Grizzly G1095 Owner's Manual
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Grizzly G1095 Owner's Manual

Grizzly G1095 Owner's Manual

1-hp power feeder w/4 rollers & 4 speeds
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MODEL G1095/G1096
1-HP POWER FEEDER
w/4 ROLLERS & 4 SPEEDS
OWNER'S MANUAL
(For models manufactured since 8/15)
COPYRIGHT © MAY, 2008 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR10667 PRINTED IN TAIWAN
V3.01.18

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Summary of Contents for Grizzly G1095

  • Page 1 OWNER'S MANUAL (For models manufactured since 8/15) COPYRIGHT © MAY, 2008 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2018 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Manual Accuracy ........... 2 Cleaning ............21 Identification ........... 3 Lubrication ........... 21 Machine Data Sheet G1095 ......4 SECTION 6: ACCESSORIES ......22 Machine Data Sheet G1096 ......5 SECTION 7: SERVICE ........23 SECTION 1: SAFETY ........7 Troubleshooting ...........

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G1095/G1096 (Mfd. Since 8/15)

  • Page 5: Identification

    Gearbox Oil Column Plug Column Base Power Feeder Assembly Rotary Movement Lock Swivel Lock Figure 1. Model G1095/G1096 controls and components. To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G1095/G1096 (Mfd. Since 8/15)

  • Page 6: Machine Data Sheet G1095

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1095 POWER FEEDER 4 ROLLER / 4 SPEED, SINGLE‐PHASE Product Dimensions: Weight................................144 lbs. Width (side-to-side) x Depth (front-to-back) x Height............43-1/4 x 23-1/2 x 29-1/2 in.

  • Page 7: Machine Data Sheet G1096

    The information contained herein is deemed accurate as of 1/29/2018 and represents our most recent product specifications. Model G1096 PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G1095/G1096 (Mfd. Since 8/15)
  • Page 8 The information contained herein is deemed accurate as of 1/29/2018 and represents our most recent product specifications. Model G1096 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G1095/G1096 (Mfd. Since 8/15)

  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G1095/G1096 (Mfd. Since 8/15)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G1095/G1096 (Mfd. Since 8/15)

  • Page 11: Additional Safety For Power Feeders

    ATTACHED MACHINERY. Follow all warnings not properly positioned for cut. Ensure that power feeder is set up correctly and firmly secured and safety information for attached machine doing before feeding workpiece. cutting work. Model G1095/G1096 (Mfd. Since 8/15)

  • Page 12: Section 2: Power Supply

    D.) G1095 at 220V, 1-Phase ..... 4.2/2.5 Amps G1096 at 220V, 3-Phase ....3.4/2.5 Amps The full-load current is not the maximum amount of amps that the machine will draw.
  • Page 13 Additionally, it must Figure 3. Typical 15-15 plug and receptacle. meet the following size requirements: Minimum AWG (G1095) ..16 AWG, 3W, 300V Minimum AWG (G1096) ..16 AWG, 4W, 300V Maximum Length (Shorter is Better)..50 ft. -11-...

  • Page 14: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- Stand Inventory (Figure 4) aging to file a freight claim.

  • Page 15: Cleanup

    Figure 5. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -13- Model G1095/G1096 (Mfd. Since 8/15)

  • Page 16: Assembly

    Motor Replace set screw and tighten hex nut. Neck Install handle on vertical column to adjust over-arm shaft height (see Figure 9). Figure 7. Elbow-joint collar attaches to power feeder around motor neck. -14- Model G1095/G1096 (Mfd. Since 8/15)
  • Page 17 Power Assembly Column Feeder Hex Bolts Lock Over-Arm Shaft Vertical Over-Arm Column Shaft Figure 10. Attaching power feeder to over-arm Figure 11. Power feeder attached to vertical shaft assembly. column and over-arm shaft assembly. -15- Model G1095/G1096 (Mfd. Since 8/15)

  • Page 18: Base Mounting

    " lower than the thickness of the workpiece. Shaper Jointer Table Saw Fence Fence Fence Blade Optional Cutter Featherboard 4th-Roller Feed Models Feed Feed Cutterhead Figure 12. Typical power feed mounting on a shaper, jointer, and table saw. -16- Model G1095/G1096 (Mfd. Since 8/15)
  • Page 19 Machine Table Machine Table Flat Washer Lock Washer Table Apply a Medium Locking Hex Nut Support Table Grade Thread Webbing Support Locking Compound Webbing to the Threads Figure 13. Through-bolt mounting. Figure 14. Direct mounting. -17- Model G1095/G1096 (Mfd. Since 8/15)

  • Page 20: Test Run

    Ensure that all tools and objects used during set up are cleared away from machine. Adjust and lock the power feeder so the wheels are held approximately 1" above the table and nothing will interfere with wheel rotation. -18- Model G1095/G1096 (Mfd. Since 8/15)

  • Page 21: Section 4: Operations

    Next, adjust the power feeder so the rubber ects. Regardless of the content in this sec- wheels are parallel with the table surface and tion, Grizzly Industrial will not be held liable approximately ⁄ " lower than the thickness of for accidents caused by lack of training.

  • Page 22: Changing Speeds

    Figure 16. Adjusting feed direction and speed. B in Figure 17). Re-install hex nuts and chain cover. Connect power feeder to power, and move feed direction and speed dial to low or high range. -20- Model G1095/G1096 (Mfd. Since 8/15)

  • Page 23: Section 5: Maintenance

    NLGI #2 grease. disconnect machine from power before adjustments, maintenance, or service. Schedule For optimum performance from the Model G1095/ G1096, follow this maintenance schedule and refer to any specific instructions given in this section. Grease Daily Check: Fitting •...

  • Page 24: Section 6: Accessories

    G1759—Flange with Rubber Roller Save money over the long haul by replacing the Installing unapproved accessories may rollers on the G1095 or G1096 with one of these cause machine to malfunction, resulting in roller flange and tire systems. Once you buy the serious personal injury or machine damage.

  • Page 25: Section 7: Service

    2. Sharpen or replace knives. 1. Power feeder roller height is set incorrectly. 1. Lower the power feeder roller 1/8" lower than the Workpiece hangs height of the workpiece. and does not enter the machine. -23- Model G1095/G1096 (Mfd. Since 8/15)

  • Page 26: Wheel Replacement

    Worn or damaged wheels are easily replaceable. Tool Needed Hex Wrench 5mm ..........1 Figure 24. Wheel cap screws. Remove and replace wheel. Re-install (4) cap screws and tighten in alternating pattern. -24- Model G1095/G1096 (Mfd. Since 8/15)

  • Page 27: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -25- Model G1095/G1096 (Mfd. Since 8/15)

  • Page 28: Model G1095 Wiring Diagram

    View this page in color at www.grizzly.com. 220V Two Speed Motor Two Speed Side A Side B Motor Direction Switch Ground 6-15 Plug (As Recommended) Figure 26. Motor switch and capacitor Figure 25. Motor switch (side view, G1095). (front view, G1095).

  • Page 29: Model G1096 Wiring Diagram

    Model G1096 Wiring Diagram View this page in color at www.grizzly.com. 220V Two Speed Motor Two Speed Side A Side B Motor Direction Switch Ground 220V VAC 3-Phase 15-15 Plug (As Recommended) Figure 27. Motor switch (side view, G1096). Figure 28. Motor switch (front view, G1096).

  • Page 30: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main Breakdown • Do not expose to rain or use in damp locations.

  • Page 31: Main Parts List

    P1096122 FLAT WASHER 1/2 170-4 P1096170-4 MOTOR FAN (G1096) P1096123 HEX NUT M12-1.75 170-5 P1095107-5 R CAPACITOR 35M 250V 1-1/2 X 2-3/4 (G1095) P1096124 GREASE FITTING M6-1.0P X 1 170-6 P1096170-6 SEALING RING 30 X 52 X 11T P1096125 ROLLER SPINDLE P1096175 O-RING 27.5 X 2.0 S28...

  • Page 32: Base Breakdown

    OVER ARM CONE ASSEMBLY P1096200 COLUMN BASE P1096231 OVER ARM CONE 202V2 P1096202V2 STANDOFF-HEX V2.12.13 P1095232 HEX BOLT M12-1.75 X 75 (G1095) P1096203 FLAT WASHER 12MM P1096232 HEX BOLT M12-1.75 X 75 (G1096) P1096204 T-HANDLE W/THREADS P1096233 ROLL PIN 6 x 36 206V2 P1096206V2 VERTICAL COLUMN 560MM V2.12.13...
  • Page 33 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 34 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 35: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

This manual is also suitable for:

G1096

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