Baileigh BG-679 Operator's Manual
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Baileigh BG-679 Operator's Manual

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OPERATOR'S MANUAL
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
BELT GRINDER
MODEL: BG-679
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
© 2019 Baileigh Industrial Holdings LLC
Rev. 05/2019

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  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 TECHNICAL SPECIFICATIONS ................... 11 TECHNICAL SUPPORT ....................11 UNPACKING AND CHECKING CONTENTS ..............12 Cleaning ........................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 8 MOVING BELT ABRASIONS DO NOT place hands or fingers near, or in contact with sanding belt during operation. MOVING BELTS CAN CRUSH AND DISMEMBER DO NOT allow fingers to get pinched between belt and belt rollers. This may pull the operator’s hand into the machine causing serious personal injury.

  • Page 9: Safety Precautions

    Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.
  • Page 10 7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool.
  • Page 11 25. Never leave machine running unattended. TURN POWER OFF. Don’t leave machine until it comes to a complete stop. 26. Minimum Stock Dimensions. DO NOT sand material thinner than 1/16” (1.5mm), narrower than 1/8” (3mm), or shorter than 8” (203mm). 27.
  • Page 12 WARNING: Certain alloys such as titanium may create conditions where grinding debris can accumulate in a tight gap creating a potential fire hazard. When in doubt consult with your safety officer. Failure to observe this warning may result in the work piece or other item being caught in this gap, and/or being forcibly ejected.

  • Page 13: Technical Specifications

    (other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

  • Page 14: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 15 Item Name Qty. Item Name Qty. Hardware Hex Bolt (pivot) Grinder Flat Washer Nylon Insert Locknut Welded Stand Dust Bag with Clamp Exhaust Blower with Motor Spark Trap...

  • Page 16: Transporting And Lifting

    TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 17: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •...

  • Page 18: Overall Dimensions

    OVERALL DIMENSIONS 51.00” (1295.4) 44.00” (1118) 24.00” (610) Belt Travel...

  • Page 19: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE...
  • Page 20 Item Description Qty. Spark Trap Front Work Support Contact Wheel Top Work Support Belt Guard Tracking Adjuster Belt Tension Release Lever Stop / Emergency Stop Button Spring Loaded Angle Adjustment Pin Steering Roller Dust Collection Side Cover Dust Collection Bag with Clamp Dust Collection Motor Belt Drive Motor Eye Shield...

  • Page 21: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Mounting Grinder Body to the Stand 1. Carefully pick up the grinder body using a suitable lifting device (capable of lifting 500 lbs.
  • Page 22 Attaching the Bag 1. Slip the bag over the duct housing as shown and secure with the clamp. 2. Tighten securely.
  • Page 23 Belt Removal and Installation 1. MAKE SURE there is no power to the machine during removal and installation of the belt. 2. Remove the spark trap from the front of the machine. 3. Remove the side cover by taking out the four hex bolts. 4.
  • Page 24 Mounting the Spark Trap 1. Slide the spark trap onto the front of the grinder and secure with the flat washer and hex bolt. Note: Make sure the spark trap does not interfere with the opening of the hinged side access door as indicated by the arrow.

  • Page 25: Electrical

    3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial Holdings LLC prior to energizing the machine. CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate.
  • Page 26 WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
  • Page 27 Exhaust Motor Electrical Connection 1. Verify that the main sanding belt motor is properly connected and rotating the correct direction. 2. DISCONNECT THE MACHINE FROM THE POWER SUPPLY! 3. Remove the cover from the electrical box. 4. Carefully drill a hole into the lower right side of the electrical box.

  • Page 28: Machine Adjustments

    MACHINE ADJUSTMENTS Belt Tracking After the initial machine startup or after changing a belt, you will need to check the tracking of the belt on the contact wheel. Back off the jam nut and turn the hex bolt (F) out, counterclockwise (ccw). This tracks the belt “right”...

  • Page 29: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. CAUTION: Do not allow hands or fingers to make contact with a moving grinding belt! Contact Grinding 1.

  • Page 30: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Note: Proper maintenance can increase the life expectancy of your machine. Daily Maintenance •...

  • Page 31: Storing Machine For Extended Period Of Time

    • Detach the plugs from the electrical supply panel. • Clean and lubricate the machine. • Remove the belt • Cover the machine Note: Baileigh Industrial offers an assortment of belts for your machine to suit your application. Please phone Baileigh Industrial at (920.684.4990) or fax to (920.684.3944)

  • Page 32: Parts Diagram

    PARTS DIAGRAM...

  • Page 33: Parts List

    Parts List Item Description Qty. Stand Spring Hex Nut M10 Lock Washer Handle Hex Bolt M10 x 120mm Hex Nut M8 Lock Washer 8mm Spark Trap Hex Bolt M8 x 16mm Body Work Support Top Work Support Plate Lock Washer 8mm Socket Capscrew M8 x 20mm Limiting Position Plate Lock Washer 10mm...
  • Page 34 Item Description Qty. Special Hex Bolt M8 x 25mm Belt Tension Release Base Shaft Key 5 x 20mm Handle Shaft Bearing 802404 Stop Ring Spacer Hex Bolt M8 x 30mm Steering Wheel Flat Washer Hex Bolt M10 x 35mm Flat Washer 6mm Hex Bolt M6 x 16mm Side Cover Belt 2000mm x 150mm...
  • Page 35 Item Description Qty. Slip Support Hex Bolt M10 x 20mm Spring Washer 10mm Lock Washer 10mm Hex Nut M10 Lock Washer M10 Hex Bolt M10 x 55mm Motor 4 hp, 220V, 1 ph. Switch Box Switch Box Bracket...

  • Page 36: Electrical Schematic

    ELECTRICAL SCHEMATIC L1 L2 L3 U1 V1 W1 U2 V2 W2 DUST COLLECTOR MAIN MOTOR MOTOR 4Hp (2.94Kw) .75Hp (.56Kw)

  • Page 37: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY 1. Motor incorrectly wired. 1. Have checked by qualified electrician. 2. Relays or motor defective. 2. Replace faulty component. MOTOR DOES NOT 3.
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...

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