Grizzly G0649 Operator's Manual

Grizzly G0649 Operator's Manual

Welding downdraft table

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MODEL G0649
Welding Downdraft Table
OPERATOR'S MAnuAL
Copyright © SEptEMBEr, 2008 By grizzly induStrial, inC.
WARninG: nO PORTiOn Of ThiS MAnuAL MAy bE REPRODucED in Any ShAPE
OR fORM WiThOuT ThE WRiTTEn APPROvAL Of GRizzLy inDuSTRiAL, inc.
#Cr11142 printEd in uSa.

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Summary of Contents for Grizzly G0649

  • Page 1 MODEL G0649 Welding Downdraft Table OPERATOR'S MAnuAL Copyright © SEptEMBEr, 2008 By grizzly induStrial, inC. WARninG: nO PORTiOn Of ThiS MAnuAL MAy bE REPRODucED in Any ShAPE OR fORM WiThOuT ThE WRiTTEn APPROvAL Of GRizzLy inDuSTRiAL, inc. #Cr11142 printEd in uSa.
  • Page 3: Table Of Contents

    SEcTiOn 4: OPERATiOnS ... 16 operation Safety ... 16 general operation ... 16 Control panels ... 17 Changing rolling-Filter timing ... 18 g0649 Welding downdraft table Table of contents SEcTiOn 5: AccESSORiES ... 20 SEcTiOn 6: MAinTEnAncE ... 22 Schedule ... 22 Cleaning ...
  • Page 4: Introduction

    We are proud to offer the Model g0649 Welding downdraft table. this machine is part of a grow- ing grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s com-...
  • Page 5: Machine Data

    Cycle ... 50/60hz Speeds ...1 Filter Vibrating Motor power ... 25W Voltage ... 220V Cycle ... 60hz Speeds ...1 rpM ...3200 Model G0649 g0649 Welding downdraft table MACHINE DATA SHEET MODEL G0649 ⁄ " x 39 ⁄ " x 73" ⁄...
  • Page 6 Stainless steel mesh captures sparks and welding slag rolling paper filter with electronic advancement pleated filter with vibrating function pleated hEpa filter heavy duty chrome-plated apex vented work table Model G0649 ⁄ " x 2" Page 2 of 2 g0649 Welding downdraft table...
  • Page 7: Identification

    G. frequency Drive control Panel: reduces fan suction CFM when welding with flux gasses. h. vibrating filter Service Lamp: lamp lights when filter needs cleaning or replacement. g0649 Welding downdraft table identification hEPA filter Service Lamp: lamp lights when filter needs cleaning or replacement. Work workspace illumination.
  • Page 8: Section 1: Safety

    Safety instructions for Machinery g0649 Welding downdraft table...
  • Page 9 Welding downdraft table...
  • Page 10: Additional Safety Instructions For

    Welding downdraft table...
  • Page 11: Meeting Welding Fume Extraction Codes And Standards

    This machine is designed to help meet the new welding shop clean air requirements mandated by OShA beginning in 2006. The Model G0649 Welding Downdraft Table is designed to be a part of an overall fume control system. it is nOT designed to serve as a "single-solution”...
  • Page 12: Section 2: Circuit Requirements

    NOTICE This machine uses sensitive electronics that rely on stable current on all power supply legs. We do not recommend connecting this machine to a phase converter. ignoring this notice may void warranty. g0649 Welding downdraft table...
  • Page 13: Section 3: Setup

    Get lifting help or use power lifting equipment such as a forklift to move heavy items. g0649 Welding downdraft table items needed for Setup the following items are needed to complete the setup process, but are not included with your...
  • Page 14: Inventory

    -12- immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children and animals. figure 3. Welding downdraft table unit. figure 4. accessories. g0649 Welding downdraft table SuffOcATiOn hAzARD!
  • Page 15: Hardware Recognition Chart

    Recognition chart -13- g0649 Welding downdraft table...
  • Page 16: Site Considerations

    Make sure you have read the safety instruc- tions at the beginning of the manual and that the machine is setup properly. g0649 Welding downdraft table Emergency Stop Button...
  • Page 17 3 seconds each. When the vibrating filter is finished, push the on/oFF button and restart the machine. g0649 Welding downdraft table 10. on the control panel, push the on/oFF but- ton. —if the machine starts, turn the machine OFF and disconnect it from power.
  • Page 18: Section 4: Operations

    OMMEnD that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly industrial will not be held liable for accidents caused by lack of training. -16-...
  • Page 19: Control Panels

    OPERATinG: lamp lights indicating that the machine is running. G. SETTinG TiME (Left button): allows for changing the EXhAuSTinG TiME. g0649 Welding downdraft table h. SETTinG TiME (Right button): allows for changing the fiLTER ROLLinG TiME. cLEAninG fiLTER (MAnuAL MODE) button: When the machine is OFF, press this button to de-cake vibrating filter.
  • Page 20: Changing Rolling-Filter Timing

    Slide the nor/SEt switch (figure 9) to the SEt position. figure 9. nor/SEt control. press the time Setting buttons on the control panel to your new time settings. Slide the nor/SEt switch to the nor posi- tion. Close the control panel door. g0649 Welding downdraft table...
  • Page 21 -19- g0649 Welding downdraft table...
  • Page 22: Section 5: Accessories

    85% of the 1-micron particles. figure 12. replacement vibrating filters for g0647. P0649004—fourth Layer hEPA filter this hEpa filter, removes 99.97% of the 0.3-micron particles. figure 13. replacement hEpa filter for g0647. g0649 Welding downdraft table...
  • Page 23 99% efficiency for particulates free of oil. figure 15. Model t20505 welding respirator. g0649 Welding downdraft table h9748—Leather Jacket Medium (40–42) h9887—Leather Jacket Large (44–46) h9888—Leather Jacket X-Large (48–52) h9746—Leather Knee Pads h9745—Leather Shoe covers...
  • Page 24: Section 6: Maintenance

    • once a month, lubricate the drive chains. cleaning Cleaning the Model g0649 is relatively easy. put on an oSha approved respirator and vacuum excess dust, and wipe off the remaining dust with a damp cloth. do not use harsh detergents or sol- vent on the cabinet, and never spray compressed air close to filters or electrical components.
  • Page 25: Long-Term Storage

    • Cover the machine to protect it from dust and moisture. g0649 Welding downdraft table Slag-Screen cleaning Make sure that you clean the slag screen often and inspect for holes or damage. under correct use, this screen should last for years.
  • Page 26: Rolling-Filter

    (figure 25). figure 25. removing recovery axle. g0649 Welding downdraft table Spindle Cone...
  • Page 27 Welding downdraft table 12. remove the end of the filter paper from the conveyor, and then carefully pull the filter paper so approximately 15" of paper extends from the machine.
  • Page 28: Vibrating Filter (Manual Cleaning)

    (figure 32). using a 17mm socket wrench with a socket extension, remove all four spring retaining bolts from the cabinet (figure 33). g0649 Welding downdraft table Spring retaining Bolt Jam nut...
  • Page 29 (figure 35). place the unit on the floor. figure 35. Vibration filter and motor. g0649 Welding downdraft table 10. using warm soapy water, wash out the filter cabinet and dust drawer, and allow them to air-dry.
  • Page 30: Hepa Filter (Manual Cleaning)

    Welding downdraft table Flow arrow...
  • Page 31: Section 7: Service

    1. infrared sensor is at fault. buzzer engages but 2. infrared sensor is at fault. filter paper has not run out. g0649 Welding downdraft table Troubleshooting Possible Solution 1. reset or replace emergency stop switch. 2. have electrician correct power supply problem.
  • Page 32 3. reduce smoke and fumes. grind, scrape, strip or sandblast away workpiece coatings to a minimum of 4" away from location to be heated. g0649 Welding downdraft table...
  • Page 35: Warranty And Returns

    WARRAnTy AnD RETuRnS...

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