Honeywell HCL-1PH User Manual
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Honeywell HCL-1PH User Manual

Thyristor unit from 60a to 210a
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HCL-1PH
Thyristor Unit
from 60A to 210A
USER'S MANUAL
55-77-25-23
Rev. 1
October 2012
Honeywell Process Solutions

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Summary of Contents for Honeywell HCL-1PH

  • Page 1 HCL-1PH Thyristor Unit from 60A to 210A USER’S MANUAL 55-77-25-23 Rev. 1 October 2012 Honeywell Process Solutions...

  • Page 2: Table Of Contents

    HCL-1PH User’s Manual Table of Contents 1 Important warnings for safety ..................5 2 Note ..........................6 3 Introduction ........................ 7 4 Advantages compared with analog thyristor unit ............7 5 Software Configurator ....................8 6 Quick Start ........................9 7 Basic Connections and sizing ..................
  • Page 3 HCL-1PH User’s Manual 13 Control Panel ......................21 13.1 Scroll the parameters 13.2 Operator Menu oper 13.3 Setup Menu Set 13.4 Hardware Menu HArd 13.5 Control Panel Led 13.6 Displayed Alarms 14 Input output signal ....................33 14.1 Digital Input 14.1.1 S...
  • Page 4 HCL-1PH User’s Manual Dichiarazione di Conformità Declaration of Conformity The Manufacturer Dichiara che il prodotto: Declare that the product: HCL, 1ph - 60 to 210A FULFILS THE REQUIREMENTS OF THE STANDARD: Electrical safety Standard EN60947-1 :2008 EN60947-4-3:2001 Generic Emission standard EN60947-4-3:2000...

  • Page 5: Important Warnings For Safety

    HCL-1PH User’s Manual 1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.

  • Page 6: Note

    HCL-1PH User’s Manual Important warnings (Attention, Avvertenze importanti) During the operations with units under tension, local regulations regarding electrical installation should be rigidly observed: Respect the internal safety rules. • • Don't bend components to maintain insulation distances. Protect the units from high temperature humidity and vibrations.

  • Page 7: Introduction

    HCL-1PH User’s Manual 3 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant parallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal.

  • Page 8: Software Configurator

    HCL-1PH User’s Manual 5 Software Configurator Thyristor configurator software is free and is possible download it from our site. If the Order Code is in line with requirement, then HCL has been already configured in Factory and it's ready to use.

  • Page 9: Quick Start

    Producer and you just need to do the following steps: 1. Verify HCL ’s current sizing. Be sure that: the load current is equal or less than the nominal one of HCL-1PH • the main voltage is equal or less than the nominal voltage of HCL-1PH •...

  • Page 10: Basic Connections And Sizing

    V = Nominal voltage phase to phase I = Nominal current to the load P = Nominal power to the load Open Delta wiring with resistive load (with 3 X HCL-1PH) V = Nominal voltage of the load I = Nominal current of the load...

  • Page 11: Identification And Order Code

    HCL-1PH User’s Manual 8 Identification and Order Code 8.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product.

  • Page 12: Order Code

    HCL-1PH User’s Manual 8.2 Order Code...

  • Page 13: Technical Specifications

    HCL-1PH User’s Manual 9 Technical Specifications 9.1 General features: Cover and Socket material: PolymericV2 Utilization Category AC-51 AC-55a AC-55b AC-56A IP Code Method of Connecting Single Phase Load 90:130V 170:265V Auxiliary voltage: 230:345V (10 VA Max) 300:530V 510:690V 600:760V Relay output for Heater Break Alarm 0.5A a 125VAC...
  • Page 14 HCL-1PH User’s Manual...

  • Page 15: Installation

    HCL-1PH User’s Manual 10 Installation Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered.

  • Page 16: Dimensions And Weight

    HCL-1PH User’s Manual 11 Dimensions and Weight HCL 1PH Size W(mm) D(mm) H(mm) Weight (kg) 1PH (60-90A no Fan) 1PH (120-210A with Fan) 11.1 Fixing holes HCL 1PH 1PH (60-90A no Fan) 1PH (120-210A with Fan)

  • Page 17: Wiring Instructions

    HCL-1PH User’s Manual 12 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter.

  • Page 18: Power Terminals

    HCL-1PH User’s Manual 12.5 Power Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Line Input Phase 1 Load Output Phase 1 12.6 Command Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources.

  • Page 19: Schematic

    HCL-1PH User’s Manual 12.7 Schematic NOTE: * The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. • The semiconductor I2t should be 20% less than power controller I2t. Semiconductor fuses are classified for UL as supplemetar protection for semiconductor.

  • Page 20: Connection Diagram For Single-Phase

    HCL-1PH User’s Manual 12.8 Connection Diagram for Single-phase Caution: this procedure must be performed only by qualified persons. *1 A suitable device must ensure that the unit can be electrically isolated from the supply, this allows the qualified people to work in safety.

  • Page 21: Control Panel

    HCL-1PH User’s Manual 13 Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters . The function keys are the following:...

  • Page 22: Scroll The Parameters

    HCL-1PH User’s Manual 13.1 Scroll the parameters...

  • Page 23: Operator Menu Oper

    HCL-1PH User’s Manual 13.2 Operator Menu oper • Push simultaneously L/R and F for few seconds to access to the menu (Nenu flashing). Select by arrows oper then press F. • UP and DOWN : Select by arrows then press F.
  • Page 24 HCL-1PH User’s Manual Average voltage output: This parameter show the Average voltage output.  Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Average Υουτ 1023 R/W Vout − 1023 voltage Operative Load Voltage: This parameter is used to set in volt the operative voltage of the ...
  • Page 25 HCL-1PH User’s Manual Analog/Digital Selection: to set the main reference parameter taken from Analogic or  Digital Input Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Analog/Digital Α__δ A__d Digital Selection Sample Values and Note...

  • Page 26: Setup Menu Set

    HCL-1PH User’s Manual 13.3 Setup Menu Set • Push simultaneously L/R and F for few seconds to access to the menu (Nenu flashing). Select by arrows Set then press F. • UP and DOWN : Select by arrows then press F.
  • Page 27 HCL-1PH User’s Manual Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Feed back Φεεδ 1024 R/W FEEd 1024 selection *Default Value if not specified in the Order Code Sample Values and Note Υ2 0 = V2 νοονΕ...
  • Page 28 HCL-1PH User’s Manual  Start Up Displayed Parameter: This parameter select the default output value displayed at the start up of the unit. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Start Up Στπρ 1024 R/W Υ...

  • Page 29: Hardware Menu Hard

    HCL-1PH User’s Manual 13.4 Hardware Menu HArd Push simultaneously L/R and F for few seconds to access to the menu (Nenu flashing). • Select by arrows Hard then press F. • UP and DOWN : Select by arrows then press F.
  • Page 30 HCL-1PH User’s Manual  Digital input 1 configuration : This parameter selects the function of digital input. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Digital input 1 Χδι1 CDi1 configuration Sample Values and Note ΕνΑβ...
  • Page 31 HCL-1PH User’s Manual  Serial port Baud Rate : This parameter selects the Baud rate on the serial port. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type βΑυδ bAud Baud Rate Sample Values and Note...

  • Page 32: Control Panel Led

    HCL-1PH User’s Manual 13.5 Control Panel Led 13.6 Displayed Alarms Alarm on Description Display ΣΗρτ Short Circuit on SCR! ΑΛΗβ Heater Break Alarm! Λινι Current Limit!

  • Page 33: Input Output Signal

    HCL-1PH User’s Manual 14 Input output signal 14.1 Digital Input The HCL thyristor unit has 2 digital inputs opto-isolated to 24Vdc 5 mA. You can activate the inputs with the internal supply or with an external source for example the PLC.

  • Page 34: Analog Inputs (Terminals 5 And 8 Of M1)

    HCL-1PH User’s Manual 14.3 Analog Inputs (Terminals 5 and 8 of M1) The HCL thyristor unit has 2 analog inputs The primary input for the analog setpoint is configurable (0÷10V, 4÷20mA, ecc):, the secondary input for the Current Profiler or Ext. Feed-Back (0÷10V).

  • Page 35: Heater Break Alarm And Scr Short Circuit (Hb Option)

    HCL-1PH User’s Manual 15 Heater Break alarm and SCR short circuit (HB Option) Caution: to work properly the load must be powered at least about 160msec. The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer (C.T.), to calculate the resistance (V/I).

  • Page 36: Firing Type

    HCL-1PH User’s Manual 16 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label.

  • Page 37: Delay Triggering With Burst Firing (Dt+Bf Bfdt)

    HCL-1PH User’s Manual 16.3 Delay Triggering with Burst Firing (DT+BF bFdt The Delay Triggering DT firing is used the control a primary of transformer coupled with the normal resistances on the secondary (N.B. don't connect cold resistances on the secondary like: Superkanthal, Molybdenum, Platinum, Tungsten, Quartz Lamp).
  • Page 38 HCL-1PH User’s Manual Burst Firing BF: This type of switch is digitally processed in the same unit and the switching occurs at zero volts is not producing electromagnetic interference. The analog input is necessary for BF and the number of cycles at 50% of power demand should be set.

  • Page 39: Current Limit

    HCL-1PH User’s Manual 17 Current Limit The Current Limit is available on HCL with Phase Angle firing mode only. It control the firing angle of the thyristor to maintain the three RMS current under the set value. When the current exceeds this value, the voltage is decreased up to reach the current limit set.

  • Page 40: Feed-Back Type

    HCL-1PH User’s Manual 18 Feed-back type The Feed-back type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Feed-back type you can use the software configurator or the Control Panel.

  • Page 41: Rs485 Serial Port

    HCL-1PH User’s Manual 19 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals. On this port may be done a network up to 127 HCL-1PH. Terminal M1 Description RS485 A RS485 B 20 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable.

  • Page 42: Internal Fuses

    HCL-1PH User’s Manual 21 Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor's I²t. The warranty of thyristor is null if no proper fuses are used.

  • Page 43: Maintenance

    However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application.
  • Page 44 ASIA PACIFIC EMEA NORTH AMERICA SOUTH AMERICA hfs-tac- (TAC) Phone: + 80012026455 or +44 Honeywell Process Solutions, Honeywell do Brazil & Cia support@honeywell.com (0)1202645583 Phone: 1-800-423-9883 Phone: +(55-11) 7266-1900 FAX: +44 (0) 1344 655554 Or 1-800-343-0228 FAX: +(55-11) 7266-1905 Australia...

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