Sony KDL-32W600A Repair Manual
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Sony KDL-32W600A Repair Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
REPAIR MANUAL
KDL-32W650A
Version
Date
1.0
04/08/2013
Subject
Original Manual Release Date.
RB1G
MODEL
COMMANDER
KDL-32W600A
RM-YD089
KDL-32W650A
RM-YD089
KDL-42W650A
RM-YD089
KDL-42W651A
RM-YD089
Self Diagnosis
Supported model
Chassis
Segment: LW
DESTINATION
LA/MX
US/CND/LA/MX
LA/MX
LA/MX
LCD Digital Color TV
9-883-512-01

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Summary of Contents for Sony KDL-32W600A

  • Page 1 Self Diagnosis Supported model HISTORY INFORMATION FOR THE FOLLOWING MANUAL: REPAIR MANUAL RB1G Chassis Segment: LW MODEL COMMANDER DESTINATION KDL-32W600A RM-YD089 LA/MX KDL-32W650A RM-YD089 US/CND/LA/MX KDL-42W650A RM-YD089 LA/MX KDL-42W651A RM-YD089 LA/MX KDL-32W650A Version Date Subject 04/08/2013 Original Manual Release Date.

  • Page 2: Table Of Contents

    Section 3 - Repair Information ................8 Repairing the TV ....................8 Removing the Table-Top Stand ................8 Removing the Chassis Box..................8 Replacing the Main Board ................9 Removing the Speakers ................12 Replacing the Switch Unit ................12 Removing the Smart Core Block ..............12 KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 3: Cautions And Warnings

    Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages NOTE: Do not modify the original design without obtaining written permission de circuit dont l’importance est critique pour la securite du fonctionnement...
  • Page 4 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. A commercial leakage tester. Follow the manufacturers’ instructions provided with the tester. A battery-operated AC milliammeter. Figure B. Checking for earth ground. KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 5: Section 1 - Specifications And Layouts

    50/60 Hz 1,4 A Output: 19,5 VAC / 4,35 A Speaker output 8 W + 8 W (KDL-42W651A, KDL-42W650A) Output: 19,5 VAC / 6,2 A 5 W + 5 W (KDL-32W650A, KDL-32W600A) Power in use 84 W 67 W consumption...

  • Page 6: Board Layout

    SECTION 1 - SPECIFICATIONS AND LAYOUTS BOARD LAYOUT ALL MODELS SMART CORE BLOCK WLAN MODULE LD BOARD HIR BOARD HSC BOARD SMART CORE BLOCK MAIN BOARD (BKX) SWITCH UNIT KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 7: Wire Dressing

    SECTION 1 - SPECIFICATIONS AND LAYOUTS WIRE DRESSING ALL MODELS SMART CORE BLOCK KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 8: Section 2 - Troubleshooting

    Total operation time by hour (MAX:65535) Total operation time by hour (MAX:65535) *Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM) NOTE: date and time must be set for this to work SAMPLE SELF CHECK DIAGNOSIS PAGE KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 9: Triage Chart

    * Immediate Shutdown After Power ON & 7X REFERENCE LIBRARY DATABASE FOR CORRECT REPLACEMENT PARTS BASED ON SERIAL NUMBER. To access the most recent version of the Triage documents for the models listed in this manual, login into the Sony Authorized Servicer Portal at http://www.sony.com/asp. KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 10: Flowcharts And Diagrams

    IC 9001 VIDEO 2 CVBS/COMP HP/LINE OUT IC 9000 DECODER VIDEO HDMI PROCESS HDMI 1 SWITCH HDMI 2 LVDS ETHERNET TCON LCD PANEL IR RX SWITCH UNIT OPTICAL WIFI SMART CORE SENSE USB PORT AC IN AC ADAPTOR 19.5 V KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 11: Power And Control Block Diagram

    SECTION 2 - TROUBLESHOOTING POWER AND CONTROL BLOCK DIAGRAM MAIN BOARD LCD PANEL, TCON & LED BACKLIGHTS AC IN (N) AC IN (L) CN8202 CN9101 19.5V VCC_IN 19.5V VCC_IN PWM_DIMMER VLED FB_REF LD_STBY LD_STDBY LED_MODE_SW LED_MODE_SW LD_ERR LD_ERR DC_DIMMER IP_REF KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 12: Section 3 - Repair Information

    1. Remove 2 screws from Chassis Box and pull down as shown to detach. 3. Press down the 2 locking clips and pull LVDS cable to release. 4. Locate and remove screws. CAUTION: Do not use the Table-Top Stand to hold or carry the TV. KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 13: Replacing The Main Board

    7. Remove Harness and screws from the Main Board Bracket. 13. Update the Software. After ALL repairs UPDATE the SOFTWARE to the latest version. Instructions are included with the Software package on the Sony website. a. Insert the USB device with the latest Software into the TV.
  • Page 14 WRITE to decrease the data value (Use the table below for reference). 23. Locate the Serial Number for the TV on the side of the Rear Cover. Model Name Destination Data Value KDL-32W600A LA/MX ATSC_LTN_BASE MODEL NO KDL-32W650A US/CND ATSC_UC_BASE...
  • Page 15 104 STBY_WDT --------------------- --------------------- --------------------- 00 00345 000333 06789 c. To clear the error history and error count press d. Press to exit Self Check Mode. POWER 31. Cycle AC Power (Unplug and plug AC Cord from the outlet). KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 16: Removing The Speakers

    1. Remove screws and press as shown to remove the Switch Unit. 4. Disconnect connectors and release cable from LID, SC hook. 2. Install the new Switch Unit, screws and connectors. 5. Unclamp 2 side clips from the Lid, SC and lift as shown to detach. LID, SC KDL-32W600A/32W650A/42W650A/42W651A...
  • Page 17 6. Carefully, using a flat edge object (ex. steel ruler), release the clip located on the right side corner, and pull as shown to detach the Panel Ornament. 7. Detach the HIR Board and WLAN Module. WLAN MODULE HIR BOARD 8. Release hooks from HSC-WIFI Power Board to detach. HSC-WIFI BOARD KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 18: Section 4 - Exploded View/Part Number Information

    (See Appendix A) Replace only with part number specified. REF. NO. PART NO. DESCRIPTION 4-462-165-01 STAND, NECK 4-460-939-21 STAND, PIPE M (KDL-32W600A ONLY) 4-460-939-01 STAND, PIPE M (KDL-32W650A ONLY) 4-460-953-01 STAND, PIPE ML (KDL-42W650A ONLY) 4-460-954-11 STAND, PIPE ML...
  • Page 19 4-458-886-01 LABEL, SIDE TERMINAL (R) 4-458-882-02 LABEL, REAR TERMINAL 4-458-888-01 LABEL, UNDER TERMINAL 4-458-885-01 LABEL, SIDE TERMINAL (L) 1-492-107-11 SWITCH UNIT (KDL-32W600A/32W650A ONLY) 1-492-117-11 SWITCH UNIT (KDL-42W650A/42W651A ONLY) Main Board Bracket 1-858-875-21 SPEAKER BOX (LEFT) (KDL-32W600A/32W650A ONLY) 1-858-861-21 SPEAKER BOX (LEFT)

  • Page 20: Smart Core Block

    (See Appendix A) Replace only with part number specified. REF. NO. PART NO. DESCRIPTION 1-492-076-11 WLAN MODULE A-1906-604-A HSC-WIFI BOARD, MOUNTED 4-454-489-02 CASE, SC A A-1924-408-A HIR BOARD, MOUNTED 4-451-771-02 PANEL ORNAMENT, SC A 4-446-121-01 LID, SC KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 21: Connectors

    Replace only with part number specified. ALL MODELS REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION 1-910-803-49 HARNESS ASSEMBLY (KDL-32W600A/32W650A ONLY) 1-910-803-51 CONNECTOR ASSEMBLY 10P 1-910-803-53 HARNESS ASSEMBLY (KDL-42W650A/42W651A ONLY) 1-910-803-48 CONNECTOR ASSEMBLY 20P 1-846-625-11 (LVDS) FFC WITH CONNECTOR 51P...

  • Page 22: Smart Core Block

    Specific instructions must be adhered to whenever these components are mark are critical for safety. repaired and/or replaced. (See Appendix A) Replace only with part number specified. SMART CORE BLOCK REF. NO. PART NO. DESCRIPTION 1-910-803-21 CONNECTOR ASSEMBLY 5P KDL-32W600A/32W650A/42W650A/42W651A...

  • Page 23: Screws

    Specific instructions must be adhered to whenever these components are mark are critical for safety. repaired and/or replaced. (See Appendix A) Replace only with part number specified. DESCRIPTION KDL-32W600A/32W650A KDL-42W650A/42W651A 4-159-298-01 SCREW, +PSW M4X10 Chassis Box (4) Chassis Box (4)

  • Page 24: Section 5 - Accesories/Part Number Information

    4-414-470-01 SUPPORT BELT KIT (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV. REMOTE COMMANDER CAUTION: These screws cannot be used to secure the TV PART NO.

  • Page 25: Appendix A: Encryption Key Components

    APPENDIX A: ENCRYPTION KEY COMPONENTS Encryption key components developed by Sony Corporation contain confidential information and shall be handled under the non-disclosure obligations provided in the applicable agreement with Sony Corporation (and/or its subsidiary). As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and/or replaced pursuant to the following: In the service manual the Circuit Board(s) containing encryption key components shall be identified with a red outline and a .

This manual is also suitable for:

Kdl-32w650aKdl-42w650aKdl-42w651a

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