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Yunca Gas XANDER INSERT Installation Instructions Manual

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BUILT-IN "ZC" INSTALLATIONS
 Tested as per Appendix E (Thermal Testing of Fireplace Insert Installations) of
AS/NZS 2918: 2001 and confirmed compliant with AS/NZS 2018: 2001.
 These instructions cover installations of the Yunca Xander Insert, where the
optional "Zero Clearance Kit" is being used - enabling installation into a
suitably constructed enclosure as per AS/NZS 2918: 2001.
For Masonry, please refer to the separate instruction book.
Install-Xander_Insert_BUILT-IN_ZC - 2021-11-25.docx
A division of Terry Young Ltd, New Zealand
INSTALLATION INSTRUCTIONS for
XANDER INSERT
WOOD BURNER
• Clean Air Sub 1.0
25 NOVEMBER 2021
• Non Clean Air (Rural)
www.yunca.co.nz
Page 1 of 18

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Summary of Contents for Yunca Gas XANDER INSERT

  • Page 1  Tested as per Appendix E (Thermal Testing of Fireplace Insert Installations) of AS/NZS 2918: 2001 and confirmed compliant with AS/NZS 2018: 2001.  These instructions cover installations of the Yunca Xander Insert, where the optional “Zero Clearance Kit” is being used - enabling installation into a suitably constructed enclosure as per AS/NZS 2918: 2001.

  • Page 2: Safety Information

    SAFETY INFORMATION General:  This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. ...

  • Page 3: Floor Protector

    Yunca recommends that competent trades persons carry out all installations (e.g. a NZHHA Registered Installer), to obtain maximum performance and safe, efficient heating. A consent is required and we suggest you check with local building inspectors as by-laws do vary from area to area. Also notify your Insurance Company that a solid fuel heater has been installed.

  • Page 4: Cavity Dimensions

    Xander Wood Burner Dimensions (Fig. 1)  Dimensions given include the Built-in “Zero Clearance” cabinet and also the bottom infill fascia panel, which is required for ZC installations.  Vented fascia top panel must be used for Built-in (ZC) installations. (The blank fascia top panel is for masonry installations only) Fig.
  • Page 5 WARNINGS:  A minimum of 450mm x 450mm space around the flue, in the enclosure ceiling, through which the flue system passes, should be maintained to provide sufficient ventilation in order to prevent heat build-up within the enclosure.  The constructed enclosure should not be capped off at ceiling level, as there would be a considerable risk of fire from the build-up of heat.
  • Page 6 Typical Built-in (ZC) Flue Installation (Fig. 3) Complies (with heater) to AS/NZS 2918:2001 (Not drawn to scale) Fig. 3 Install-Xander_Insert_BUILT-IN_ZC - 2021-11-25.docx www.yunca.co.nz Page 6 of 18...
  • Page 7 Conditions for Flues (Fig. 4) The FLUE shall extend to:  Not less than 600mm above the highest point on the roof if within 3.0m of that point, or  Not less than 1000mm above the intersection point with the roof and not lower than any point of the roof within 3.0m.
  • Page 8 Xander Built-in (ZC) Installation Thermal Clearances  THERMAL CLEARANCES FRONT VIEW Fig. 5  THERMAL CLEARANCES CROSS SECTION Fig. 6 Install-Xander_Insert_BUILT-IN_ZC - 2021-11-25.docx www.yunca.co.nz Page 8 of 18...
  • Page 9 Floor Protector Reductions The floor protector extension from the front of the unit can be reduced if the unit is elevated. * Measurements taken from the front of the (35mm thick) fascia. (Table 2) Elevation Increase (mm) * Protector Extension (mm) Table 2.
  • Page 10 Fig. 8 - Zero Clearance Kit ASSEMBLY PROCEDURE Install-Xander_Insert_BUILT-IN_ZC - 2021-11-25.docx www.yunca.co.nz Page 10 of 18...
  • Page 11 Xander Insert Seismic Fixings Follow local Council’s specifications. Prior to installation, ensure the cavity floor is level both ways, smooth and bump free. Also ensure the mantel face is perpendicular in relationship to the cavity floor. Ensure the unit is securely fixed using sleeve anchors or similar at the locations shown in the images on this page.
  • Page 12 Although the fan is controlled automatically by a thermostat, an isolator switch must be installed in conjunction with the fire. Xander Install Firebox and Fascia Position firebox in front of fireplace and remove any remaining packaging and desiccants from the flue and front of the air slide. Install-Xander_Insert_BUILT-IN_ZC - 2021-11-25.docx www.yunca.co.nz Page 12 of 18...
  • Page 13 Unlatch door, open it slightly, lift door off from firebox and set it aside in a safe position where it cannot fall down. Undo the two fastening screws from the air slide handle flip it 180 degrees, reinstall and tighten the screws again. Remove fan by removing M8 button head socket screws, 2 positions.
  • Page 14 Remove the two self tapping screws at the top outer corners of the firebox cowl and remove the Primary Outer Casing Top Panel and set it aside. (The panel is a slip fit under the panel at the rear of the flue spigot.) Manoeuvre the firebox carefully into the previously prepared “zero clearance”...
  • Page 15 Rivet or screw fasten the Flue Spigot, reinsert the Primary Outer Casing Top Panel, R10. slipping the rear edge under the rear top panel and fasten with the two screws at the outer corners as below: Fig. 26  Note: Primary Outer Casing Top Panel must be installed after the flue is fixed in place.
  • Page 16 Reinstall the 4 screws, leveling the front fascia to align with the firebox (which you R15. have previously leveled) and centralising it about the firebox, so there is an equal gap at the sides for the door to fit neatly into. Tighten the screws when you have everything aligned correctly.
  • Page 17 Take the door, prise up the hook latches and insert the shaft of a screwdriver under R16. the arms to make the hooks project. Reinstall the door (remove screwdrivers) and confirm the fascia is positioned to provide equal spaces either side of the door and that the door is “square”...
  • Page 18 Install the air slide handle Knob. (From the plastic bag.) R17. When you are complete and confident everything is electrically safe, plug the power R18. cable in or if hard-wired, turn on the isolation switch to liven the unit prior to lighting a fire and conducting initial burns.