Page 3
Welcome to the Yamaha world of motorcycling! As the owner of the XVS650W/XVS650AW, you are benefiting from Yamaha’s vast experience and newest technology re- garding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Page 4
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Adjusting the shock absorber Adjusting the engine idling Location of important labels ....1-5 assembly ........3-15 speed ........6-13 Luggage strap holders ....3-16 Checking the throttle cable free DESCRIPTION ........2-1 Sidestand ........3-16 play ...........
Page 7
TABLE OF CONTENTS Checking the steering ....6-26 Checking the wheel bearings ..6-26 Battery ..........6-27 Replacing the fuses ......6-28 Replacing the headlight bulb ..6-29 Replacing a turn signal light bulb or the tail/brake light bulb ..6-30 Replacing the auxiliary light bulb (XVS650AW)......6-31 Supporting the motorcycle ....6-32 Front wheel ........6-32...
SAFETY INFORMATION EAU10251 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
Page 9
Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
Page 10
Maximum load: been specifically designed for use on create instability due to improper XVS650AW 200 kg (441 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- XVS650W 180 kg (397 lb) test all other accessories that may be namic changes. If accessories...
Page 11
SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10471 EAU10480 Main switch/steering lock Main switch/steering lock ON (XVS650W) All electrical systems are supplied with (XVS650W) (XVS650AW) power, and the headlight, meter lighting and taillight come on, and the engine can be started. The key cannot be re- moved.
Page 19
INSTRUMENT AND CONTROL FUNCTIONS EAU10680 To unlock the steering EAU33001 LOCK (Parking) (XVS650AW) The steering is locked, and all electrical The steering is locked, and the taillight systems are off. The key can be re- and auxiliary light are on. The hazard moved.
This model is also equipped with a self- engine is defective. When this occurs, diagnosis device for the immobilizer have a Yamaha dealer check the self- system. If the immobilizer system is de- diagnosis system. 1. High beam indicator light “...
3. If one or both of the standard keys do not start the engine, take the vehicle, the code re-registering key and both standard keys to a 1. Tripmeter reset knob Yamaha dealer and have the stan- 2. Speedometer 1. Pass switch “ ” dard keys re-registered.
Page 22
INSTRUMENT AND CONTROL FUNCTIONS Right (XVS650AW) position. To cancel the turn signal EAU12733 Hazard switch “ ” (XVS650AW) lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12880 Clutch lever Shift pedal (XVS650W) Shift pedal (XVS650AW) 1. Clutch lever 1. Shift pedal 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left The shift pedal is located on the left handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13120 Brake lever Brake pedal Fuel tank cap XVS650W 1. Brake lever 1. Fuel tank cap lock cover 2. “ ” mark 1. Brake pedal The brake lever is located at the right 3. Unlock. handlebar grip.
Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...
INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of un- EAU13550 Fuel cock leaded fuel will extend spark plug life The fuel cock supplies fuel from the and reduce maintenance costs. tank to the carburetors while also filter- ing it. The fuel cock lever positions are ex- plained as follows and shown in the il- lustrations.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. With the fuel EAU13620 EAU14184 Starter (choke) knob “ ” Seats (XVS650W) cock lever in this position, the fuel re- serve is made available. Turn the fuel Passenger seat cock lever to this position if you run out of fuel while riding.
INSTRUMENT AND CONTROL FUNCTIONS To install the rider seat EAU14191 Tightening torque: Seats (XVS650AW) 1. Insert the projection on the front of Passenger seat nut: the rider seat into the seat holder 13 Nm (1.3 m·kgf, 9.4 ft·lbf) Passenger seat as shown, and then place the seat in the original position.
Page 29
INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. Tightening torque: Passenger seat nut: NOTE: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) Make sure that the seats are properly secured before riding. 1. Bolt To install the rider seat 1. Insert the projection on the front of 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14281 EAU14481 Helmet holder Storage compartment The storage compartment is located on the left side of the vehicle. To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise.
ECA10100 will result in poor damping per- Maximum (hard): CAUTION: formance. Never attempt to turn an adjusting Always have a Yamaha dealer mechanism beyond the maximum or 3. Install the passenger and rider service the shock absorber. minimum settings. seats.
INSTRUMENT AND CONTROL FUNCTIONS EAU15150 EAU15301 below and have a Yamaha dealer re- Luggage strap holders Sidestand pair it if it does not function proper- The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-17...
Page 34
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-14, 6-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-23 •...
Page 37
Chassis fasteners — • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-16 • If system is defective, have Yamaha dealer check vehicle.
Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
OPERATION AND IMPORTANT RIDING POINTS then go off, have a Yamaha deal- 7. When the engine is warm, turn the EAU16640 Starting a warm engine er check the electrical circuit. If starter (choke) off. Follow the same procedure as for start-...
OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting gears lets you control the and drive train, which are not Shifting amount of engine power available for designed withstand starting off, accelerating, climbing hills, shock of forced shifting. XVS650W etc. The gear positions are shown in the il- lustration.
Turn the engine off instead of let- immediately have a Yamaha dealer result in engine overheating must be ting it idle for an extended length of check the vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
Page 45
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check for cracks or damage. 9 * Brake hose • Replace. Every 4 years • Check runout, spoke tightness and for damage. √...
Page 46
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ Engine oil filter element • Replace. √ √ √ • Check oil level and vehicle for oil leakage. Final gear oil √...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 XVS650AW XVS650W Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
Do not attempt to 1. Spark plug cap diagnose such problems yourself. In- 2. Remove the spark plug as shown, stead, have a Yamaha dealer check with the spark plug wrench includ- the vehicle. ed in the owner’s tool kit.
Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19742 Engine oil and oil filter ele- trode erosion and excessive car- gasket and its mating surface, and ment bon or other deposits, and replace then wipe off any grime from the The engine oil level should be checked it if necessary.
Page 50
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place an oil pan under the engine NOTE: NOTE: to collect the used oil. The engine oil should be between the Skip steps 4–7 if the oil filter element is 3. Remove the engine oil filler cap minimum and maximum level marks.
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR 7. Install the oil filter element covers Recommended engine oil: by installing the bolts, and then See page 8-1. tighten them to the specified Oil quantity: Without oil filter element replace- torque. ment: 2.60 L (2.75 US qt) (2.29 Imp.qt) Tightening torque: With oil filter element replacement: Oil filter element cover bolt:...
If any NOTE: leakage is found, have a Yamaha deal- The oil level should be at the brim of the er check and repair the vehicle. In addi- filler hole. tion, the final gear oil level must be...
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt and drain 6. Check the final gear case for oil EAU33381 Cleaning the air filter element bolt to drain the oil from the final leakage. If oil is leaking, check for The air filter element should be cleaned gear case.
Page 54
PERIODIC MAINTENANCE AND MINOR REPAIR ECA10480 NOTE: CAUTION: If dust or water collects in the air filter Make sure that the air filter ele- check hose, remove the clamp from it, ment is properly seated in the and then remove the plug to drain the air filter case.
Therefore, most carbu- checked and, if necessary, adjusted as retor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
Page 57
XVS650AW 200 kg (441 lb) in it, or if the sidewall is cracked, con- XVS650W 180 kg (397 lb) tact a Yamaha dealer immediately and * Total weight of rider, passenger, car- go and accessories have the tire replaced.
Page 58
When a tire tread XVS650W DUNLOP/F24 begins to show crosswise lines, proved this model Rear tire: Yamaha Motor Co., Ltd. have a Yamaha dealer replace Size: the tire immediately. 170/80-15M/C 77S The replacement of all wheel- Manufacturer/model: XVS650AW BRIDGESTONE/EXE- and brake-related parts, includ-...
If any dam- the procedure, otherwise proceed as age is found, have a Yamaha follows. dealer replace the wheel. Do not attempt even the smallest repair to 3.
PERIODIC MAINTENANCE AND MINOR REPAIR 5. To increase the clutch lever free EAU22092 Adjusting the brake lever free play, turn the adjusting nut in direc- play tion (a). To decrease the clutch le- ver free play, turn the adjusting nut in direction (b).
Adjusting the brake pedal po- WARNING draulic system, have a Yamaha sition and free play dealer bleed the system before It is advisable to have a Yamaha operating the motorcycle. Air in dealer make these adjustments. XVS650W the hydraulic system will dimin-...
PERIODIC MAINTENANCE AND MINOR REPAIR To increase the brake pedal free play, EAU22270 Adjusting the rear brake light turn the adjusting nut at the brake rod in switch direction (a). To decrease the brake pedal free play, turn the adjusting nut in direction (b).
Observe these precautions: the wear indicator grooves. If a brake the wear limit line, have a Yamaha pad has worn to the point that the wear dealer replace the brake shoes as a set.
Changing the brake fluid make sure that the top of the mas- denly, have a Yamaha dealer Have a Yamaha dealer change the ter cylinder is level by turning the check the cause. brake fluid at the intervals specified in handlebars.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 Recommended lubricant: Recommended lubricant: Checking and lubricating the Lithium-soap-based grease (all-pur- Lithium-soap-based grease (all-pur- brake and clutch levers pose grease) pose grease) Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
The operation of the sidestand should fork does not operate smoothly, damage and excessive oil leakage. be checked before each ride, and the have a Yamaha dealer check or re- sidestand pivot and metal-to-metal pair it. To check the operation contact surfaces should be lubricated if 1.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-26...
To charge the battery charged. Storing a discharged away from the battery and pro- Have a Yamaha dealer charge the bat- battery can cause permanent vide sufficient ventilation when tery as soon as possible if it seems to battery damage.
EAU23524 Replacing the fuses If you do not have access to a sealed-type (MF) battery charg- er, have a Yamaha dealer charge your battery. 1. Headlight fuse 2. Signaling system fuse 1. Fuse box 3. Ignition fuse 2.
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 1. Headlight bulb holder 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-29...
1. Screw oil, otherwise the transparency of 7. Have a Yamaha dealer adjust the the glass, the luminosity of the bulb, XVS650W headlight beam if necessary. and the bulb life will be adversely af- fected.
PERIODIC MAINTENANCE AND MINOR REPAIR XVS650AW EAU33411 Replacing the auxiliary light bulb (XVS650AW) If the auxiliary light bulb burns out, re- place it as follows. 1. Remove the headlight unit by re- moving the screws. 1. Auxiliary light bulb socket 1.
EWA10820 wheel or performing other maintenance WARNING requiring the motorcycle to stand up- It is advisable to have a Yamaha right. Check that the motorcycle is in a dealer service the wheel. stable and level position before starting Securely support the motor- any maintenance.
Page 75
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Lift the wheel up between the fork Tightening torque: legs. Wheel axle: 59 Nm (5.9 m·kgf, 43 ft·lbf) NOTE: Make sure that there is enough space 6. Tighten the front wheel axle pinch between the brake pads before insert- bolt to the specified torque.
EAU25141 shaft lever. To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Bolt of it falling over.
(See page 6-19.) self. However, should your motorcycle EWA10660 require any repair, take it to a Yamaha WARNING dealer, whose skilled technicians have After adjusting the brake pedal free the necessary tools, experience, and...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
Page 80
MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage CAUTION: Remove dirt with warm water, a mild caused by stones, etc. detergent, and a soft, clean sponge, 6. Wax all painted surfaces. Do not use warm water since it in- and then rinse thoroughly with clean 7.
Always store your motorcycle in a cool, NOTE: into the fuel tank. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel against dust with a porous cover. what products to use.
Page 82
MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-27. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.
1. Model label The model label is affixed to the frame under the rider seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
Page 88
INDEX Noise regulation (for Australia)....9-2 Air filter element, cleaning..... 6-11 Final gear oil ......... 6-10 Auxiliary light bulb, replacing Front fork, checking ......6-25 Panels, removing and installing ....6-5 (XVS650AW) ........6-31 Fuel............3-9 Parking ............5-5 Fuel cock ..........3-10 Part locations ..........
Page 89
INDEX Throttle grip and cable, checking and lubricating ........... 6-23 Tires............6-14 Tool kit ............ 6-1 Troubleshooting........6-35 Troubleshooting chart ......6-36 Turn signal indicator light......3-4 Turn signal light bulb or tail/brake light bulb, replacing ........6-30 Turn signal switch........3-6 Valve clearance ........
Page 92
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.03-0.3×1 CR...