ATV. 2. Turn the ignition switch to the OFF (w) position. 3.
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If the Transmission Is Not Functioning Properly AUTO (automatic shift mode): When the automatic transmission is not shifting properly, the gear position indicator will show “–” and blink. See your dealer to check and restore the automatic transmission. If the gear position indicator shows “–” and blink while riding, perform the following: 1.
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If the Transmission Is Not Functioning Properly If the ATV does not move, even through “–” is not blinking in the gear position indicator: If your ATV won’t move, it is possible the transmission system has malfunctioned. Use the following procedure to manually override the clutch of the transmission.
Emergency Gear Selection & Operation If the shift switches do not operate, use the following procedure to manually select a gear so you may drive the vehicle to a location where it can be loaded and transported to your dealer. 1.
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Emergency Gear Selection & Operation How to Shift Gears Manually: (1) gear change tool (A) downshift (counterclockwise) (B) upshift (clockwise) • With the ATV unoccupied, align the hexagonal hole of the gear change tool (1) with the hexagonal end of the secondary spindle which is located on the front crankcase next to the front propeller shaft.
If You Have a Flat Tyre How you handle a flat tyre on the trail depends on how serious the tyre damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
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If You Have a Flat Tyre Emergency Wheel Removal/Installation Refer to Safety Precautions on page 125. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen — but do not remove — the wheel nuts (1). 3.
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If You Have a Flat Tyre Installation 1. Position the wheel. 2. Position each wheel nut so that the tapered side faces the wheel rim (2). 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 64 N·m (6.5 kgf·m, 47 lbf·ft) If a torque wrench was not used for installation, see your dealer as...
If the High Coolant Temperature Indicator Lights Normally, the high coolant temperature indicator will only light momentarily when you turn the ignition to ON (q). High coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
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If the High Coolant Temperature Indicator Lights • If the reserve tank is low or empty, don’t ride without adding coolant (page 158). After adding coolant, turn the engine on and check the coolant temperature gauge and high coolant temperature indicator. If the indicator doesn’t turn off, do not ride.
If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
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If a Fuse Blows Main Fuses Access 1. To prevent an accidental short circuit, turn the ignition switch to OFF (w) before checking or replacing the fuses. 2. Remove the seat (page 136). 3. Remove the rear fender cover (page 137). 4.
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If a Fuse Blows Circuit Fuses Access (7) circuit fuses (8) spare fuses 8. To check or replace a circuit fuse (7), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse (8) of the same rating.
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If a Fuse Blows EPS (Electric Power Steering) Fuse Access 1. Turn the ignition switch to OFF (w) before checking the fuse. 2. Remove the seat (page 136). 3. Remove the rear fender cover (page 137). 4. To access the EPS fuse (1), remove the EPS fuse box cover (2). If the EPS fuse is blown, install the spare fuse (page 135).
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If a Fuse Blows If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily. If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can.
If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.
If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.
If the Battery Is Low (or Dead) Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Technical Information This section contains dimensions, capacities, and other technical Technical Information data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............248 Specifications ................250 Break-in Guidelines..............255 Petrol Containing Alcohol............256 Technical Information...
Vehicle Identification Serial Numbers The VIN and engine serial number may be required when ordering replacement parts. Record the numbers here for your reference. The VIN (1) is stamped on the front of the frame. Remove the radiator cap lid (page 160). VIN ______________________________________________________ FRONT (1) VIN...
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Vehicle Identification Colour Label & Code The colour label (1) is attached on the left side of the frame. The colour code is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR__________________________________________________ CODE ____________________________________________________ LEFT SIDE (1) colour label Technical Information...
API service label, SAE 10W-30, JASO T 903 standard MA, Honda 4-stroke oil or an equivalent cooling system High quality ethylene glycol recommendation antifreeze containing corrosion...
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Specifications Capacities passenger operator only capacity maximum 229 kg (505 lb) weight capacity rider, all cargo and accessories Engine Specifications displacement 475 cm (29.0 cu-in) bore & stroke 92.0 × 71.5 mm (3.62 × 2.81 in) compression ratio 9.5 : 1 spark plug BKR5E-11 (NGK) or (standard)
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Specifications Chassis & Suspension caster 1° trail −1 mm (0.04 in) tyre size, front AT25 × 8-1211 MAXXIS MU25 tyre size, rear AT25 × 10-1211 MAXXIS MU26 tyre pressure, front: front & rear 35 kPa (5.1 psi) (cold) rear: 35 kPa (5.1 psi) Electrical battery GYZ16H...
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Specifications Fuses main 1 40 A main 2 10 A ES (shift motor) 30 A other 20 A × 3, 10 A EPS (Electric Power 40 A Steering) Torque Specification engine oil drain 25 N·m (2.5 kgf·m, 18 lbf·ft) bolt engine oil filter 12 N·m (1.2 kgf·m, 9 lbf·ft) cover bolts...
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Specifications Noise Level & Vibrations Noise level 76 dB (A) EN 15997 Annex H Uncertainty of 3 dB (A) measurement Vibration on seat Not exceed 0.5 m/s EN 15997 Annex I Uncertainty of measurement Vibration on Not exceed 2.5 m/s handlegrip EN 15997 Annex I Uncertainty of...
Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km (15 miles). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...
Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.
Importer for EU Market Manufacturer, Authorised Representative and Importer for EU Market Manufacturer Authorised Representative and Importer for EU Market Honda of South Carolina Honda Motor Europe Ltd – Mfg., Inc. Aalst Office 1111 Honda way Wijngaardveld 1 (Noord V) Timmonsville,...
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32HR6640 WPCXXXX.2018.XX.19 PRINTED IN USA 00X32-HR6-6400...