Sony SS-DV2D Service Manual

Micro hi-fi component system

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SERVICE MANUAL

Ver. 1.2 2005.08

• CMT-DV2D is composed of following models.

As service manuals are issued for each component

model, please refer to them.

COMPONENT MODEL NAME

COMPACT DISC DECK

RECEIVER

SPEAKER SYSTEM

9-879-542-03

2005H16-1

CMT-DV2D

HCD-DV2D

SS-DV2D

Part No.

Description

1-479-215-11 COMMANDER, STANDARD (RM-AMU002)

0 1-569-008-32 ADAPTOR 2P, CONVERSION (SP)

1-751-619-13 CORD, CONNECTION (1.5m)(VIDEO)(EXCEPT AEP,RU)

1-754-102-22 ANTENNA, LOOP (LW.MW)(AM)

0 1-770-019-51 ADAPTOR, CONVERSION PLUG (UK)

0 1-785-534-11 ADAPTOR 2P, CONVERSION (E3)

1-793-184-23 CONNECTOR (F TYPE ADAPTOR)(FM)

2-591-022-14 MANUAL, INSTRUCTION (ENGLISH)(EXCEPT RU,KR)

2-591-022-22 MANUAL, INSTRUCTION (FRENCH)(CND,E3)

2-591-022-32 MANUAL, INSTRUCTION (SPANISH, FRENCH)(AEP,SP,E2,E51)

2-591-022-41 MANUAL, INSTRUCTION (GERMAN, ITALIAN, DUTCH)(AEP)

2-591-022-51 MANUAL, INSTRUCTION (POLISH, SWEDISH)(AEP)

2-591-022-61 MANUAL, INSTRUCTION (RUSSIAN)(RU)

2-591-022-72 MANUAL, INSTRUCTION (TRADITIONAL CHINESE)(SP,TW)

2-591-022-81 MANUAL, INSTRUCTION (ARABIC)(E3)

2-591-022-91 MANUAL, INSTRUCTION (KOREAN)(KR)

2-634-076-11 MANUAL, INSTRUCTION (DANISH, FINNISH)(AEP)

2-634-076-21 MANUAL, INSTRUCTION (PORTUGUESE)(AEP)

4-210-254-02 CUSION (for SPEAKER)

The components identified by

mark 0 or dotted line with mark

0 are critical for safety.

Replace only with part number

specified.

Sony Corporation

Audio Group

Published by Sony Engineering Corporation

Published in Heiloo Holland

CMT-DV2D

ACCESSORIES

Les composants identifiés par

une marque 0 sont critiques

pour la sécurité.

Ne les remplacer que par une

pièce portant le numéro spécifié.

MICRO Hi-Fi COMPONENT SYSTEM

Canadian Model

Australian Model

Remark

(Including Battery Cover)

• Abbreviation

CND : Canadian model

: 120 V AC area in E model

: 240 V AC area in E model

E51 : Chilean and peruvian model

: Russian model

: Singapore model

: Korean model

TW : Taiwan model

07/11/2016

US Model

AEP Model

UK Model

E Model

Table of Contents

Summary of Contents for Sony SS-DV2D

Page 1 : Russian model : Singapore model : Korean model TW : Taiwan model MICRO Hi-Fi COMPONENT SYSTEM Sony Corporation 9-879-542-03 Audio Group 2005H16-1 Published by Sony Engineering Corporation © 2005.08 Published in Heiloo Holland...
Page 2 CMT-DV2D www.freeservicemanuals.info 07/11/2016 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2005.03 2005.05 Addition of 120V AC area in E model...
Page 3 Music power output (reference): negative, load impedance 100 + 100 watts (6 ohms at 75 ohms 1 kHz, 10% THD) DVD DECK RECEIVER Sony Corporation 9-879-536-04 Home Audio Division 2006B16-1 Published by Sony Techno Create Corporation © 2006.02 Published in Heiloo Holland...
Page 4 LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
Page 5: Table Of Contents
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 TABLE OF CONTENTS Laser component in this product is capable of emitting radiation exceeding the limit for Class 1. SERVICING NOTES ..........4 GENERAL ..............5 This appliance is classified as a CLASS 1 LASER product. DISASSEMBLY The CLASS 1 LASER 3-1.
Page 6: Servicing Notes
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 SECTION 1 SERVICING NOTES MODEL IDENTIFICATION NOTES ON HANDLING THE OPTICAL PICK-UP – Back Panel – BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc.
Page 7: General
HCD-DV2D www.freeservicemanuals.info 07/11/2016 SECTION 2 GENERAL This section is extracted from instruction manual. List of button locations and reference pages How to use this page Illustration number Use this page to find the location of buttons and other TUNER/BAND ws (25, 26, 29) parts of the system that are mentioned in the text.
Page 8 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Remote control ALPHABETICAL ORDER BUTTON DESCRIPTIONS ?/1 (power) 1 (10, 32, 44) A – J K – Z O RETURN 3 (15) ANGLE qa (20) KARAOKE PON qg (30) M/m/</, 8 (11, 13, 20, 38, AUDIO qa (19, 31) MUTING 9 (13, 27, 28) CLEAR ql (16, 17, 23) Number buttons* w;...
Page 9 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Setting the clock Use buttons on the remote for the operation. Press ?/1 to turn on the system. Press CLOCK/TIMER SET. Press . or > repeatedly to set the hour. Press ENTER. Press . or > repeatedly to set the minute.
Page 10: Disassembly
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 SECTION 3 DISASSEMBLY 3-1. DISASSEMBLY FLOW • This set can be disassembled in the order shown below. 3-13. LID TC 3-2. COVER TOP, DC FAN (Page 14) (Page 9) 3-3. AMP BOARD, AV BOARD, TUNER (FM/AM) (Page 9) 3-4.
Page 11: Cover Top, Dc Fan
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Note: Follow the disassembly procedure in the numerical order given. 3-2. COVER TOP, DC FAN 5 cover top 3 five s crews (+BTP 3 × 8) 9 four s crews (+BVTP 3 × 8) 7 s crew (+BVTP 3 ×...
Page 12: Mpeg Board
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.1 3-4. MPEG BOARD 7 wire (flat type) (5core) (J703) 5 wire (flat type) 1 three s crews (9core) (J701) (+BTP 3 × 8) 6 connector 4 wire (flat type) (9P) (J702) (24core) (J705) 8 MPEG board 3 wire (flat type) (6core) (J706) 2 connector...
Page 13: Panel (Dvd)
HCD-DV2D www.freeservicemanuals.info 07/11/2016 3-6. PANEL (DVD) 3 two claws 4 panel (DVD) screwdriver 3-7. DVD LOADER (KDA898ST) 1 two s crews 2 two s crews (+BVTP 3 × 10 ) (+BVTP 3 × 10 ) 3 DVD loader (KDA898ST) 5 two s crews (+BVTP 3 ×...
Page 14: Front Panel Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 3-8. FRONT PANEL SECTION 7 connector (8P) (CN201) 6 wire (flat type) (21core) (CN501) 3 screw (+KTP 3 × 8) 4 screw 9 claw (+KTP 3 × 8) 8 claw 5 earth wire q; front panel section 2 screw (+KTP 3 ×...
Page 15: Cassette Deck Mechanism (Cmal5Z220C)
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 3-10. CASSETTE DECK MECHANISM (CMAL5Z220C) 1 wire (flat type) (7core) 3 shield cover 2 four screws (+BVTP 3 × 10) 4 cassette deck mechanism (CMAL5Z220C) 3-11. KEY BOARD 6 KEY board 4 w ire (flat type) (7core) (CN602) 2 bracket 5 w ire (flat type)
Page 16: Traverse Mech (1Adomez0412)
HCD-DV2D www.freeservicemanuals.info 07/11/2016 3-12. TRAVERSE MECH (1ADOMEZ0412) 4 screw qg traverse mech 5 washer (1ADOMEZ0412) qd dumper (traverse mech) 7 screw 8 washer w ire (flat type) 24core 9 screw qs two dumpers q; washer (traverse mech) qa holder(traverse mech) 3 belt (pulley) 1 Turn round the gear in the direction of the arrow.
Page 17: Test Mode
HCD-DV2D www.freeservicemanuals.info 07/11/2016 SECTION 4 TEST MODE PANEL TEST MODE Note 1: Regarding the notification symbol “R” • This mode is used to check the software version, LCD, LED Because the number of the operating buttons of this product are and keyboard.
Page 18 HCD-DV2D www.freeservicemanuals.info 07/11/2016 1. STARTING TEST MODE DVD SECTION 1. Press the ?/1 button to turn the power on, and set the function to DVD. [GENERAL DESCRIPTION] 2. While pressing the x and Z button at the same time, rotate The Test Mode allows you to make diagnosis and adjustment easily the [VOLUME+] knob clockwise to enter the test mode.
Page 19 HCD-DV2D www.freeservicemanuals.info 07/11/2016 2-2. SERVO Test MENU 2-1-1. Check DSP 1. Select the menu “Check DSP” and press the ENTER “R” 1. Select the menu “SERVO Test Menu” and press the button, then execute this mode. ENTER “R” button, then execute this mode. 2.
Page 20 HCD-DV2D www.freeservicemanuals.info 07/11/2016 2-3-2. VFD Test MENU 1. Select the menu “VDF Test Menu” and press the ENTER “R” button, then execute this mode. 2. When the check is completed with success, “OK” appears. When the check finds any failure, “fail” appears.. VFD Test Status ...
Page 21: Mechanical Adjustments
HCD-DV2D www.freeservicemanuals.info 07/11/2016 SECTION 5 SECTION 6 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS Precaution DECK SECTION 0 dB=0.775V 1. Clean the following parts with a denatured alcohol-moistened swab: 1. Demagnetize the record/playback head with a head record/playback heads pinch rollers demagnetizer. erase head rubber belts 2.
Page 22 HCD-DV2D www.freeservicemanuals.info 07/11/2016 3. Mode: Playback DVD SECTION test tape P-4-A100 MAIN board [RF Level Check] (10kHz, –10dB) JK102 Check the RF level when optical pick-up block (TRAVERSE speaker terminal oscilloscope MECH) is replaced. Connection: oscilloscope MPEG board TP (RF) TP (VC) –...
Page 23: Diagrams
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 SECTION 7 DIAGRAMS • Circuit Boards Location THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For Schematic Diagrams. For Printed Wiring Boards. Note: Note: •...
Page 24: Block Diagrams - Mpeg-1 Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 7-1. BLOCK DIAGRAMS — MPEG-1 SECTION — OPTICAL PICK-UP RFOP 55 EFNINP XIN 134 Y701 55 RFN U708 RFON 54 EFNINN 16.9344MHz XOUT 135 S-RAM CAO 62 LDON2 22 LDON2 145-148 31-34, MD8-15 IO8-15 LDON1 21 LDON1 150-153 36-39 MD0-7...
Page 25: Mpeg-2 Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 — MPEG-2 SECTION — AEP,UK,RU JK803 MPEG1 DATA& ADDRESS BUS SECTION –LINE–TV VOUT VOUT UD708 BLAK UD707 FLASH MEMORY EEPROM 11 28 3-1,48, 4-8, 29,31,33,35, 30,32,34,36, 18-25 38,40,42,44 17,16,9 39,41,43,45 Q856 Q851,855 BLANKOUT MRST VOUT CONTROL SWITCH 115,118,120, 105,107,109, 147-150,152...
Page 26: Audio Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 — AUDIO SECTION — IC102 MIXER AMP IC101 IC103 SOUND PROCESSOR POWER AMP JK103 R-CH JK201 VARL LOUT PHONES OUT+ TV IN Q102 Q104,301 LINT2 STBY R-CH MUTE OVER LOAD LINT3 DETECT MPEG2 LINT1 SECTION IC501(1/2) R-CH BASSOL SYSTEM CONTROLLER Q199...
Page 27: Panel/Power Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.1 — PANEL/POWER SECTION — PT901 POWER TRANSFORMER(MAIN) D306 Q315 -33V(VPP) -33V D309 D301 Q306 IC501 (2/2) SWITCH SYSTEM CONTROLLER Q305,Q320 D324 POWER AMP B+ POWER IC651 VFD651 CONTROL FL DRIVER AUDIO SECTION POWER AMP B- 14-29, SEG1-SEG24 31-38...
Page 28: Printed Wiring Board - Main Section-1
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-2. PRINTED WIRING BOARD — MAIN SECTION-1 — • See page 21 for Circuit Boards Location. :Uses unleaded solder. MAIN BOARD TUNER KEY BOARD MPEG BOARD MPEG BOARD PACK DOWN LOAD PORT J702 CN601 J701 (Page 29) (Page 32) (Page 29)
Page 29: Printed Wiring Board - Main Section-2
HCD-DV2D www.freeservicemanuals.info 07/11/2016 • See page 21 for Circuit Boards Location. 7-3. PRINTED WIRING BOARD — MAIN SECTION-2 — :Uses unleaded solder. MAIN BOARD • Semiconductor Location Ref. No. Location D106 D107 D309 D313 IC501 IC502 IC101 IC102 IC501 IC502 IC503 Q196 IC503...
Page 30: Schematic Diagram - Main Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.3 • See page 41, 42 for IC Block Diagrams. • See page 40 for Waveforms. • See page 45 for IC Pin Function Description. 7-4. SCHEMATIC DIAGRAM — MAIN SECTION — TO TUNER PACK TV IN AEP, UK, RU Model +9V REG MAIN BOARD...
Page 31: Printed Wiring Board - Mpeg Section-1
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 • See page 21 for Circuit Boards Location. 7-5. PRINTED WIRING BOARD — MPEG SECTION-1 — :Uses unleaded solder. MPEG BOARD (SIDE A) MONITOR DEBUGGER DEBUG TERMINAL • Semiconductor Location Ref. No. Location D701 D702 D703 UD701 D704...
Page 32: Printed Wiring Board - Mpeg Section-2
HCD-DV2D www.freeservicemanuals.info 07/11/2016 • See page 21 for Circuit Boards Location. 7-6. PRINTED WIRING BOARD — MPEG SECTION-2 — :Uses unleaded solder. MPEG BOARD (SIDE B) • Semiconductor Location Ref. No. Location QD706 QD707 QD710 HCD-DV2D Published in Heiloo Holland...
Page 33: Schematic Diagram - Mpeg Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-7. SCHEMATIC DIAGRAM — MPEG SECTION — • See page 42, 43 and 44 for IC Block Diagrams. • See page 40 for Waveforms. • See page 47, 51 for IC Pin Function Description. (Page 28) AEP,UK,RU (Page 28) BF33...
Page 34: Printed Wiring Board - Key Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-8. PRINTED WIRING BOARD — KEY SECTION — • See page 21 for Circuit Boards Location. :Uses unleaded solder. HP BOARD HP BOARD PHONES • Semiconductor Location Ref. No. Location D651 D652 D654 IC651 H-10 IR651 Q651 BOARD...
Page 35: Schematic Diagram - Key Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-9. SCHEMATIC DIAGRAM — KEY SECTION — • See page 40 for IC Block Diagram. KEY BOARD (FLUORESCENT INDICATOR TUBE) IR651 REMOTE CONTROL RECEIVER Q651, Q652 SOL DRIVER -29.2 -26.5 -29.2 -29.0 -29.2 -29.0 -29.2 -31.5 Q653, Q654 -29.2...
Page 36: Printed Wiring Board - Av Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-10. PRINTED WIRING BOARD — AV SECTION — • See page 21 for Circuit Boards Location. :Uses unleaded solder. (EXCEPT AEP, UK, RU MODEL) (EXCEPT AEP, UK, RU MODEL) AV BOARD AV BOARD DIGITAL OUT OPTICAL MPEG BOARD...
Page 37: Schematic Diagram - Av Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-11. SCHEMATIC DIAGRAM — AV SECTION — AV BOARD (EXCEPT AEP, UK, RU) AV BOARD (AEP, UK, RU MODEL) CN851B 11P CN851A 5P JK801B DGND JK801A3P JK801A JK801B DIGITAL OUT L851A 10uH L851B 10uH DIGITAL OUT DIGITAL OUT OPTICAL OPTICAL...
Page 38: Printed Wiring Board - Amp
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-12. PRINTED WIRING BOARD — AMP, POWER (EXCEPT AEP, UK, RU, KR, AUS MODELS) SECTION — • See page 21 for Circuit Boards Location. :Uses unleaded solder. AMP BOARD AMP BOARD MAIN BOARD BOARD • Semiconductor CN105 CW101 Location...
Page 39: Schematic Diagram - Amp Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 • See page 44 for IC Block Diagram. 7-13. SCHEMATIC DIAGRAM — AMP SECTION — AMP BOARD IC103 POWER AMP IC B/D HP BOARD CW101 (Page 33) MAIN BOARD CN107 MAIN (Page 28) BOARD CN105 (Page 28) Q103, Q104 OVER LOAD DETECT...
Page 40: Schematic Diagram - Power Section (E2, E3, E51, Sp, Tw Model)
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-14. SCHEMATIC DIAGRAM — POWER SECTION (E2, E3, E51, SP, TW MODEL) — POWER BOARD (E2, E3, E51, SP, TW MODELS) E2, E3, E51, SP POWER TRANS FORMER (MAIN) VOLTAGE SELECTOR JW906 JW909 JW908 MAIN F901 T1AL/250V BOARD...
Page 41: (Us, Cnd Model)
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 7-15. SCHEMATIC DIAGRAM — POWER SECTION (US, CND MODEL) — POWER BOARD (US,CND MODELS) POWER TRANS FORMER (MAIN) JW904 MAIN BOARD JW905 CN301 F901 1.6A / 250V (Page 28) JW906 Not replaceable : Built in transformer FW901 AC IN JW907...
Page 42 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 • Waveforms • IC Block Diagrams – MAIN Board – – MPEG Board – – KEY Board – IC651 uPD16315GB-3BS IC501 ej (XT2) U707 <zcv (XIN) UD705 <zm/ (CVBS/C) 5.3 Vp-p 3.9 Vp-p 950 mVp-p 30.5 µs 58.9 ns Grid driver...
Page 43 HCD-DV2D www.freeservicemanuals.info 07/11/2016 – MAIN Board – IC101 TDA7464 DIG_GND BASS_L1 R_OUT BASS_L0 L_OUT BASSO_R VAR_R RECOUT_R RECOUT_L L_IN4 BASS MIDDLE BASSO_L VAR_L TREBLE L_IN3 L_IN2 SURR L_IN1 VREFOUT MIXING R_IN1 NETW2 MOVIE/ 400Hz RPS4 NETW1 400Hz RPS3 4KHz RPS2 MOVIE/ MUSIC 90Hz...
Page 44 HCD-DV2D www.freeservicemanuals.info 07/11/2016 IC201 TA8142AP Vref1 lref Vref2 – MPEG Board – U706 LA6560-TE-L-E Thermal Shutdown Signal System GND S-GND (LOAD output voltage setting) VCONT BTL-AMP Output VCC2 MUTE MUTE ON/OFF VLO- VIN4 VLO+ VIN4- V04+ VIN4+ VO4- VREF-IN VO3+ VIN1(VREF)-SW VIN1/VREF-SW VO3-...
Page 45 HCD-DV2D www.freeservicemanuals.info 07/11/2016 U709 LA9703W SREFI PDRF ISET XHTR 37DB 272P DCCUT 4.3K 30KHz LPF1 SREF LPF2 XHTR 150K 200KHz 30KHz FEEL WO/PP FIN1 SREF PREF SREF XHTR FEEL DPD/TE FIN2 SREF 200KHz PIN1 SREF RREC PIN2 SREF TIN1 TEEL PREF TIN2 FEEL...
Page 46 HCD-DV2D www.freeservicemanuals.info 07/11/2016 U704 PCM1748E/2K 15 14 ZERO DETECT SYSTEM FUNCTION CLOCK OUTPUT AMP AND CONTROL MANAGER CONVERTER LOW-PASS FILTER INTERFACE 8 TIME OVER SAMPLING ENHANCED DIGITAL FILTER MULTI-LEVEL WITH SYSTEM DELTA-SIGMA FUNCTION CLOCK MODULATOR CONTROLLER SERIAL OUTPUT AMP AND INPUT CONVERTER LOW-PASS FILTER...
Page 47 HCD-DV2D www.freeservicemanuals.info 07/11/2016 • IC Pin Function Description MAIN BOARD IC501 µPD78007 (SYSTEM CONTROLLER) Pin No. Pin Name Description RMUT Tuner muting signal output PMUT Tape PLAY muting signal output RPHD REC/PLAY control signal output BIAS BIAS ON/OFF control signal output TSOL Tape solenoid control signal output TMOT...
Page 48 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Pin No. Pin Name Description DSDA DAC encoder data signal output DSSTB DAC encoder chip enable signal output DSCK DAC encoder clock signal output — Not used E-STB Chip enable output to the microphone echo SDAT/ROM DA Data output to the soundprocessor SCK/ROM CK Clock output to the soundprocessor...
Page 49 HCD-DV2D www.freeservicemanuals.info 07/11/2016 MPEG BOARD UD705 ZR36748 (VIDEO DAC ENCODER) Pin No. Pin Name Description VDDP — Power supply terminal (+3.3V) DUPRD — Not used BOOTSEL2 — Not used GPCI014 LSI RST signal input from the AV decoder GPCI013 — Not used GPCI012 —...
Page 50 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Pin No. Pin Name Description GNDP — Ground terminal 57 to 60 RAMADD4 to 7 Address bus to the D-RAM VDDP — Power supply terminal (+3.3V) 62 to 64 RAMADD8 to 11 Address bus to the D-RAM GNDP —...
Page 51 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Pin No. Pin Name Description MEMDA14 Flash memory data bus MEMDA3 Flash memory data bus MEMDA15 Flash memory data bus MEMDA4 Flash memory data bus GNDP — Ground terminal MEMDA8 Flash memory data bus VDDP — Power supply terminal (+3.3V) MEMDA5 Flash memory data bus MEMDA9...
Page 52 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Pin No. Pin Name Description Y/R/V Video signal output C/B/V Video signal output DACGNDB — Ground terminal RSET Not used in this set. Fixed at (“L”). DACGNDDP — Ground terminal GPCIO18 SPDIF (DVD/CD) change signal output GNDP2 —...
Page 53 HCD-DV2D www.freeservicemanuals.info 07/11/2016 MPEG BOARD U707 LC78663N (AV DECODER) Pin No. Pin Name Description Motor Drive AMP signal output Motor Drive KFG signal input ADJV signal input PREC Reference signal input from the RF AMP RF PH RF peak signal input from the RF AMP RF BH Bottom signal input from the RF AMP Tracking error signal input from the RF AMP...
Page 54 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Pin No. Pin Name Description MRAS1B S-RAM low address strobe signal output 62 to 65 MA0 to 3 S-RAM address bus DVDD3 — Power supply terminal (+3.3V) DVSS — Ground terminal 68 to 72 MA7 to 8 S-RAM address bus —...
Page 55 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Pin No. Pin Name Description VRPFR Not used in this set. Fixed at “H”. VCOCTL VPD signal input DVDD0 — Power supply terminal (+3.3V) DVSS — Ground terminal DVDD2 — Power supply terminal (+3.3V) System clock input (16.9344MHz) XOUT System clock output (16.9344MHz) DVSS...
Page 56: Exploded Views
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 SECTION 8 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Abbreviation The components identified by mark 0 or may have some difference from the original : Australian model. dotted line with mark 0 are critical for safety. one.
Page 57: Front Panel Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 8-2. FRONT PANEL SECTION supplied supplied supplied supplied H/P boad inclueding Ref. No. 60 supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 9-885-077-21 PANEL CASS 9-885-077-30 RING VOLUME 4-247-757-01 SPR-T, CASS 9-885-077-29 RING FUNCTION 9-885-077-20 HOLDER CASS 9-885-077-28 KEY REC...
Page 58: Chassis Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 8-3. CHASSIS SECTION supplied supplied F901 PT901 supplied supplied supplied supplied supplied supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 9-885-079-67 POWER BOARD,COMPLETE (SP,E2,E3,E51,TW) 9-885-079-76 MAIN BOARD, COMPLETE (AEP,UK) 9-885-079-68 POWER BOARD,COMPLETE 9-885-079-78 MAIN BOARD, COMPLETE (E2,E51) (AEP,UK,RU,AUS,KR)
Page 59: Dvd Mechanism Deck Section
HCD-DV2D www.freeservicemanuals.info 07/11/2016 8-4. DVD MECHANISM DECK SECTION supplied supplied supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 9-885-065-33 BELT (PULLEY) 9-885-059-40 WIRE (FLAT TYPE)(6 CORE) 9-885-065-34 DUMPER (TRAVERSE MECH) 0 153 9-885-065-32 TRAVERSE MECH (1ADOMEZ0412) 9-885-059-26 LOADER (KDA898ST), DVD 9-885-059-39 WIRE (FLAT TYPE)(24 CORE) Published in Heiloo Holland...
Page 60: Electrical Parts List
HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 SECTION 9 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • RESISTORS When indicating parts by reference number, parts list may be different from the parts All resistors are in ohms. please include the board name. specified in the diagrams or the components METAL: Metal-film resistor.
Page 61 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver 1.2 Ref. No. Part No. Description Remark R316 1-259-033-91 RES, CARBON (SMALL) 1 9-885-077-08 KEY BOARD, COMPLETE R317 1-259-033-91 RES, CARBON (SMALL) 1 (including HP BOARD) R318 1-259-033-91 RES, CARBON (SMALL) 1 ********************** R319 1-247-831-91 RES, CARBON (SMALL) 1 <...
Page 62 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R652 1-216-805-91 RES, 47 (1608) R653 1-216-827-91 RES, 3.3K (1608) < FLUORESCENT INDICATOR TUBE > R654 1-247-847-91 RES, CARBON (SMALL) 4.7K R655 1-247-839-91 RES, CARBON (SMALL) 820 VFD651 1-519-761-21 INDICATOR TUBE, FLUORESCENT R656...
Page 63 HCD-DV2D www.freeservicemanuals.info 07/11/2016 MAIN Ref. No. Part No. Description Remark C144 1-131-992-91 CAP, CERAMIC 100000PF F 1608 C217 1-115-566-91 CAP, CERAMIC 4.7MF B C145 1-164-730-91 CAP,CERAMIC 1200PF B 1608 C218 1-164-172-91 CAP,CERAMIC 5600PF B 1608 C219 1-115-566-91 CAP, CERAMIC 4.7MF B C146 1-164-315-91 CAP, CERAMIC 470PF CH (1608) C220...
Page 64 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.3 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C339 1-126-961-91 CAP, ELECT 2.2MF < DIODE > C340 1-162-974-91 CAP, CERAMIC 10000PF F 1608 D105 8-719-991-33 DIODE 1SS133T-77 C340 1-164-156-91 CAP, CHIP CERAMIC 0.1MF F 1608 D106 9-885-059-55 DIODE LL4148 C341...
Page 65 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.1 MAIN Ref. No. Part No. Description Remark < SHORT > R103 1-216-841-91 RES, CHIP 47K (1608) R104 1-216-846-91 RES, CHIP 120K (1608) JR103 1-216-296-91 CONDUCTOR, CHIP (3216) R105 1-216-829-91 RES, CHIP 4.7K (1608) JR20 1-216-864-91 CONDUCTOR, CHIP (1608) JR202 1-216-864-91 CONDUCTOR, CHIP (1608) R106...
Page 66 HCD-DV2D www.freeservicemanuals.info 07/11/2016 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R204 1-247-799-91 RES, CARBON (SMALL) 47 R325 1-216-838-91 RES, CHIP 27K (1608) R205 1-216-841-91 RES, CHIP 47K (1608) R326 1-216-838-91 RES, CHIP 27K (1608) R206 1-216-857-91 RES, CHIP 10K (1608) R207...
Page 67 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 MAIN MPEG Ref. No. Part No. Description Remark R531 1-247-855-91 RES, CARBON (SMALL) 10K < VIBRATOR > R533 1-216-833-91 RES, CHIP 10K (1608) R534 1-216-809-91 RES, CHIP 100 (1608) X501 9-885-059-48 VIBRATOR, CRYSTAL (32.768KHz) R535 1-216-833-91 RES, CHIP 10K (1608) X502 9-885-059-52 OSCILLATOR, CERAMIC (8.38MHz)
Page 68 HCD-DV2D www.freeservicemanuals.info 07/11/2016 MPEG Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C768 1-162-915-91 CAP, CERAMIC 10PF CH 1608 CD37 1-164-156-91 CAP, CHIP CERAMIC 0.1MF F 1608 C769 1-162-915-91 CAP, CERAMIC 10PF CH 1608 CD701 1-164-156-91 CAP, CHIP CERAMIC 0.1MF F 1608 CD702 1-126-933-71 CAP, ELECT 100MF C770...
Page 69 HCD-DV2D www.freeservicemanuals.info 07/11/2016 MPEG Ref. No. Part No. Description Remark CD761 1-164-156-91 CAP, CHIP CERAMIC 0.1MF F 1608 DD709 9-885-059-55 DIODE ,LL4148,SM CD762 1-164-156-91 CAP, CHIP CERAMIC 0.1MF F 1608 DD710 9-885-059-55 DIODE ,LL4148,SM CD763 1-164-156-91 CAP, CHIP CERAMIC 0.1MF F 1608 DD711 9-885-059-55 DIODE LL4148 (AEP,UK,RU) CD764...
Page 70 HCD-DV2D www.freeservicemanuals.info 07/11/2016 MPEG Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark LD702 1-410-996-11 CHIP INDUCTOR 1.8UH (AEP,UK,RU) R758 1-216-837-91 RES, 22K (1608) LD703 1-410-996-11 CHIP INDUCTOR 1.8UH (AEP,UK,RU) R759 1-216-837-91 RES, 22K (1608) LD704 1-410-334-11 CHIP INDUCTOR 1.8UH R760 1-216-845-91 RES, 100K (1608) LD705...
Page 71 HCD-DV2D www.freeservicemanuals.info 07/11/2016 MPEG Ref. No. Part No. Description Remark R844 1-216-821-91 RES, 1K (1608) RD748 1-216-829-91 RES, 4.7K (1608) RD749 1-216-829-91 RES, 4.7K (1608) R845 1-216-800-91 RES, 18 (1608) RD750 1-216-829-91 RES, 4.7K (1608) R846 1-216-800-91 RES, 18 (1608) R847 1-216-821-91 RES, 1K (1608) RD751...
Page 72 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 9-885-079-67 POWER BOARD, COMPLETE (SP,E2,E3,E51,TW) MISCELLANEOUS 9-885-079-96 POWER BOARD, COMPLETE (US,CND) ************** ******************* 9-885-080-48 WIRE (FLAT TYPE) (5 CORE) < CAPACITOR > (EXCEPT AEP,UK,RU) 9-885-083-69 FAN, DC C901...
Page 73 HCD-DV2D www.freeservicemanuals.info 07/11/2016 US Model Canadian Model SERVICE MANUAL AEP Model UK Model E Model Ver. 1.2 2005.08 Australian Model SUPPLEMENT-1 Subject: Addition of POWER board for AEP, UK, Russian, Korean, Australian moodels 9-879-536-81 Published in Heiloo Holland...
Page 74 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 NOTE On HCD-DV2D,these are three kinds POWER boards for E2, E3, E51, Singapore, Taiwan models, for US, Canadian models and for AEP, UK, Russian, Korean, Australian models. This SUPPLEMENT-1 describes the POWER board for AEP, UK, Russian, Korean, Australian models.
Page 75 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 PRINTED WIRING BOARD — POWER SECTION (AEP, UK, RU, KR, AUS MODELS) — :Uses unleaded solder. POWER BOARD (AEP,UK,RU,KR,AUS MODELS) AC IN POWER TRANSFORMER(SUB) PT901 POWER TRANSFORMER(MAIN) Not replaceable : Built in transformer MAIN BOARD CN301 (Page 26) •...
Page 76 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver. 1.2 SCHEMATIC DIAGRAM — POWER SECTION (AEP, UK, RU, KR, AUS MODELS) — POWER BOARD (AEP,UK,RU,KR,AUS MODELS) POWER TRANS FORMER (MAIN) JW904 MAIN JW905 BOARD CN301 F901 T1AL / 250V (Page 28) JW906 Not replaceable : Built in transformer FW901 AC IN JW907...
Page 77 HCD-DV2D www.freeservicemanuals.info 07/11/2016 Ver 1.2 POWER ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • RESISTORS When indicating parts by reference number, parts list may be different from the parts All resistors are in ohms. please include the board name. specified in the diagrams or the components METAL: Metal-film resistor.
Page 78 HCD-DV2D www.freeservicemanuals.info 07/11/2016 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2005.03 2005.05 Addition of E2 model...

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