Panasonic NP-6F2MUQNZ-NZ Service Manual

Panasonic NP-6F2MUQNZ-NZ Service Manual

Stand-alone dishwasher

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Stand-alone Dishwasher
NP-6F2MUQNZ-NZ
Model No.
Destination:
New Zealand
© 2017 Panasonic Manufacturing Malaysia Berhad (6100-K).
Unauthorized copying and distribution is a violation of law.
ORDER NO. PMMA170434CE

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Summary of Contents for Panasonic NP-6F2MUQNZ-NZ

  • Page 1 ORDER NO. PMMA170434CE Stand-alone Dishwasher NP-6F2MUQNZ-NZ Model No. Destination: New Zealand © 2017 Panasonic Manufacturing Malaysia Berhad (6100-K). Unauthorized copying and distribution is a violation of law.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE PAGE 1 Specifications ------------------------------------------------------3 5.13.1. E1 tree ------------------------------------------------- 33 2 Control Panel -------------------------------------------------------4 5.13.2. E3 tree ------------------------------------------------- 34 3 Disassembly and Assembly Instructions -----------------5 5.13.3. E4 tree ------------------------------------------------- 35 3.1. Access PCB -------------------------------------------------5 5.13.4. E6 & E7 tree------------------------------------------ 36 3.1.1.
  • Page 3: Specifications

    1 Specifications Model NP-6F2MUQNZ Power Source 220 - 240 V~ Wattage 1760 ~ 2100 W Frequency 50 Hz Water Pressure 0.04 - 1.0 MPa Capacity 14 Settings Dimensions (L × W × H) Approx. 600 mm × 600 mm × 850 mm Nett Weight Approx.
  • Page 4: Control Panel

    2 Control Panel 1. Main Display: To show the reminding time and the state (running 2. ON/OFF button: state, delay time, and such). To turn ON/OFF the power supply. 3. Wash Zone button: Programme indicators Dual zone wash function, press the button to select either Upper Programme Time indicator Basket or Lower Basket or both loaded, and the response indicator will light.
  • Page 5: Disassembly And Assembly Instructions

    3 Disassembly and Assembly Instructions 3.1. Access PCB 3.1.1. Removing the protecting box The PCB can be removed from the protecting box in the bottom of machine. 1. Disconnect power supply. 2. Take out cutlery basket, basket and filter system. 3.
  • Page 6: Access Inlet Valve

    3.2. Access inlet valve 1. Disconnect power. 2. Remove the water inlet hose. (Note : Be careful of remain water drop.) 3. Remove the cover of the bottom board. 4. Disconnect the 2 terminal lugs from the inlet valve. 5. Pull out the valve a little then turn it in anti-clockwise direction to take it off. 6.
  • Page 7: Access Drain Pump

    3.3. Access drain pump 1. Drain off the water in the dishwasher, and disconnect the power supply. (Note : Make sure to remove remained water in the dishwasher. If not, wet the floor.) 2. Loosen the hooks, and then remove bottom board.(Note:You should first loosen the top hooks, then the left and right hooks. and be care do not break the hook.) 3.
  • Page 8: Access Heater

    3.4. Access heater 1. Drain off the water in the dishwasher, and disconnect the power supply. (Note : Make sure to remove remained water in the dishwasher. If not, wet the floor) 2. Remove bottom board. 3. Label and disconnect the terminals. 4.
  • Page 9: Access Washing Pump

    3.5. Access Washing Pump 1. Disconnect power. 2. Remove bottom board. 3. Label and disconnect the 2 terminals to the motor wire connector. 4. Remove the clamp fastening the interconnect hose to the sump. Caution: The clamp is easily damaged during removal and can’t be reused. Replace the old clamp with a new universal clamp.
  • Page 10: Access Safety Hose

    3.8. Access Safety Hose 1. Remove baseboard, side baseboard, top panel and left side panel. 2. Remove clamp, cut the bound belt and disconnect the wire connector. Then the Inlet hose cane pulled out. 3. Reverse the above procedure to assemble. Mechanical Aquastop hose is connected to appliance just as universal water inlet hose.
  • Page 11: Block Diagram

    4 Block Diagram 4.1. Water Circuit...
  • Page 12 Process of water inlet (indicated by magenta route) In this process, regeneration water route is cut off, main water route is open. The water in the main water route is softened when pass through the softener, and then enter in the tub. During this phase, some of inlet water will be stored in the air breaker to be regenerating water.
  • Page 13: Troubleshooting

    5 Troubleshooting 5.1. Location...
  • Page 14 1. Ensure there is no wire clamped by PCB Casing after you closed the PCB Box. 2. Ensure the foam is already insert into the overflow assembly. 3. Ensure all terminals is inserted firmly.
  • Page 15 4. Ensure the switch is inserted as the condition below: 5. Ensure both wires are connected to only one microswitch on the door switch assembly which means that both wires are always at the same side such as pictures below:...
  • Page 16: Pcb

    5.2. Printed Circuit Board is the control center of dishwasher, which receive and process signal from components, send order to components and deal with the feedback information, etc. 5.2.1. View of PCB Description 5.2.2. Mark Function HEAT Output for Heating Element Input of line Input of neutral EV-L...
  • Page 17: Inlet Valve

    5.3. Inlet valve 5.3.1. Working Principle The inlet valve is electromagnetic valve that decide whether water enter or not. Valves are normally closed. Each time the appliance requires water, the controller will convey an electric signal to the coils to open the valves. The inlet valve consist of electric coil, valve body, valve pole, filter etc.
  • Page 18: Inspect Inlet Valve

    5.3.4. Inspect inlet valve 5.3.4.1. Check electric part 1. Open the protecting box and take out the PCB; 2. With the door closed, unplug the CON3 and ACN wires, then use the multi-meter Ω shelf to measure resistance between the blue wire (EV1) and the blue wire (ACN), the normal resistance is about 3.4KΩ...
  • Page 19: Drain Pump

    5.4. Drain Pump 5.4.1. Working Principle Drain pump consists of electrical motor, impeller, inlet and outlet. Drain pump is a kind of pump driven by permanent magnet synchronous motor. The rotor is made with permanent magnet material, the running inertia of rotor is very small, the stator consist of silicon steel stack and coil. When the drain pump is on power, the rotor will be very easy to start.
  • Page 20: Inspect Drain Pump

    Inspect drain pump 5.4.4. 5.4.4.1. Check the electric part 1. Open the protecting box and take out the PCB. 2. With the door closed,unplug the CON3 and ACN wires, then use the multi-meter Ω shelf to measure the red wire (PS) and blue wire (ACN), the normal resistance is about 150Ω...
  • Page 21: Heater

    5.5. Heater 5.5.1. Technical data Nominal voltage 230VAC Rating power 1800W Resistance 29.4 10%kΩ Fuse 167°C 5.5.2. Possible cause of Malfunction 1. The heater coil is broken, so the heater cannot work. It will cause the E3 error. 2. The Fuse is active, so the heater cannot work. It will cause the E3 error. 3.
  • Page 22: Washing Pump

    5.6. Washing Pump 5.6.1. Possible cause of Malfunction 1. The motor coil is broken, so the wash pump can’t work. It will cause E3 error. 2. The motor rotor capacitor is weaken, so washing pump can’t start. In this case, it will send out the electromagnetism noise. If it is continue electrifying motor, the thermal protector will work.
  • Page 23: Inspect Washing Pump

    5.6.3. Inspect Washing Pump 5.6.3.1. Check the electric part 1. Open the control panel and take out PCB; 2. With the door closed, unplug the CON5, then use the multi-meter Ω shelf to test resistance between two wires (ML and ACN), the normal resistance is about 100 Ω...
  • Page 24: Pressure Switch

    5.7. Pressure Switch 5.7.1. Working Principle The pressure switch consists of a moving diaphragm and disc which activate a change over contact. The contact can be calibrated to trip and reset at the desired pressure levels, The main application is to control the level of water in appliances. May also provide flood protection.
  • Page 25: Ntc

    5.8. 5.8.1. Working Principle Negative Temperature Coefficient Thermistor is integrated into sump, which is used for measuring temperature of water in the tub.
  • Page 26: Inspect Ntc

    5.8.2. Inspect NTC 1. Open the protecting box and take out PCB; 2. With the door closed,unplug the RE connector (shown in below picture), then use the multi-meter Ω shelf to test resistance between two blue wires (RE and GND), the normal resistance is shown in below table. 3.
  • Page 27: Flowmeter

    5.9. Flowmeter 5.9.1. Working Principle Flowmeter is integrated into Air Breaker. Function of Flowmeter is measure how much water has entered in appliance. it consists of impeller, tongue tube and terminal, etc. When water pass through the flowmeter, moving water can rotate magnetic impeller, the tongue tube can sense the impeller’s magnetic and send electronic pulses.
  • Page 28: Inspect Flowmeter

    5.9.2. Inspect Flowmeter 1. Open the protecting box and take out PCB; 2. With the door closed, unplug the CON2 wire (shown in below picture), then use the multi-meter Diode shelf to test between black wire (FM) and blue wire (GND) to confirm whether electrical pulse is sent out while water is passing through flowmeter, or not.
  • Page 29: Safety Hose

    5.10. Safety Hose 5.10.1. Location of Safety Hose 5.10.2. Working Principle There are two types of Safety Hose, mechanical Aquastop hose and electronic Aquastop hose, which have different principles and assembly modes. Mechanical Aquastop safety hose has two layers. If water leak and fill the air space between two layers, the foaming material will expand and lock the hose.
  • Page 30: Inspect Safety Hose

    5.10.3. Inspect Safety Hose 5.10.3.1. Electronic Aquastop Hose 1. Open the protecting box and take out the PCB; 2. With the door closed, unplug the CON3 and ACN wires , then use the multi-meter Ω shelf to measure resistance between the blue wire (EV1) and blue wire (ACN).
  • Page 31: Error Code

    5.12. Error code 5.12.1. How to know which error code has occurred To know which error code has occurred, refer to the previous table named Test Program Operation. If the error 1 has happened, the buzzer would alarm for 30 seconds and “E1” would be shown on display. Other error alarms would be shown in the same manner.
  • Page 32: Error Code Symptom

    5.12.3. Error code symptom 5.12.3.1. E1 Water filling exceed pre-set time If the inlet valve has been opened for 4 minutes but the water quantity hasn’t reached the desired value (measure by pluses), E1 would occur. When E1 occurs, the drain pump will run until flowmeter keep motionless for 2 minutes and all the other components will be stopped immediately.
  • Page 33: Inspection

    5.13. Inspection 5.13.1. E1 tree...
  • Page 34: E3 Tree

    5.13.2. E3 tree...
  • Page 35: E4 Tree

    5.13.3. E4 tree...
  • Page 36: E6 & E7 Tree

    5.13.4. E6 & E7 tree If the problem has not been solved through all the inspection mentioned above, maybe the PCB has a malfunction. So, replace PCB and test again. Caution: Because the real situation is unpredictable, inspection trees mentioned in this manual are for reference only.
  • Page 37: Troubleshooting

    5.14. Troubleshooting...
  • Page 42: Test Method

    6 Test Method 6.1. Test Program In order to check the operation of components of appliance and find out the malfunction, we designed this program for technician. 6.2. How to activate Test program Test Program Operation How to activate Test Program With door opened, Start/Pause+Power Start Test Program Close the door...
  • Page 43: Procedure

    6.3. Procedure Procedure of Test Program (for models controlling water filling by flowmeter) Display on the screen Process Description 8:88 Initialization Power on, standby mode. Open inlet valve and fill with 3.6L water. The diverter would move to position rotating 05 or Turbidity value Inlet Valve both upper and lower sprayarms.
  • Page 44: Exploded View

    7 Exploded View...
  • Page 47 419-1...
  • Page 52: Replacement Part List

    8 Replacement Part List Important safety notice: Components identified by mark have special characteristics important for safety. When replacing any of these components, use only manufacturer’s specified parts. 8.1. Part List Safety Ref. Part No. Part Name & Description Remarks 12176000020084 HANDLE COVER 12176000A00508...
  • Page 53: Packing List

    Safety Ref. Part No. Part Name & Description Remarks 11301132000109 SCREW M5X6F 17476000000143 POWER CORD 12776000000023 WEIGHT BLOCK ASSEMBLY 12976000000392 DOOR ROPE 12976000000133 DOOR SPRING 12976000001001 ADJUST SCREW OF DOOR SPRING 12176000019564 BASE COVER ASSEMBLY 12176000015483 BASE COVER 12676000000138 DRAIN PIPE 12176000003911 AIR BREAKER ASSEMBLY 12676000000713...

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