Related Manuals for AEG Thyro-E Series
Summary of Contents for AEG Thyro-E Series
- Page 1 Operating Instructions Thyro-E Thyro-E Lighting Controller, System 3AxxxE (B,T) Version 2.0 · Last update: 2009-07 · BAL 8000022632, EN PERFECT IN FORM AND FUNCTION...
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Page 2: Notes To This Operations Manual
AEG Power Solutions and its distributors, without prior notice, if purchased spare parts other than OEM AEG Power Solutions or such other than those purchased via AEG Power Solutions are used for maintenance and repair. -
Page 3: Conformity
Copyright The forwarding, copying and/or receipt of this Operations Manual via electronical or mechanical means, even in part, requires the expressive prior and written approval of AEG Power Solutions. © Copyright AEG Power Solutions 2009. All rights reserved. Page 4 of 4 Version: 1.7.2009... -
Page 4: Table Of Contents
Operations Manual Thyro Power Manager Notes to this Operations Manual Table of Contents 1 Notes to this Operations Manual..................3 Information Duty ...................... 3 Validity ........................3 Loss of Guarantee ....................3 Handling........................3 Conformity ....................... 4 Manufacturer......................4 Service ........................4 Copyright ......................... - Page 5 Notes to this Operations Manual Operations Manual Thyro Power Manager 4.5.5 Adaptation to the Lamp Type ................22 4.5.6 Adaptation to Local Conditions ................23 5 Shut-Down, Dis-Assembly.....................24 Safety Notes......................24 Electric Terminals....................24 Separation......................24 Disposal .........................24 5.4.1 Legal Regulations ....................24 5.4.2 Type of Disposal ....................24 6 Technical Data ......................25 Type Plate ......................25 Technical Data .......................25...
- Page 6 Operations Manual Thyro Power Manager Notes to this Operations Manual Setting of the Timer ....................40 10 Operation ........................45 10.1 Regular Operation ....................45 10.2 Service Operation (manually) ................46 10.3 End of Operation....................46 11 Maintenance ......................... 46 11.1 Safety Notes ......................
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Page 7: General Description
General Description Operations Manual Thyro Power Manager General Description The Thyro-E System (hereafter called the “system”) is an electronic unit to reduce the output voltage in three steps. It is designed for the connection of a lighting system to reduce the operating voltage at certain times and to consequently save costs, energy and CO . - Page 8 Operations Manual Thyro Power Manager General Description Figure 2: Circuit without Thyro-E Figure 3: Circuit with Thyro-E The system works as a continuous and contactless change-over switch of the transformer tappings. The continuous and contactless change-over takes place by means of the power controller Thyro-A 3A 230-xxx HRLP E.
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Page 9: Intended Use
Intended Use Operations Manual Thyro Power Manager The power controller is provided with an undervoltage monitor. If the mains voltage falls below this limit, the Unit immediately switches to the next higher stage preventing an extinguishing of the lamps. If this limit is reached, the overvoltage monitor, which is also provided in the power controller ensures the switching to a lower stage. - Page 10 Operations Manual Thyro Power Manager Intended Use High Voltage - Danger! This warning note refers to an especially endangering situation. Upon non- compliance, death or major injuries may occur due to electric shock. Please adhere to the described work and process procedures exactly, in order to avoid damage to people or to the Unit.
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Page 11: Safety Instructions
Intended Use Operations Manual Thyro Power Manager Safety Instructions 3.4.1 Accident Prevention Regulations Please unconditionally observe the accident prevention regulations of the host country as deployed within, and the generally valid safety instructions in accordance with IEC 364. The following 5 safety rules must be complied with, prior to the beginning of all work performed to the Unit: Attention High Voltage!! Safety rules for work performed to electrical facilities:... -
Page 12: Fire Protection
Operations Manual Thyro Power Manager Intended Use Please observe all safety and danger notes compiled on the Unit! All safety and danger notes compiled on the Unit shall be held in full number and be held a readable status. No changes, assemblies, and re-fittings, which impact the safety of the Unit, are allowed to be performed to the Unit without approval of the manufacturer. -
Page 13: Qualified Personnel
Intended Use Operations Manual Thyro Power Manager Fire Danger! In the case of smoke or smell development, as well as in case of fire, the Unit shall immediately be switched free of voltage, and a report shall be made to maintenance personnel. Smoking or open fire is forbidden. 3.4.4 Qualified Personnel The Unit may only be transported, be assembled, be connected, be started... -
Page 14: Installation
Operations Manual Thyro Power Manager Installation Safety conscientious work behaviour means that colleagues shall point out your error behaviour in as far as such is present, and shall report the determined faults to the relevant department or person. Table 3: Safety Conscientious Work Behaviour Installation Safety Notes The following 5 safety rules must be complied with prior to the beginning of all work... -
Page 15: Packaging, Storage, Transportation
Installation Operations Manual Thyro Power Manager Earthing is to be undertaken in accordance with the local regulations! The system has no own covering. Therefore the user has to ensure a protection against accidental contact by appropriate measures (installation in a cabinet, closed switch room, etc.). -
Page 16: Installation
Operations Manual Thyro Power Manager Installation The systems may be assembled next to each other without a sideward gap. The user must install the system within a casing or switch cabinet so that no dangers exist due to touching and that those applicable standards and safety regulations are complied with! Installation 4.5.1... - Page 17 Installation Operations Manual Thyro Power Manager control inputs Earth connection (to the lamps) Output L1 / phase to the lamps Output N / neutral to the lamps Input N / neutral from the mains Input (switched) L1 / phase from the mains, for the lamps Earth connection (from the mains) Input (permanent) L1 / phase from the mains, for the timer Figure 4: Terminal block...
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Page 18: Connection Diagrams
Operations Manual Thyro Power Manager Installation 4.5.4 Connection Diagrams Figure 5: Connection Diagram of the Thyro-E (extra supply of the timer) Figure 6: Connection Diagram of the Thyro-E System 3A-xxx E T 8000022632 BAL, EN Version: 1.7.2009 Page 19 of 19... - Page 19 Installation Operations Manual Thyro Power Manager The control has to be carried out by a device provided by the user for systems without integrated timer. Contacts can be used for this purpose as shown in Figure 7 or voltage outputs, as shown in Figure 8. See also chapter 9.3 Setting of the Timer. Figure 7: Connection Diagram of the Thyro-E without timer (control by external contacts) Figure 8: Connection Diagram of the Thyro- E without timer (control by external outputs) Three-phase systems can be interconnected from three individual Thyro-E systems.
- Page 20 Operations Manual Thyro Power Manager Installation Figure 9: Connection Diagram of a Three-Phase Thyro-E System 8000022632 BAL, EN Version: 1.7.2009 Page 21 of 21...
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Page 21: Adaptation To The Lamp Type
Installation Operations Manual Thyro Power Manager 4.5.5 Adaptation to the Lamp Type The following minimum lamp voltage is recommended depending on the type of lamp: Lamp type min. Energy voltage conservation Mercury discharge lamps 200V approx. 30% Sodium high pressure lamps 180V approx. -
Page 22: Adaptation To Local Conditions
Operations Manual Thyro Power Manager Installation The transformer tappings have to be adapted to the lamps used. If mercury vapour lamps are used, stage 2 should be reconnected to 210V tapping and stage 1 to 200V tapping. Stage 1 Stage 2 Stage 3 Figure 10: Transformer Tappings and Switching Stages 4.5.6... -
Page 23: Shut-Down, Dis-Assembly
Shut-Down, Dis-Assembly Operations Manual Thyro Power Manager Shut-Down, Dis-Assembly Shutdown and dis-assembly of the system may be performed for the reason of venue change or for disposal purposes. Safety Notes The following 5 safety rules must be complied with prior to the beginning of all work performed to the Unit: Attention High Voltage! Safety rules for work performed to electrical facilities:... -
Page 24: Technical Data
Operations Manual Thyro Power Manager Technical Data Technical Data Type Plate The following type plate is assembled to the mounting board (example of 10A nominal current): nominal current model (T = Timer) Figure 11: Type plate nominal voltage nominal current The “10”... - Page 25 Technical Data Operations Manual Thyro Power Manager tapping 7 190V~ stage 1 General: Type voltage 230V~ -15% / +10% The Unit corresponds to: DIN EN 50178 (see Operations Manual Thyro-A) Mains frequency: 47 – 63 Hz Operating mode: Continuous and contactless stage change-over of the transformer tappings Stage setting: or via bus system...
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Page 26: Dimensions And Weights
Operations Manual Thyro Power Manager Technical Data Components Power controller (Thyro-A 3A 230-xxx HRLP E) xxx = nominal current Autotransformer 6 tappings, power depending on the system for systems with “T” Timer from suevia DATA LOG 2 for systems with “B” Bypass contactor, type depending on the system Thyro-Tool E Visualisation and commissioning software... -
Page 27: Functional Description
Functional Description Operations Manual Thyro Power Manager Functional Description General The system is appropriate for nearly any type of lighting equipment making a significant conservation of energy and saving of costs possible by reducing the output voltage. This reduction may take place at times in which the full luminous intensity is not necessary. The system switches the tappings of an autotransformer continuously and contactless to the lamps. -
Page 28: Functional Description
Operations Manual Thyro Power Manager Functional Description The power controller is provided with an overvoltage and undervoltage monitor. If the lamp voltage falls below the adjustable value (factory setting 180V, see chapter 8.1.2 on page 33), it is immediately switched to the next higher stage. An extinguishing of the lamps is thereby prevented. -
Page 29: Description Of The General Procedures
Functional Description Operations Manual Thyro Power Manager Different parameters, such as, for example, the connection time, the under- and overvoltage limits, as well as other times and hystereses can be set in the power controller. The existing potentiometers and/or the PC programme Thyro-Tool E (extra) can be used for this purpose. However, the Unit is not completely pre-parameterised so that it also works without any further settings. -
Page 30: Control Via Binary Inputs
Operations Manual Thyro Power Manager Functional Description However, the timer can also be adapted by the user to his needs or times. Thus, it is for example reasonable in case of car park lighting to fully switch on the system on change of shifts and set it back in times between the change. -
Page 31: Messages With Bypass Contactor
Display and Operating Elements Operations Manual Thyro Power Manager 7.3.1 Messages with Bypass Contactor For systems with an integrated bypass contactor (extra, identification letter “B”), the output of a message to the relay causes a switching of the bypass contactor. However, it must not switch if one of the two lower stages is connected, as a short circuit would result. -
Page 32: Switch S1
Operations Manual Thyro Power Manager Display and Operating Elements given in this Operations Manual. Please ask for the Operations Manual of the power controller Thyro-A 3A 230-xxx HRLP E for further details. 8.1.1 Switch S1 Switch Function Open Closed Standard S1.10 Analogue Output 20mA/10V 20mA... -
Page 33: Analogue Output
Display and Operating Elements Operations Manual Thyro Power Manager The following values apply: Poti Function Adjustment aid R201 ON-TIME 1V / 2mA = 1min. R202 . limitation 1V / 2mA = 100V R203 . limitation 1V / 2mA = 100V R204 Amplifying Analogue Output 2V / 4mA = factor 1... - Page 34 Operations Manual Thyro Power Manager Display and Operating Elements Blinking LEDs have the following message meanings: LED: H101 H250 H350 H350 H350 Pulse Load Master Slave1 Slave2 Message: Inhibit Fault Intern Intern Intern Level indication Adjustment aid at the analogue output Fast Fast Frequency error...
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Page 35: Timer
Display and Operating Elements Operations Manual Thyro Power Manager Timer The basic systems marked with the letter “T” (timer) are equipped with a digital timer to control the reduction times. It is a “DATA LOG 2” from suevia. Figure 15: Timer DATA LOG 2 Four buttons to set the timer are located next to the display behind a cover. -
Page 36: Thyro-Tool E
Operations Manual Thyro Power Manager Display and Operating Elements Thyro-Tool E The integrated power controller type Thyro-A 3A 230-xxx HRLP E can also be connected to a PC and operated and adjusted simply and comfortably by the PC software Thyro-Tool E. A connection between PC and power controller is necessary to work with Thyro-Tool E. - Page 37 Display and Operating Elements Operations Manual Thyro Power Manager The PC software Thyro-Tool Family has to be installed on the PC first. However, it can only be used partially, e.g. to record a line diagram. As the Thyro-Tool E uses the basic functions of the Thyro-Tool Family, the latter has to be installed at least.
- Page 38 Operations Manual Thyro Power Manager Display and Operating Elements Another screen, in which the settings can be entered, is opened via “more”. However, the power controller has to be in Thyro-Tool mode for this purpose (switch S1.1 closed). If the power controller is not in Thyro-Tool mode, the values can only be displayed.
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Page 39: Commissioning
Commissioning Operations Manual Thyro Power Manager Commissioning Safety Notes High Voltage - Danger! Activate the Unit only if it is secured that parts under voltage cannot be touched. Process of Commissioning The commissioning of the Unit is performed upon expert installation The system is commissioned after proper installation. - Page 40 Operations Manual Thyro Power Manager Commissioning The following switching stages result: Positive logic Negative Logic Stage Type open open closed closed open closed closed open lowest closed open open closed mean closed closed open open highest Table 16: Timer, Switching Stages The timer has to be set as follows to implement the times described in chapter 7.2.2 page 30: Time Contact C2 / 2...
- Page 41 Commissioning Operations Manual Thyro Power Manager The following figures show the programming procedure for PROG 1. The table structure permits an implementation of the steps from the left to the right for each programme. Programming starts when the “OK” button is actuated 3x. Start Button „OK“...
- Page 42 Operations Manual Thyro Power Manager Commissioning If “OK” is pressed once more, C1 can now be If “OK” is pressed once more, C2 can now be set by the buttons “up” and “down”, in this set by the buttons “up” and “down”, in this example set to „OFF“...
- Page 43 Commissioning Operations Manual Thyro Power Manager Figure 24: Timer, Selection of the Weekday The hour is now set. It can be selected with the buttons “up” or "down". With “OK” follows the setting of the minute. Figure 25: Timer, Setting of Hour and Minute You enter the start menu by actuating “C”...
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Page 44: Operation
Operations Manual Thyro Power Manager Operation Figure 26: Timer, Programming Completed After having completed programming, the contacts C1 and C2 should be set manually by the buttons “C1” (down) and “C2” (up) in the same way as they would be set automatically by the timer (at the current time)! Otherwise, the timer would set the contacts only at the next programmed hour! If, for example, 9:21 a.m. -
Page 45: Service Operation (Manually)
Solutions or its traders, as guarantees, service agreements, etc. without further notice if no maintenance is carried out at the Unit and if parts other than the original AEG Power Solutions spare parts or spare parts purchased from AEG Power Solutions are used for maintenance and repair. -
Page 46: 11.1 Safety Notes
Operations Manual Thyro Power Manager Maintenance 11.1 Safety Notes The following 5 safety rules must be complied with, prior to the beginning of all work performed to the Unit: Attention High Voltage! Safety rules for work performed to electrical facilities: 1. -
Page 47: 11.3 Repairs
11.3 Repairs Only expert personnel of the company AEG Power Solutions may perform repairs made to the Unit. Only OEM spare parts are allowed to be used. Repairs performed by personnel of the user require approval of the manufacturer. -
Page 48: Indexes
Index Bertiebsanleitung Thyro-E; System 3A.xxxE (B,T) Indexes 12.1 Figure Indexes Figure 1: Thyro-E; System 3A-16 E T ..................8 Figure 2: Circuit without Thyro-E ....................9 Figure 3: Circuit with Thyro-E ....................9 Figure 4: Terminal block ......................18 Figure 5: Connection Diagram of the Thyro-E (extra supply of the timer) ......19 Figure 6: Connection Diagram of the Thyro-E System 3A-xxx E T ........19 Figure 7: Connection Diagram of the Thyro-E without timer (control by external contacts) ...20 Figure 8: Connection Diagram of the Thyro- E without timer (control by external outputs)..20... -
Page 49: Tables
Indexes Bertiebsanleitung Thyro-E; System 3A.xxxE (B,T) 12.2 Tables Table 1: Deployed Symbols ....................11 Table 2: Installation / Dimensions and Weights ..............16 Table 3: Lamp Type: Minimum Voltage and Energy Conservation........22 Table 4: Transformer Tappings....................22 Table 5: Technical Data ......................27 Table 6: Dimensions and weights .................. - Page 50 Index Bertiebsanleitung Thyro-E; System 3A.xxxE (B,T) Leakage and Cooling Water Malfunction Repairs Maintenance 46, 47 Safety Manufacturer Accident Prevention Messages Instructions Safety Notes Commissioning Fire Protection Notes to this Operations Manual General Installation Maintenance Qualified Personnel Operation Safety Conscientious Work Behaviour End of Operation Shut-Down, Dis-Assembly Regular Operation...
- Page 51 59581 Warstein-Belecke Germany Tel.: +49(0)2902 763 -520 / -290 Fax: +49(0)2902 763 -1201 www.aegpowercontrollers.com www.aegps.com Betriebsanleitung/Operating Instructions 8000022632 BAL, de/en 01/10; printed in Germany, subject to change without notice AEG is a registered trademark used under license from AB Electrolux...