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Operating Instructions
Wire Feeder
YW-50DNW
Model No.
● Thank you for your purchase of Panasonic welding power source.
● Before operating this product, please read the instructions carefully and save this manual
for future use.First of all, please read "Safety precautions" or "Safety manual".
● SPEC. No.：YW-50DNW1HAG
Panasonic Welding Systems (Tangshan) Co., Ltd.
WTW031TE0PAA01
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Table of Contents
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Summary of Contents for Panasonic YW-50DNW
- Page 1 YW-50DNW Model No. ● Thank you for your purchase of Panasonic welding power source. ● Before operating this product, please read the instructions carefully and save this manual for future use.First of all, please read “Safety precautions” or “Safety manual”.
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Page 2: Table Of Contents
■ Feature This wire feeder is used for water-cooled aluminum welding. CONTENTS 1 Warning symbols for safe usage ................I 2 Safety precautions ...................... II 3 Specifications ....................... 1 4 Packing list........................1 5 Connection........................2 6 Preparation for use ...................... 3 7 Adjusting spool brake .................... -
Page 3: Warning Symbols For Safe Usage
Disclaimer： ◆ Panasonic Welding Systems（Tangshan） Co., Ltd., (hereinafter called “PWST”) and its affiliates (including any subcontractor, sales company or agent) shall not assume or undertake any responsibility or liability of the followings: •Any problem arising out of, or directly or indirectly attributable to,the failure of user to carry out those normal maintenance, normal adjustment and periodical check of this product. -
Page 4: Safety Precautions
2 Safety precautions (10)Perform periodic checks without fail and repair or Welding power source replace any damaged parts before using the power Observe the following instructions to source. prevent the hazard. Ventilation and protective equipment Oxygen deficit, fume and gas (1)Never use the welding power source for other than generated during welding can welding purpose. - Page 5 performing maintenance work or repair work, provide Installing shielding (curtain etc.) fence or the like around the welding machine so that unauthorized person can not come close carelessly. Arc flash, flying spatter, slugs, and Welding wire noise generated during welding can damage your eyes, skin and hearing.
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Page 6: Specifications
3 Specifications SPEC. No. YW-50DNW1HAG Rated welding current 500A （0.8mm, 1.0mm） 1.2mm, 1.6mm diameter Applicable wire material 50mm shaft diameter MAX. 300mm outer diameter Applicable spool width MAX. 105mm Mass 20kg Applicable gas Kinds MAG：80% Ar + 20% CO MIG：98% Ar + 2% O ，... -
Page 7: Connection
5 Connection To avoid electric shock, be sure to turn off all input sources connected to the switch of the distribution box, Shut down for 5 minutes before operation. The cable connection must be reliably fastened and insulated. Please connect the extension cable, gas pipe, control cable and water pipe to the designated position. Cable: it is connected with the cable interface of wire feeder. -
Page 8: Preparation For Use
6 Preparation for use Fingers, hair, clothes, etc. close to the wire wheel and drive shaft and other parts that may be involved in causing injuries. Please carefully confirmed before the construction of rubber insulated cable terminals are tightened too strong. Often caused by inadequate wiring welding arc of instability, and even led to the breakdown terminals. - Page 9 6 Preparation for use (1) Feed roller installation Wire Spool There are two grooves on the feed roller. Please confirm the size of the groove before installation, Spool hole Knob screw ⑨ ⑥ indication stamp of wire diameter ⑧ Rotor pin must be seen outside.
- Page 10 ■Locking-type cover plate shaft TSMD0041 for use When using wire hanging device must be used when locking a coil axis cover TSMD0041. Damping plate Wire Spool Damping plate shaft shaft Wire plate retaining pin retaining pin hole ① Shaft cover plate knurled screw （back-out）...
- Page 11 ■Remote control function description Panel operation function description： Name Description ●When the temperature of important parts in the welding machine is Abnormal too high, an abnormal temperature alarm will be issued, the output will temperature stop, and this indicator will flash. Do not continue welding until this indicator indicator light goes out ●It is used to feed the welding wire into the wire feeding tube before...
- Page 12 Press "Switch", the arc closing indicator light is on, and the digital tube displays the arc closing parameters. Press the button again, the initial indicator light is on, and the digital tube displays the initial parameters. ●It is used for gas inspection (gas flow adjustment and gas presence confirmation).
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Page 13: Adjusting Spool Brake
7 Adjusting spool brake The spool shaft has adjustable braking mechanism. Adjust it if sagging in the weld wire is observed when jogging operation is performed with the welding current volume at the applied welding current. 1). Insert the M10 Bolt assembly until it touches the Brake support . -
Page 14: Overall Dimensions
9 Overall dimensions... -
Page 15: Circuit Diagram
10 Circuit diagram... -
Page 16: Parts Layout Drawing
11 Parts layout drawing... - Page 17 11 Parts layout drawing The No. column and digital S/N are in accordance with the same on parts configuration diagram. Name Code Pcs. Notes LED-3-20 Front panel TSMK9605 Knob 3010-01 Display PCB TSM97933E Quick connector (red) BD-802041 Quick connector (blue) BD-802042 ●...
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Page 18: Parts List
12 Parts List... - Page 19 12 Parts List Name Code Pcs. Notes Wire Feeder Motor TGF481F36V Connecting Ass’y TSMK8202 Pressure bar TSMF0726 Elastic pin R879D3X20 Feed Unit Base TSMK6973 Wire Guide TSMZ0556 Wire guide sleeve TSMJ0484 Al Gear Ass’y TSMD0132 Driven Gear shaft TSMD0130 Baffle plate TSMK8198 Knob RWDC-M5-A20-L10...
- Page 20 In case of disposal of the product, please sign the assignment agreement on disposal treatment with the authorized organization and then assign the organization to dispose the product. Panasonic Welding Systems (Tangshan) Co., Ltd. Add：No.9 Qingnan Road, New & Hi-Tech Development Zone, Tangshan,Hebei, China Post Code：063020 Tel：400-612-5816...