Related Manuals for Hammerhead 650RS
Summary of Contents for Hammerhead 650RS
- Page 1 HAMMERHEAD 650RS SERVICE CONT ACT US MANUAL 800.626.7835 Contact@HammerHeadClean.com HammerHeadClean.com...
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Page 2: Table Of Contents
Page 4 3.2 System Maintenance I (125 hours of operation) 3.3 Page 5 System Maintenance II (250 hours of operation) 3.4 Page 5 Hammerhead System Maintenance S Page 6 (500 hrs of operation, at least yearly) Page 6 Page 6 Squeegee Cable and Recovery Tank Gasket 4.1 Squeegee Adjustment (First Version) -
Page 3: Warnings
1. Warnings Disconnect the A.C. Cord from the outlet and and D.C. Cord from the battery pack before servicing the machine. Except for making voltage and current measurements. Before replacing the main fuses, only loosen the nuts. Do not remove them completely. -
Page 4: Maintenance Intervals
3. Maintenance Intervals In a modular structure, the System Maintenance determines the specific technical proceedures to be preformed and sets the time interval between the two maintenance cycles. For each of the maintenance cycle, the replaceable parts are determined as well. Further details described in the specific chapters. -
Page 5: System Maintenance I (125 Hours Of Operation)
3.2 System Maintenance I 3.3 System Maintenance II... -
Page 6: Hammerhead System Maintenance S
3.4 System Maintenance S (Safety Check) 4. Squeegee Cable And Gasket 4. The squeegee cable is attached to the lift lever (top) via a spring (Fig. 5/5). The bottom is attached to the eyebolt at the squeegee mechanism (Fig. 5/6). The squeegee lift cable can be accessed after opening the electronic module cover at the rear of the machine. -
Page 7: Squeegee Adjustment (First Version)
Squeegee Adjustment -----Version one Correct squeegee adjustment is prerequisite for optimal suction results. Before adjustment first check the pitch of the squeegee and re-adjust if required. 1. Place machine on level ground. 2. Loosen nut of the adjustment screw (pos. 3, Fig. 5/1) and adjust sealing strips in parallel to the floor. -
Page 8: Squeegee Wheel Adjustment
Squeegee Wheel Adjustment The clearance between the support roller and floor with squeegee unfolded (Factory setting) is: 0.1181099 Inches ± 0.01968498 inches (3 mm ±0.5). Note: Some floor surfaces may require adjusting the caster washers for optimum performance. Squeegee Wheel Adjustment 4.4 Note: When adjusting the wheel height, there should always be 5 washers on each wheel assembly position # 15 in order fully tighten bolts. -
Page 9: Squeegee Lift Cable, Micro Switch, Vacuum Motor
4.5 Squeegee Lift Cable, Switch & Motor Squeegee Lift Cable, Lever, Micro Switch and Vacuum Motor The vacuum motor micro switch is mounted behind the squeegee lift lever (Fig. 5/4). Adjust the micro switch so that the vacuum motor can be turned off by lifting the squeegee by the lever. -
Page 10: Brush Motor Information
5.1 Brush Motor Information The brush motors are switched on and off by a micro-switch located at the rear at the brush head lift-out system. This switch is realised as NO (normally open) switch. To attain safe function of the brush motors, correct adjustment of this switch is required. -
Page 11: Brush Switch
6.1 Brush Switch The brush motors are switched on and off by a micro-switch located at the rear at the brush head lift-out system Figure 6/3. This switch is a NO (normally open) switch. To attain safe function of the brush motors, the correct adjustment of this switch is required. -
Page 12: Brush Pressure (Disk Decks)
6.3 Brush Pressure Heavy Specific Brush Pressure Surface Pressure (2nd Foot with Heavy Brush Area Per Specific Surface Brush Pedal Model Pressure Brush Pressure Pressure Engaged) 240 cm² 260 N = 37.200 inch² 58 lb 0.54 N/cm² = .783 lbs per inch² 586.5 cm²... -
Page 13: Cylindrical Brush Head Adjustment
Spacer Block on this side also Spacer Block 26.5 mm high Part number for the gauges are available by request. Drive and Wheels General Data- Torque of wheel bolts: 23 foot lbs Torque of wheel nuts: 18 foot lbs Wheel speed in max. drive potentiometer position: Forward: (3.1 mph) 110 min-1 Reverse: (1.55 mph) 55 min-1 Torque of setting for screws on caster mounting:... -
Page 14: Carbon Brushes
7.3 Carbon Brushes Close the cover of carbon brushes again as shown in photos 7/2, 7/3 and 7/4. Make sure that the plastic lock is placed in a motor housing recess for brushes. Fig. 7/2 Fig. 7/4 Fig. 7/3 7.4 Drive Potentiometer Circuit Potentiometer Resistance Ω... -
Page 15: Water Supply
8. Water Supply 8.1 The solenoid valve releases or stops supply of water flowing to the brushes. The solenoid valve is located at the front pane of the battery compartment. The solenoid valve is electrically connected to the central controller A1 at A1.X11:1+2. -
Page 16: Water Pump
8.5 Water Pump Solution Control Models equipped with water pump The solution flow rate is affected by the speed of the drive system. The controller adjusts the voltage to the pump to regulate water volume. The faster the machine is driven the more water will flow to the brushes. -
Page 17: Table Of Error Codes And Information
10. Table of Error Codes... -
Page 18: Battery Charger
24V - 22A Charger 10.1 Operating Instructions 11.1 24V - 22A Charger... -
Page 19: Charger Error Codes
11.1 24V - 22A Charger 11.2 Charger Error Codes Note: The following are error indicators that could occur during the battery charging process. All errors will be in the form of a blinking display picture of the battery. The display indicator figure # 1 will display a blinking doted square, if the battery malfunctions for the following reasons: The battery has less than 1.25 volts per cell. -
Page 20: Charger Trouble Shooting
11.2 Charger Error Codes The display indicator figure # 4 will blink when the charger is over heating: 1. The cooling air is restricted 2. The cooling fan is not working. 3. The cooling hose is not connected or is obstructed. Fig. -
Page 21: Programming The Charger
11.5 Programming the Charger The automatic scrubbers are equipped with the new on board automatic charger. The charger will be programmed from the factory for the wet lead acid batteries. Machines that were purchased with gel maintenance free batteries installed at the factory will be programmed for gel. - Page 22 11.5 Programming the Charger Cont. Mode # 0 is for the Mode # 1 is for AGM Mode # 5 is for gel type Trojan # 956752 batteries 956749 (260 batteries using chargers 260 Ah batteries for the Ah) & 956200 (200 Ah) prior to charger serial charger 96137732 only.
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Page 23: Replacing The Charger Harness
11.6 Replacing the Charger Harness When replacing the charger output harness (W8) 97094346 on 19 gallon models or 011722530 on 30 gallon models with the electric brake. Inspect the receptacle on the charger for burnt or damage. Replace the charger if it is damaged. Use a coating of high temperature dielectric grease (NYOGEL 760G GREASE) or equivalent, on the pins of the plug of the harness, before connecting the new harness to the charger. -
Page 24: Load Testing Batteries
12.2 Load Testing Batteries 12.2 Load Testing Load test battery with an automotive type load tester. This test puts an ampere load on the batteries and measures the voltage at the same time. If voltage drops too low on the meter this would indicate that the batteries are weak or discharged. - Page 25 12.3 Batteries (Wet Lead Acid) Hammerhead batteries are rated for 500 charge cycles. Every time the batteries are charged it uses one cycle. To insure getting the expected life, unnecessary charging should be avoided. The specific gravity will reflect the percentage of charge remaining in the battery.
- Page 26 13.1 Fuse Locations (Version 3 Controller) 10 Amp Fuse 32 or 80 Volts 00733630 125 Amp Fuse 80 Volts 00059580 2 Amp Fuse 32 Volts 00972430 50 Amp Fuse 80 Volts 00902440 5 Amp Fuse 32 Volts 00906120...
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Page 27: Controller Connections
14. Controller Connections 15. Trouble Shooting the Controller Note: If the 5 amp fuse on the controller blows, It could indicate: A faulty contactor (not closing on the negative side). Poor connection on the battery negative side of the contactor. Poorly crimped terminals on the contactor connections. -
Page 29: Contactor Wiring
17. Contactor Wiring Proper wiring of the contactor is critical Control Board To batteries and charger... - Page 30 HAMMERHEAD ENGINEERED SIMPLICITY CONT ACT US 800.626.7835 Contact@HammerHeadClean.com HammerHeadClean.com...