Related Manuals for Bosch rexroth IndraControl PR4100
Summary of Contents for Bosch rexroth IndraControl PR4100
- Page 1 IndraControl PR4 and VR4 Control cabinet PC and panel PC Operating Instructions Edition 03 R911384699...
- Page 2 Refer to tab. 1-1 "Change Record" on page 1 Change Record Copyright © Bosch Rexroth AG 2020 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
-
Page 3: Table Of Contents
Connecting cables of the display port........... 8 Wear parts..................... 8 5.7.1 CMOS battery..................8 Ambient conditions................Technical data..................PC box....................10 Panel PC....................11 Optical characteristic values............... 7.3.1 TFT...................... 7.3.2 Input system or multi-touch front............12 R911384699_Edition 03 Bosch Rexroth AG... - Page 4 Electric installation................39 10.10.1 Connecting the control cabinet PC to the operating display....10.10.2 Connecting the control cabinet PC to multiple operating displays..40 10.10.3 Connecting the control cabinet PC to the 24 V voltage supply... Bosch Rexroth AG R911384699_Edition 03...
- Page 5 Maintenance..................46 14.1 Cleaning notes..................47 14.2 Scheduled maintenance tasks............. 47 Ordering information................47 15.1 Accessories and spare parts............... 15.2 Type code.................... Disposal....................50 16.1 Return....................50 16.2 Packaging.................... Service and support................50 Index....................53 R911384699_Edition 03 Bosch Rexroth AG...
- Page 6 IndraControl PR4 and VR4 Control cabi- net PC and panel PC Bosch Rexroth AG R911384699_Edition 03...
-
Page 7: About This Documentation
Program Test Maintain Dispose Activities Design Install Configure Remove faults Construct Simulate Create the NC program Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac- tivities of the target group R911384699_Edition 03 Bosch Rexroth AG... -
Page 8: Purpose
Customer requests, comments or suggestions for improvement are of great importance to us. Please email your feedback on the documentations to Feedback.Documentation@boschrexroth.de. Directly insert comments in the electronic PDF document and send the PDF file to Bosch Rexroth. Bosch Rexroth AG R911384699_Edition 03... -
Page 9: Product Identification And Scope Of Delivery
SN: 123456789123456 Plant (7260) Manufacturing date MD: 17W40 Name of origin Made in... Company address Bosch Rexroth AG, 97816 Lohr, Germany CE conformity marking Rexroth barcode Test marking I-V-C-B-T-V Voltage specification In 24 V DC Current specification In 4.2 A Ambient temperature T(amb) 0-55 °C... -
Page 10: Explaining Signal Words And Safety Alert Symbol
In case of non-compliance with this safety instruction, death or serious injury will occur. WARNING In case of non-compliance with this safety instruction, death or serious injury can occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate injury can occur. Bosch Rexroth AG R911384699_Edition 03... -
Page 11: Symbols Used
The devices are intended for the following use cases: Operator terminals, visualization terminals and programming terminals with ● an integrated soft control in stand-alone machines Operator terminals, visualization terminals and programming terminals for ● connected IndraControl controls R911384699_Edition 03 Bosch Rexroth AG... -
Page 12: Spare Parts, Accessories And Wear Parts
Tab. 5-1: External 24 V power supply unit for the operator display 5.2 Uninterruptible power supply Ordering code Part number Description VAU02.1S-024-024-072-NN R911385289 Uninterruptible Power Supply 24 V DC, 72 watt with RS232 interface Tab. 5-2: Uninterruptible power supply (UPS) Bosch Rexroth AG R911384699_Edition 03... -
Page 13: Splitter
Length: 65 m RKB0008/070,0 (*******-*******-*******) R911173782 Length: 70 m Tab. 5-3: Connecting cables to control cabinet PC, panel PC and operator display. Further cable lengths are available on request. Further cable lengths are available upon request. R911384699_Edition 03 Bosch Rexroth AG... -
Page 14: Usb Connecting Cables (Usb 2.0)
The service life of the CMOS battery of type BR2032 is 5 to 7 years. 6 Ambient conditions Humidity 85% at 40°C (non-condensing) Operating temperature 0 to 55°C (with airflow 0.3 m/s) Storage temperature -20 to 60 °C Shock protection IEC 60068-2-27 Overvoltage category Bosch Rexroth AG R911384699_Edition 03... - Page 15 The devices to be installed into the housing and installation compartments ● must at least comply with the degree of protection IP 54 according to DIN EN 60529. The device shall be provided in a suitable fire enclosure in the end-use ● application. R911384699_Edition 03 Bosch Rexroth AG...
-
Page 16: Technical Data
Degree of protection IP20 Tab. 7-1: Technical data of the PR4100, the PR4200 and the PR4300 2 × GBit LAN (optional) Controller Intel® I350-AM2 LAN Controller Ethernet 10/100/1000 Mbps Tab. 7-2: Technical data 2 × GBit LAN Bosch Rexroth AG R911384699_Edition 03... -
Page 17: Panel Pc
Tab. 7-5: Technical data of the VR4x15 and the VR4x21 7.3 Optical characteristic values 7.3.1 TFT The maximum permissible number and type of pixel errors of TFT displays depends on the manufacturer and is defined by the respective incoming inspection of the vendor. R911384699_Edition 03 Bosch Rexroth AG... -
Page 18: Input System Or Multi-Touch Front
8.3 CE marking 8.3.1 Declaration of conformity The electronic products described in these instructions comply with the requirements and the target of the following EU directive and the following harmonized European standards: Bosch Rexroth AG R911384699_Edition 03... -
Page 19: Ul/Csa Certified
Loss of UL/CSA conformity due to modifications at the device UL and CSA marking applies only to the device upon delivery. After modifying the device, verify the UL and the CSA conformity. R911384699_Edition 03 Bosch Rexroth AG... -
Page 20: Interfaces
14/57 IndraControl PR4 and VR4 Control cabi- net PC and panel PC Interfaces 9 Interfaces Fig. 9-1: Interfaces PR4 without CDI+ interface XCDI+tx Fig. 9-2: Interfaces PR4 with CDI+ interface Bosch Rexroth AG R911384699_Edition 03... -
Page 21: Overview
D-SUB plug, 9-pin D-SUB socket, 9-pin XETH1, XETH2, XETH3 Ethernet interfaces RJ45 socket, 8-pin RJ45 plug 10/100/1000 Base-T (twisted pair, 8-wire) XUSB1, XUSB2 USB3.0 interfaces USB socket, USB plug, 8-pin, type A 8-pin, type A R911384699_Edition 03 Bosch Rexroth AG... -
Page 22: Pc Voltage Supply X1S1
The 24 V DC voltage supply for the control cabinet PC is connected via the "X1S1" connection. 1 2 3 Fig. 9-4: Interface for 24 V voltage supply Function +24 V supply voltage ① 0 V supply voltage ② Functional earth ③ Tab. 9-2: Bosch Rexroth AG R911384699_Edition 03... -
Page 23: Usb Interfaces Xusb1 To Xusb4
Fig. 9-6: Display port interfaces 9.6 Long distance XCDI+tx At the long-distance (XCDI+tx), A cable length of up to 100 m can be used to interconnect remote operating displays to the individual devices. Fig. 9-7: XCDI+ connection R911384699_Edition 03 Bosch Rexroth AG... -
Page 24: Optional Extension Modules
PC via the USB2.0 host. Fig. 9-9: Optional extension module, RS-422/485, electrically isolated 1 2 3 4 5 6 7 8 9 Fig. 9-10: Pin assignment RS-422/485, 9-pin, male RS-422 RS-485 Data- Data+ – – Bosch Rexroth AG R911384699_Edition 03... - Page 25 PC via the USB2.0 host. Fig. 9-11: Optional extension module, RS-232, electrically isolated 1 2 3 4 5 6 7 8 9 Fig. 9-12: Pin assignment RS-232, 9-pin, male RS-232 Tab. 9-4: Pin assignment RS-232, 9-pin, male R911384699_Edition 03 Bosch Rexroth AG...
-
Page 26: Mounting, Demounting And Electric Installation
10.1 Dimensions of the BC box The control cabinet PC can be mounted in front upright mounting using mounting holes. For the corresponding dimension, refer to the following figures: Fasten the devices using M6 screws. Bosch Rexroth AG R911384699_Edition 03... - Page 27 IndraControl PR4 and VR4 Control cabi- 21/57 net PC and panel PC Mounting, demounting and electric installation ① Optional CDI+ box Fig. 10-1: Mounting dimensions for device, front upright mounting R911384699_Edition 03 Bosch Rexroth AG...
- Page 28 22/57 IndraControl PR4 and VR4 Control cabi- net PC and panel PC Mounting, demounting and electric installation 186.15 196.75 Fig. 10-2: Housing dimensions, left side view Bosch Rexroth AG R911384699_Edition 03...
- Page 29 IndraControl PR4 and VR4 Control cabi- 23/57 net PC and panel PC Mounting, demounting and electric installation 106.1 86.4 ① Optional CDI+ box Fig. 10-3: Housing dimensions, top view R911384699_Edition 03 Bosch Rexroth AG...
-
Page 30: Housing Dimensions Of The Panel Pcs, Front Views Vr4X15 And Vr4X21
Fig. 10-4: Front view of the Panel PC ① ② ③ ④ ⑤ Display size Device width Device height Display width Display height Frame width 15" 21" Tab. 10-2: Housing dimensions of the VR4x15 and VR4x21 in millimeters Bosch Rexroth AG R911384699_Edition 03... -
Page 31: Housing Dimensions Of The Panel Pc Vr4X15
IndraControl PR4 and VR4 Control cabi- 25/57 net PC and panel PC Mounting, demounting and electric installation 10.3 Housing dimensions of the panel PC VR4x15 Fig. 10-5: Housing dimensions of the device VR4x15, left side view R911384699_Edition 03 Bosch Rexroth AG... -
Page 32: Housing Dimensions Of The Panel Pc Vr4X21
10.4 Housing dimensions of the panel PC VR4x21 The panel PC of type VR4x21 is available as horizontal and as vertical variant. Only the horizontal variant is described in the following, as the variants differ only in the front labeling. Bosch Rexroth AG R911384699_Edition 03... - Page 33 IndraControl PR4 and VR4 Control cabi- 27/57 net PC and panel PC Mounting, demounting and electric installation Fig. 10-7: Housing dimensions of the device VR4x21, left side view R911384699_Edition 03 Bosch Rexroth AG...
-
Page 34: Installation Notes
5. Position the control cabinet on a plane support and ensure that the right housing cover points up. 6. Touch the housing or ground connection (not the power supply) to discharge any electrostatic charge from your body. 7. Remove the six M3 screws from the housing cover. Bosch Rexroth AG R911384699_Edition 03... - Page 35 IndraControl PR4 and VR4 Control cabi- 29/57 net PC and panel PC Mounting, demounting and electric installation Fig. 10-9: Removing housing cover 8. Plug in the PCIe card into the PCIe slot and fix it with the M3 screw. R911384699_Edition 03 Bosch Rexroth AG...
-
Page 36: Ssd And Hdd Mas Memory Installation
1. Loosen the screws of the hard disk holder ① Fastening screws of the hard disk holder Fig. 10-11: Hard disk holder 2. Install the hard disk into the hard disk holder and tighten the screws. Bosch Rexroth AG R911384699_Edition 03... -
Page 37: Cfast Module
Fig. 10-13: Inserting hard disks into the device 10.6.3 CFast module The devices PR4/VR4 can be ordered with the "CFast module" option. The CFast module is always installed in the slot next to the PCIe slot. R911384699_Edition 03 Bosch Rexroth AG... -
Page 38: Replacing The Cmos Battery
PC and panel PC Mounting, demounting and electric installation Fig. 10-14: Mounting position of the CFast module 10.6.4 Replacing the CMOS battery To replace the CMOS battery BR2032, open the cover on the top of the housing. Bosch Rexroth AG R911384699_Edition 03... -
Page 39: Device Mounting Of The Panel Pc
PC and panel PC Mounting, demounting and electric installation Fig. 10-15: Replacing the CMOS battery Ensure the correct polarity when inserting the new CSMO battery! 10.7 Device mounting of the panel PC Install the panel PC as follows: R911384699_Edition 03 Bosch Rexroth AG... - Page 40 Fig. 10-16: Mounting screws at the bottom of the display 3. Install the panel PC into the mounting cut-out. The detents fasten the panel PC in the opening. Bosch Rexroth AG R911384699_Edition 03...
- Page 41 IndraControl PR4 and VR4 Control cabi- 35/57 net PC and panel PC Mounting, demounting and electric installation ① Detents Fig. 10-17: Detents on the upper side of the display R911384699_Edition 03 Bosch Rexroth AG...
- Page 42 Mounting, demounting and electric installation Fig. 10-18: Display in the mounting cut-out 4. Insert each fastening element into an opening and pull the fastening element back until it is in the rear part of the opening: Bosch Rexroth AG R911384699_Edition 03...
- Page 43 Fig. 10-19: Inserting fastening element into the opening 5. Tighten the cross-slotted screws. Fig. 10-20: Panel PC holders To ensure a high degree of moisture resistance, use a mounting torque of 0.5 Nm (4.5 lb-in). R911384699_Edition 03 Bosch Rexroth AG...
-
Page 44: Mounting Cut-Out
Consider the weight of the display and of the PC. Especially if ● there is a strong vibration. Reinforce the front plate with slates at the internal side close of the mounting cut-out if required. Bosch Rexroth AG R911384699_Edition 03... -
Page 45: Demounting
Fig. 10-22: Wiring the control cabinet PC to the operating display Connection 1. Connect the functional earth. 2. Connect the XCDI+tx interface at the control cabinet PC to the XCDi+rx interface at the respective operating display using a CDI+ cable. R911384699_Edition 03 Bosch Rexroth AG... -
Page 46: Connecting The Control Cabinet Pc To Multiple Operating Displays
“Clone” mode. The advanced mode can only be used if a second display is connected to the display port. The touch function is always active on all operating displays. Entries can not be blocked at individual operating displays. Bosch Rexroth AG R911384699_Edition 03... -
Page 47: Connecting The Control Cabinet Pc To The 24 V Voltage Supply
+rx" is sufficient for the last location. 10.10.3 Connecting the control cabinet PC to the 24 V voltage supply 1. Connect the "X1S1" interface for the 24 V voltage supply to the industrial power supply unit. R911384699_Edition 03 Bosch Rexroth AG... -
Page 48: Total Connection Diagram - Power Supply Unit, Ups And Control Cabinet Pc
IT security. Bosch Rexroth products are part of this integral concept. Bosch Rexroth product characteristics have to be taken into consideration in an integral IT security concept. The relevant characteristics are documented in the IT security guideline (R911342562). - Page 49 Tab. 11-1: Master and slave settings of RS-422 and RS-485 at CN2 Terminating resistor Switch positions 120 ohms 1(D+/-) on 2(RX+/-) on 3,4 off 300 ohms 3(D+/-) on 4(RX+/-) on 1,2 off Tab. 11-2: Terminating resistor settings of RS-422 and RS-485 at SW1 R911384699_Edition 03 Bosch Rexroth AG...
-
Page 50: Device Description
⑫ Power and Reset button Display port interfaces ⑤ ⑬ Status LED Analog audio interface ⑥ ⑭ Serial interfaces Bulk memory ⑦ ⑮ Voltage supply mPCIe interface module ⑧ Functional earth Fig. 12-2: PC box Bosch Rexroth AG R911384699_Edition 03... -
Page 51: Reset And Power Button
Tab. 12-2: Status LEDs for operating and error display on the front panel 12.2.3 Operating and error display of the PC box ④. The status LED are located at the interfaces, refer to on page 0 R911384699_Edition 03 Bosch Rexroth AG... -
Page 52: Error Causes And Troubleshooting
Connect the display port or CDI+ cables correctly ● If panels with a display port are used, use only Bosch ● Rexroth display cables to connect the panels, refer to chapter 5.6 "Connecting cables of the display port" on page Use only active DVI and HDMI display port adapters. -
Page 53: Cleaning Notes
Damaged parts must be replaced immediately. ● 15 Ordering information 15.1 Accessories and spare parts For ordering information on accessories and spare parts, refer to chapter 5 "Spare parts, accessories and wear parts" on page 6 R911384699_Edition 03 Bosch Rexroth AG... -
Page 54: Type Code
Language package A0 (DE/EN/FR/IT/ES/PT/SV) ........ = D Firmware version -No. Version 1 ....................= 1 Reserve 16-21 None ......................... = NN NN NN NN NN Material Identification Component ..............................= H Fig. 15-1: Type code for PR4 devices Bosch Rexroth AG R911384699_Edition 03... - Page 55 Language package A0 (DE/EN/FR/IT/ES/PT/SV) ........ = D Firmware version No. Version 1 ....................= 1 Reserve 16-21 Keine ....................... = NN NN NN NN NN Material identification Component ..............................= H Fig. 15-2: Type code for VR4 devices R911384699_Edition 03 Bosch Rexroth AG...
-
Page 56: Disposal
Contact the Service Hotline and Service Helpdesk under: Phone: +49 9352 40 5060 Fax: +49 9352 18 4941 E-mail: service.svc@boschrexroth.de Internet: http://www.boschrexroth.com Additional information on service, repair (e.g. delivery addresses) and training can be found on our internet sites. Bosch Rexroth AG R911384699_Edition 03... - Page 57 Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● R911384699_Edition 03 Bosch Rexroth AG...
- Page 58 52/57 IndraControl PR4 and VR4 Control cabi- net PC and panel PC Bosch Rexroth AG R911384699_Edition 03...
-
Page 59: Index
Device description......44 Display........44 Long distance....... 17 PC box........44 Dimensions....20, 24, 25, 26 Display.......... 44 DisplayPort........17 Maintenance......... 46 Disposal........50 Mass memory....... 30 Documentation Mounting........20 Change record......1 Mounting cut-out......38 R911384699_Edition 03 Bosch Rexroth AG... - Page 60 Standards........12 Suggestions........2 Support........50 Symbols.......... 5 Technical data....... 10 Terminating resistor...... 43 TFT..........11 Total connection diagram..... 42 Type code........48 UL/CSA certified......13 Uninterruptible power supply..6 UPS..........6 USB connecting cables....8 Bosch Rexroth AG R911384699_Edition 03...
- Page 61 IndraControl PR4 and VR4 Control cabi- 55/57 net PC and panel PC R911384699_Edition 03 Bosch Rexroth AG...
- Page 62 56/57 IndraControl PR4 and VR4 Control cabi- net PC and panel PC Bosch Rexroth AG R911384699_Edition 03...
- Page 63 IndraControl PR4 and VR4 Control cabi- 57/57 net PC and panel PC Notes...
- Page 64 Bosch Rexroth AG P.O. Box 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911384699* R911384699 DOK-CONTRL -PR4*VR4****-IT03-EN-P...