Stuart Turner Monsoon S2.0 bar Single Installation, Operation & Maintenance Instructions Manual
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Stuart Turner Monsoon S2.0 bar Single Installation, Operation & Maintenance Instructions Manual

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MONSOON
Installation, Operation & Maintenance
Instructions
Please leave this instruction booklet with the home owner as it contains important
warranty, maintenance and safety information.
Read this manual carefully before commencing installation.
This manual covers the following products:
Monsoon S2.0 bar Single
Pt. No. 46497
Pt. No. 46497 EXP
Monsoon S3.0 bar Single
Pt. No. 46419
Pt. No. 46419 EXP
Monsoon S4.5 bar Single
Pt. No. 46420
Pt. No. 46420 EXP
Please note images are representative only and may not portray
Pt. No. 46497 ROI
Pt. No. 46419 ROI
Pt. No. 46420 ROI
FOR POSITIVE HEAD APPLICATIONS
Monsoon S1.5 bar Twin
Pt. No. 46506
Pt. No. 46506 EXP
Monsoon S2.0 bar Twin
Pt. No. 46415
Pt. No. 46415 EXP
Monsoon S3.0 bar Twin
Pt. No. 46416
Pt. No. 46416 EXP
Monsoon S4.0 bar Twin
Pt. No. 46417
Pt. No. 46417 EXP
Monsoon S4.5 bar Twin
Pt. No. 46418
Pt. No. 46418 EXP
your model
Pt. No. 46506 ROI
Pt. No. 46415 ROI
Pt. No. 46416 ROI
Pt. No. 46417 ROI
Pt. No. 46418 ROI

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Summary of Contents for Stuart Turner Monsoon S2.0 bar Single

  • Page 1 Please leave this instruction booklet with the home owner as it contains important warranty, maintenance and safety information. Read this manual carefully before commencing installation. This manual covers the following products: Monsoon S2.0 bar Single Monsoon S1.5 bar Twin Pt. No. 46497 Pt. No. 46497 ROI Pt.

  • Page 2: Table Of Contents

    CONTENTS PRODUCT OV ERVIEW ..................1 2 WARNINGS ....................2 3 CHECKLIST ....................4 4 REGIONAL SUITABILITY .................. 5 5 IMPORTANT FACTS - READ BEFORE COMMENCING PUMP INSTALLATION..6 6 LOCATION - G ENERAL ................... 8 7 PUMP CONNECTIONS ................... 14 8 ELECTRICAL INSTALLATION ................

  • Page 3: Product Ov Erview

    Monsoon Standard Single pumps are not suitable for boosting a single side of a dual flow mixer valve or tap. Consult Stuart Turner for alternative pump. Storage If this product is not to be installed immediately on receipt, ensure that it is stored in a dry, frost and vibration free location in its original packaging.

  • Page 4: Warnings

    WARNINGS • This pump set must not be used for any other application without the written consent of Stuart Turner Limited and in particular, must not be connected directly to the mains water supply. • This appliance can be used by children aged from 8 years and...
  • Page 5 • The supply cord and internal wiring within the terminal box are routed and secured to ensure compliance with the electrical standard EN 60335-1. It is essential that prior to any disturbance of this internal wiring, all cable routing and securing details are carefully noted to ensure re-assembly to the same factory pattern is always maintained.

  • Page 6: Checklist

    CHECKLIS T IMPORTANT: With the pump removed from its packaging check for any damage prior to installation. If any damage is found contact Stuart Turner Ltd within 24 hours of receipt. Figure 1 Item Description Pump Hose & integral washer 4 (2) Your product may vary slightly from the illustration above.

  • Page 7: Regional Suitability

    REGIONAL SUITABILITY Before commencing installation, ensure the product you have purchased is correct for your region, to avoid invalidating the warranty. Check the part number: Example: UK product Pt. No. 46416 ROI product Pt. No. 46416 ROI Export product Pt. No. 46416 EXP •...

  • Page 8: Important Facts - Read Before Commencing Pump Installation

    IMPORTANT FACTS - READ BEFORE COMMENCIN G PUMP INSTALLATION Water Storage Capacity The hot and cold water storage capacity must be sufficient to meet the flow rates required by the pumped equipment and any other water using fittings and appliances, which may be operated simultaneously. Ensure the pump is primed as described in the priming section before starting, damage to the shaft seal will result otherwise.
  • Page 9 Plumbing Installation Regulations The plumbing installation must comply with the current water and building regulations. The plumbing installation must be installed by a qualified person.

  • Page 10: Location - General

    Direction of flow: Ensure the water flow is in the direction of the arrow that is marked on the flow switch reed clamp (vertically upwards). • Flexible hoses: Only use the Stuart Turner hose set supplied with the pump. • Isolating valves: Separate system isolating valves (non...
  • Page 11 Preferred Pump Location The pump must, for optimum performance, be sited as close as possible to and never more than 4 metres from the HOT WATER cylinder. The pump should always be sited BELOW the HOT WATER take-off from the cylinder. The pump location is also dependent on limitations of the static inlet and outlet heads of the installation.
  • Page 12 Location – Twin Pump Outlet head must be below bottom of cold water tank and be able to pass a minimum of 0.6 litre/min gravity flow Either end of a twin pump may be used to pump the hot or cold supply Figure 3...
  • Page 13 Non-Preferred Pump Location The pump must be located with at least 0.5 metres flooded suction at all times. If it is necessary to position the pump above the secondary tapping on the hot cylinder it is fed by, the risk of introducing air will be increased. To avoid this risk one of the two following solutions must be adopted: a.
  • Page 14 Figure 5 Standard Twin Pump...
  • Page 15 Cold Water Connection The cold water supply: Must be a DEDICATED AIR FREE supply via a tank connector, and must be positioned at a slightly lower level (25 mm minimum) than the feed pipe to the hot water cylinder. Ensure that the pipework size from the cold water tank is 22mm minimum. Do not connect to the mains.

  • Page 16: Pump Connections

    PUMP CONNECTIONS • Do not use stainless steel, chrome or nickel plated pipe with the flexible hose push-in plumbing connections. • Do not introduce solder flux into the joint or surrounding area as connectors will be attacked and will fail. •...
  • Page 17 Hose to Pump The pump inlet and outlet ports have factory assembled fittings which are specifically designed for connection to the G ¾ F running nuts on the flexible hoses. The hose end is fitted with a rubber sealing washer which is held captive within the nut assembly.
  • Page 18 Hose to Pipework The hoses are fitted with plastic push-in connectors, which must only be connected to the following: 22 mm dia. pipework in the UK. 21 mm dia pipework in the ROI. 1. Ensure the pipe is free from all score marks and deformities in the area of the insertion depth (Figure 9) and cut the pipe square, removing all burrs and sharp edges to prevent damage to the sealing O-ring.
  • Page 19 3. Check in the mouth of the fitting that the ‘O’-ring, nylon washer and collet are in position as shown in Figure 10. Collet Washer O-ring Flexible hose Pipe stop Figure 10 4. Push the pipe firmly into the fitting, until pencil mark is level with the top of the collet and the pipe stop resistance is felt.
  • Page 20 22mm compression to G ¾ M G ¾ F x 22mm elbow tap connector G ¾ F flexible hose (supplied) Fibre washer 22mm copper pipe 22mm compression to G ¾ M 22mm elbow G ¾ F flexible hose (supplied) 22mm copper pipe G ¾...

  • Page 21: Electrical Installation

    ELECTRIC AL INSTALLATION • Regulations: The electrical installation must be carried out in accordance with the current national electrical regulations and installed by a qualified person. • Safety: In the interests of electrical safety a 30 mA residual current device (R.C.D. not supplied) should be installed in the supply circuit.
  • Page 22 Connections: The pump must be permanently connected to the fixed wiring of the mains supply using the factory fitted supply cord, via a double pole switched fused spur off the ring main and NOT connected to the boiler or the immersion heater circuits.
  • Page 23 Wiring of Connection Unit WARNING: This appliance must be earthed. The wires in the mains lead (supply cord) are coloured in accordance with the following code: • Green and Yellow: Earth • Blue: Neutral • Brown: Live As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your connection unit proceed as follows: •...
  • Page 24 Wiring Diagrams • Parallel wiring of two single pumps is not recommended. Figure 13 Single Models Figure 14 Twin Models...
  • Page 25 If the supply cord is to be changed or is damaged, it must be replaced with a special cord assembly available from Stuart Turner or one of their approved repairers. On disassembly note the cord retention and routing system. Re-assemble to the same pattern.

  • Page 26: Commissioning

    4. Carefully check pump and pipework for leaks whilst pump running and stationary before leaving the installation unattended. For Further Technical Support: Phone the Stuart Turner TechAssist team on +44 (0) 800 31 969 80. Our staff are trained to help and advise you over the phone.

  • Page 27: Maint Enance

    MAINTENAN CE Turn off water supplies to the pump and release pressure by opening water outlets before attempting maintenance 10.1 Inlet Strainer The inlet strainers may require periodical cleaning. The frequency of this operation is dependent upon installation conditions. The strainer is located in the inlet assembly of the pump casing and is removed as follows: 1.
  • Page 28 10.2 Water Scale As water is heated scale deposits are released in areas of hard water, scale can cause the mechanical seal to stick if left without use for long periods. The pump must be run for at least 5 minutes every four weeks to “exercise” all working parts. Run on cool water.

  • Page 29: Technical Specification

    TECHNICAL SPECIFIC ATION 11.1 Single Head Models Pump Model S2.0 bar S3.0 bar S4.5 bar Single Single Single 46497 46419 46420 General Warranty 5 years WRAS approval 1904040 Approvals WRAS, UKCA, CE Features Pump type Peripheral Mechanic al seal EPDM/PTFE/A .
  • Page 30 Flow switch 0.6 l/min sensitivit y (Approx) Materials Pump body Brass Impeller Brass Connection s Pump G ¾ M connections Flexible hoses Connection s G ¾ F x 22 mm push-fit x 310 mm long (UK model) Isolating valves on all hoses Connection s G ¾...
  • Page 31 11.2 Twin Head Models Pump Model S1.5 bar S2.0 bar S3.0 bar S4.0 bar S4.5 bar Twin Twin Twin Twin Twin 46415 46416 46417 46418 46506 General Warranty 5 years WRAS approval 1904040 Approvals WRAS, UKCA, CE Features Pump type Peripheral Mechanic al seal EPDM/PTFE/A...
  • Page 32 Materials Pump body Brass Impeller Brass Connection s Pump G ¾ M connections Flexible hoses Connection s G ¾ F x 22 mm push-fit x 310 mm long (UK model) Isolating valves on all hoses Connection s G ¾ F x 21 mm push-fit x 310 mm long (ROI model) Isolating valves on all hoses Connection s...
  • Page 33 Stuart Turner reserve the right to amend the specification in line with its policy of continuous development of its products. Note: For information on other voltages/frequencies which are not shown, consult TechAssist on +44 (0) 800 31 969 80. *Note: The maximum pressure that can be applied to the pump under any installation conditions.

  • Page 34: Trouble Shooting Guide

    Check fuse (see fuse section). Check circuit breaker is set. Check wiring connections. Pump Jammed. If motor ‘Buzzes’ switch off power and contact Stuart Turner. Integral motor Wait for thermotrip to auto-reset and check thermotrip that duty point and run time is within activated.
  • Page 35 If pump continues to run, this indicates a switch or P.C.B. closed circuit in either the flow switch reed or P.C.B. in the terminal box. Contact Stuart Turner. Jammed flow Remove outlet hoses and check that flow switch. switch sits in lowest position. Check float for free movement.
  • Page 36 If this does not happen, this indicates a possible fault with the reed switch or the P.C.B which is located within the terminal box. These should be checked electrically. Consult Stuart Turner for further instructions. Body Reed...
  • Page 37 12.3 Fault Finding The PCB is also fitted with a “power on” indicator light. This will remain illuminated when mains power is supplied to the board. The indicator light is located on the PCB within the terminal box. This operation should only be carried out by a competent person. To view the light the following procedure must be followed: 5.

  • Page 38: The Monsoon Warranty - 5 Years

    Proof of purchase should accompany the returned unit to avoid delay in investigation and dealing with your claim. You should obtain appropriate insurance cover for any loss or damage which is not covered by Stuart Turner Ltd in this provision. Please record here for your reference: TYPE NO.
  • Page 39 NOTES...

  • Page 40: Declaration Of Conformity

    DECLARATION OF CONFORM ITY Issue No. 5020/01-01 Pt. No. 21153...

This manual is also suitable for:

Monsoon s3.0 bar singleMonsoon s1.5 bar twinMonsoon s2.0 bar twinMonsoon s3.0 bar twinMonsoon s4.0 bar twinMonsoon s4.5 bar twin ... Show all

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