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Grizzly G1095 Owner's Manual

1-hp power feeder with 4-roller & 4-speed
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MODEL G1095/G1096
1-HP POWER FEEDER
with 4-ROLLER & 4-SPEED
OWNER'S MaNuaL
Copyright © MAy, 2008 By grizzly industriAl, inC. rEVisEd July, 2008.
WaRNiNG: NO PORtiON OF tHiS MaNuaL May bE REPRODucED iN aNy SHaPE
OR FORM WitHOut tHE WRittEN aPPROvaL OF GRizzLy iNDuStRiaL, iNc.
#Cr10667 printEd in tAiWAn

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Summary of Contents for Grizzly G1095

  • Page 1 1-HP POWER FEEDER with 4-ROLLER & 4-SPEED OWNER'S MaNuaL Copyright © MAy, 2008 By grizzly industriAl, inC. rEVisEd July, 2008. WaRNiNG: NO PORtiON OF tHiS MaNuaL May bE REPRODucED iN aNy SHaPE OR FORM WitHOut tHE WRittEN aPPROvaL OF GRizzLy iNDuStRiaL, iNc.

  • Page 3: Table Of Contents

    SEctiON 1: SaFEty ... 8 safety instructions for Machinery ... 8 Additional safety for power Feeders ... 10 SEctiON 2: ciRcuit REQuiREMENtS ... 11 220V single-phase operation (g1095) ... 11 220V three-phase operation (g1096)... 12 SEctiON 3: SEtuP ... 13 setup safety ... 13 items needed for setup ...

  • Page 4: Introduction

    Foreword We are proud to offer the Model g1095/g1096 1hp power Feeder. this machine is part of a grow- ing grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s com-...
  • Page 5 Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1095 POWER FEEDER 4 ROLLER / 4 SPEED, Weight... 144 lbs. Length/Width/Height...43-1/4 x 23-1/2 x 29-1/2 in. Foot Print (Length/Width)... N/A x N/A Type...
  • Page 6 Serial Number Location ... "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side Assembly Time ... 45 minutes Rollers are Spring Tensioned with 3/4" Travel Heavy-Duty Gear Reduction with Hardened Gears Universal Positioning with Handle Locks Model g1095/g1096 1-hp power Feeder...
  • Page 7 Type... TEFC Capacitor Start Induction Horsepower...1 HP Voltage...220V Prewired...220V Phase...Three Amps...3.4/2.5A Speed...3400/1720 RPM Cycle...60 Hz Number Of Speeds... 2 Power Transfer ... Gear/Chain Bearings... Lubricated for Life Min. WorkPiece Len... 6 in. Model g1095/g1096 1-hp power Feeder MACHINE DATA SHEET PHASE...
  • Page 8 Serial Number Location ... "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side Assembly Time ... 45 minutes Rollers are Spring Tensioned with 3/4" Travel Heavy-Duty Gear Reduction with Hardened Gears Universal Positioning with Handle Locks Model g1095/g1096 1-hp power Feeder...

  • Page 9: Identification

    Figure 1 and your power feeder to familiarize yourself with the controls, features, and terminology used in this manual. doing so will make setup, use, and any future maintenance easy. Vertical travel lock horizontal handcrank rotary Movement lock...

  • Page 10: Section 1: Safety

    Safety instructions for Machinery Model g1095/g1096 1-hp power Feeder...
  • Page 11 Model g1095/g1096 1-hp power Feeder...

  • Page 12: Additional Safety For Power Feeders

    Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. Model g1095/g1096 1-hp power Feeder...

  • Page 13: Section 2: Circuit Requirements

    Minimum Circuit size ... 15 Amps Model g1095/g1096 1-hp power Feeder Power connection Device the type of receptacle required to connect your machine to power depends on the type of service you currently have or plan to install.

  • Page 14: 220V Three-Phase Operation (G1096)

    • use at least a 16 gauge cord that does not exceed 50 feet in length. • Ensure that the extension cord contains a ground wire and plug pin. Model g1095/g1096 1-hp power Feeder...

  • Page 15: Section 3: Setup

    Get lifting help or use power lifting equipment such as a forklift to move heavy items. Model g1095/g1096 1-hp power Feeder items Needed for Setup the following items are needed to complete the setup process, but are not included with your...

  • Page 16: Inventory

    Figure 4. power feeder inventory. Figure 5. support and base inventory. Model g1095/g1096 1-hp power Feeder...
  • Page 17 Hardware Recognition chart -15- Model g1095/g1096 1-hp power Feeder...

  • Page 18: Clean Up

    Mounting on Page 17. Figure 8. Assembled power feeder. Model g1095/g1096 1-hp power Feeder assembly...

  • Page 19: Base Mounting

    Shaper Figure 9. typical power feed mounting on a shaper, jointer, and tablesaw. Model g1095/g1096 1-hp power Feeder Whichever way you mount your power feeder, you must be able to use the handcranks and lock levers to position the rubber wheels parallel with the table surface and of your workpiece.
  • Page 20 Mounting option. in any case, make sure to use a medium-grade liquid thread locking compound on all threads. Feeder Base Machine Table Figure 11. direct mounting. Model g1095/g1096 1-hp power Feeder...

  • Page 21: Test Run

    Ensure that all tools and objects used during set up are cleared away from the machine. Model g1095/g1096 1-hp power Feeder Adjust and lock the power feeder so the wheels are held approximately one inch above the table and nothing will interfere with wheel rotation.

  • Page 22: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly industrial will not be held liable for accidents caused by lack of training. -20-...

  • Page 23: Changing Speeds

    (the OFF position, Figure 13). disConnECt thE poWEr FEEdEr FroM poWEr! Figure 13. Feed direction and speed dial. Model g1095/g1096 1-hp power Feeder refer to the feed rate list below to find the gear combination required for your chosen feed rate.

  • Page 24: Section 5: Maintenance

    Any other condition that could hamper the safe operation of this power feeder. cleaning Cleaning the Model g1095/g1096 is relatively easy. Frequently blow-off sawdust with com- pressed air. this is especially important for the internal working parts and motor. dust build-up around the motor is a sure way to decrease its lifespan.

  • Page 25: Section 6: Service

    1. lumber has high moisture content. when planing or moulding. 2. dull knives. 1. power feeder roller height is set incorrectly. 1. lower the power feeder roller Workpiece hangs and does not enter the machine. Model g1095/g1096 1-hp power Feeder...

  • Page 26: Wheel Replacement

    (Figure 17). -24- Figure 17. Wheel cap screws. swap the old wheel with the new one. reinstall the four cap screws, and tighten in an alternating pattern until the wheel is tight. Model g1095/g1096 1-hp power Feeder screw...

  • Page 27: Section 7: Wiring

    Model g1095/g1096 1-hp power Feeder MOtOR WiRiNG. the motor wiring shown in these diagrams are current at the time of printing, but it may not match your machine.

  • Page 28: Electrical

    Electrical View this page in color at www.grizzly.com. Figure 18. Motor switch (side view). Figure 19. Motor switch and capacitor (front view). -26- Model g1095/g1096 1-hp power Feeder...
  • Page 29 Figure 20. Motor switch (side view). Figure 21. Motor switch (front view). -27- Model g1095/g1096 1-hp power Feeder...

  • Page 30: Section 8: Parts

    SEctiON 8: PaRtS Power Feeder -28- Model g1095/g1096 1-hp power Feeder...
  • Page 31 PSS01M SET SCREW M6-1 X 10 P1096136 SPROCKET P1096137 CHAIN P1096138 DOUBLE SPROCKET P1096139 CHAIN Model g1095/g1096 1-hp power Feeder PART # DESCRIPTION P1096144 WORM GEAR P1096150 SPECIAL O-RING 101.19 X 3.53 P1096151 WORM GEAR BOX COVER P1096152 OIL SEAL PSB24M CAP SCREW M5-.8 X 16...
  • Page 32 PRP71M P1096240 P1096241 P1096251 P1096252 P1096254 PRP32M P1096256 PB73M P1096259 Model g1095/g1096 1-hp power Feeder DESCRIPTION LOCK LEVER T-HANDLE FLAT WASHER 10MM HEX BOLT M8-1.25 X 50 HORIZONTAL TUBE CONE ROLL PIN 6 X 22 SWIVEL CLAMP CONE LOCK STUD HANDLE POINTED SET SCREW M8-1.25 x 12...

  • Page 35: Warranty And Returns

    WaRRaNty aND REtuRNS...

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G1096

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