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Page 3: Table Of Contents
GE Industrial Solutions Table of Contents Chapter 1: Introduction Overview ........................................1.1 1.1.1 Warnings, cautions, notes, and references....................... 1.2 1.1.2 Definitions....................................1.3 1.1.3 Description of the EntelliPro ES Motor Control Module ..................1.4 ...
Page 4 TABLE OF CONTENTS 2.1.2 Electrical installation................................2.6 2.1.2.1 Power supply connection ..........................2.6 2.1.2.2 Communication connection ........................... 2.7 2.1.2.3 Thermistor connection ............................2.7 2.1.2.4 Phase Current Connection ..........................2.8 2.1.2.5 Input/output connection ..........................2.8 ...
Page 5 TABLE OF CONTENTS Chapter 3: Motor Protection Thermal Overload ....................................... 3.1 3.1.1 Unbalance and phase-loss biasing..........................3.2 3.1.2 Hot/cold biasing ..................................3.2 3.1.3 Overload curve ..................................3.3 3.1.4 Cooling rate ....................................3.6 3.1.5 Overload protection n-times reset ..........................
Page 6 TABLE OF CONTENTS Profibu s ........................................4.33 4.2.1 Definitions....................................4.33 4.2.2 Profibus System concept ..............................4.34 4.2.3 Profibus Interface................................. 4.35 Profibus termination................................4.36 4.2.4 4.2.5 Profibus DP-parameterization ............................4.36 4.2.6 Communication set up and station addresses ....................... 4.36 ...
Page 7 TABLE OF CONTENTS 5.3.2.11 Modbus setting panel ............................. 5.26 5.3.2.12 Char (Characteristic) panel ........................... 5.27 5.3.2.13 Diagnostic panel ..............................5.27 5.3.2.14 Measure panel ..............................5.27 5.3.2.15 Alarm panel................................5.28 5.3.3 Debug panel ..................................... 5.28 ...
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Page 9: Chapter 1: Introduction
CHAPTER 1: INTR ODUCTION GE Industrial Solutions EPOS Motor Management System Chapter 1: Introduction This chapter provides an overview of the EPOS Motor Control System. Additional details are provided in subsequent chapters.
Page 10: Warnings, Cautions, Notes, And References
Features may be described herein that are not present in all hardware and software systems. GE Industrial Solutions assumes no obligation of notice to holders of this document with respect to changes subsequently made.
Page 11: Definitions
SEC, s seconds SEV 32, SEN GE Neumuenster switchboard systems sum of squares spst single pole-single throw transmission control protocol percent unbalance EP OS MOTOR MANAGEMENT SY STEM – INSTRUCTION MANUAL...
Page 12: Description Of The Entellipro Es Motor Control Module
CHAPTER 1: INTR ODUCTION 1.1.3 Description of the EntelliPro ES Motor Control Module The EntelliPro ES is used in conjunction with CTs in branch-drawout systems. This system consists of LEDs, fuses, contactors, and additional components required for the control and switching of the branch. The EntelliPro ES includes the following input/output capabilities: ...
Page 13 CHAPTER 1: INTR ODUCTION Entellipro ES3 DOL standard configuration EntelliPro ES5 DOL standard configuration Figure 1-1: Single-line diagram EP OS MOTOR MANAGEMENT SY STEM – INSTRUCTION MANUAL ...
Page 14: Entellipro Es Order Code
CHAPTER 1: INTR ODUCTION 1.1.4 EntelliPro ES order code Five unique catalog numbers are offered: EntelliPro ES3 DP 2 0 EntelliPro ES3 DP 3 0 EntelliPro ES5 DP 2 2 EntelliPro ES5 DP 2 3 EntelliPro ES5 DP 3 3 ...
Page 15 CHAPTER 1: INTR ODUCTION Table 1-1 shows features and protections available for the five catalogs. EntelliPro EntelliPro EntelliPro EntelliPro EntelliPro Features / Protections ES3 DP 2 0 ES3 DP 3 0 ES5 DP 2 2 ES5 DP 2 3 ES5 DP 3 3 24Vdc Supply input...
Page 16: Entellipro Es Current Transformer Definition
CHAPTER 1: INTR ODUCTION 1.1.5 EntelliPro ES Current Transformer Definition There are three items that must be considered when configuring the motor load level of the EntelliPro ES. The i tems to consider are the transformer type, the number of primary windings, and the EntelliPro ES full load current setting (FLA). ...
Page 17: Specifications
CHAPTER 1: INTR ODUCTION 1.2 Specifications NOTE: Specifications are subject to change without notice. 1.2.1 Protection Specifications Overload Fault (Thermal Model) IEC Class curves ..............5, 10, 15, 20, 25, 30, 35, 40 (IEC 60947) Thermal overload pickup ..........1.20 Motor full-load current (FLA) ..........1/6 Ict to Ict in steps of 0.1 ...
Page 18: Metering And Monitoring Specifications
CHAPTER 1: INTR ODUCTION Thermistor Sensor types: ................PTC (RHOT = 3.6 kΩ, RRESET = 1.5 kΩ) Time delay................500ms Elements ...................fault (trip) and warning (alarm) - warning not valid for ATEX Connection ................1, 3 or 6 thermistors in series Standard .................IEC 34-11-12 Max cable length to detect short ........AWG 14 = 266m AWG 16 = 160m AWG 20 = 70m...
Page 19 CHAPTER 1: INTR ODUCTION Phase Current Inputs Range....................8A CT: 1.34–8.0A (10 x CT) 32A CT: 5.30–32A (10 x CT) 64A CT: 10.6–64A (10 x CT) 630A CT: 105–630A (10 x CT) Frequency .................47.5 to 63.0 Hz Accuracy...................with external CT: ±5% / direct: ±2% ...
Page 20: Output Specifications
CHAPTER 1: INTR ODUCTION 1.2.4 Output specifications 4 - 20 mA Output Accuracy...................±1% from displayed RMS Motor Contact Relays Configuration................electromechanical SPST Contact material ..............silver alloy Operate time................10ms Minimum contact load ............10mA at 5Vdc / 30Vdc Continuous current ..............5A at 240Vac ...
Page 21: Power Supply Specifications
CHAPTER 1: INTR ODUCTION 1.2.5 Power supply specifications This section lists the specifications for the power supply. The power consumptions of the EntelliPro modules are listed in Table 1-3. Nominal..................24Vdc (24Vdc version)/140mA (max) 110/240Vac (120/240Vac version)/60mA (max) ...
Page 22: Testing And Certification
CHAPTER 1: INTR ODUCTION 1.2.7 Testing and certification Test Reference Standard Test Level Dielectric voltage withstands ..........1.5kV Impulse voltage withstand ..........EN60255-5 Electrostatic discharge............EN61000-4-2/IEC60255-22-2 Level 4 RF immunity ................EN61000-4-3/IEC60255-22-3 Level 3 Fast transient disturbance ..........EN61000-4-4/IEC60255-22-4 Class A Surge immunity ....
Page 23: Approvals
CHAPTER 1: INTR ODUCTION 1.2.8 Approvals Applicable Council Directive According to Low-Voltage Directive EN60255-5, EN61010-1 CE compliance: EMC Directive EN50263 / EN61000-6-2/ EN61000-6-4 ISO: Manufactured under a registered quality program – ISO9001 ROSH compliance: 1.2.9 Physical specifications ...
Page 24: Entellipro Cp3/Cp5 Hmi
CHAPTER 1: INTR ODUCTION 1.3 EntelliPro CP3/CP5 HMI The EntelliPro CP3 and CP5 HMI, shown in Figure 1-3, is a microprocessor-based device that connects to an industry- standard Modbus RTU on RS-485 wiring. The HMI is factory programmed to communicate with the EntelliPro ES devices in a MCC environment in order to provide a convenient station for viewing metering, status and setting information and controlling contactors operations.
Page 25: Winesg Configuration Tool
CHAPTER 1: INTR ODUCTION 1.4 WinESG Configuration Tool WinESG is a Profibus-based HMI used with the EPOS System to configure the EntelliPro ES. It provides the capability for a full parameterization and configuration of the EntelliPro ES devices. In addition it supports metering, event log, analog data retrieval, and downloading of custom logic application.
Page 26: Chapter 2: Installation / Configuration
CHAPTER 2: INSTALL ATION/CONFIGURATION GE Industrial Solutions EPOS Motor Management System Chapter 2: Installation / Configuration 2.1 Installation and initial operating The EntelliPro ES is an intelligent motor control relay that is mainly installed in low voltage systems for industrial usage.
Page 27: Mechanical Installation
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.1.1 Mechanical installation This section describes the mechanical installation of the EPOS system, including dimensions for mounting and information on module withdrawal and insertion. 2.1.1.1 Dimensions The EntelliPro ES is packaged in a modular arrangement . Figure 2-1 shows the dimensions of the EntelliPro ES. NOTE: All dimensions are in mm.
Page 28: Product Identification
EntelliPro ES5 DP 2 2 defines the catalog number of the device. Ref-No. is a GE defined number for the unit . Relays 41, 43, and 45 are motor relays rated AC-15 5A/240Vac and DC-13 2.5A/24Vdc Supply Voltage A1+ A2-: 24V DC, indicates that the power supply for this unit is 24Vdc.
Page 29: Mounting
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.1.1.3 Mounting CAUTION: To avoid the potential for personal injury from fire hazards, ensure the unit is mounted in a safe location and/or within an appropriate enclosure. Unit must be un-powered and all connectors removed during installation.
Page 30: Entellipro Es Connector Terminal Identification
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.1.1.4 EntelliPro ES Connector terminal identification The EntelliPro ES connectors pinout and description are shown in Table 2-3 Connector Number Description Digital Input ( 24Vdc + or 110/230vac) Digital Input ( 24Vdc + or 110/230vac) Digital Input ( 24Vdc + or 110/230vac) Digital Input ( 24Vdc + or 110/230vac) Digital Input ( 24Vdc + or 110/230vac)
Page 31: Electrical Installation
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.1.2 Electrical installation This section describes the electrical installation of the EntelliPro ES motor relay. CAUTION: EntelliPro ES is not to be used in any way other than described in this manual. ...
Page 32: Communication Connection
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.1.2.2 Communication connection Two two-wire RS485 ports (Modbus RTU and Profibus) are available. Up to 32 EntelliPro ES relays can be daisy- chained together on a communication channel without exceeding the driver capability. Commercially available repeaters can be used to add more than 32 relays.
Page 33 CHAPTER 2: INSTALL ATION/CONFIGURATION Digital Input Mapping Active High Signal Active Low Signal ON1 Command ON1 Command ON2 Command ON2 Command OFF Command OFF Command Main Contactor 1 Feedback Main Contactor 1 Feedback MCCB ON Feedback MCCB ON Feedback Main Contactor 2 Feedback Main Contactor 2 Feedback...
Page 34: 4-20Ma Output Connection
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.1.2.6 4-20mA output connection Refer to Figure 2-4, Item G, for typical 4-20mA connections. 2.1.2.7 Dielectric strength testing It may be required to test a complete motor starter for dielectric strength (“flash” or “HIPOT”) with the EntelliPro ES Installed.
Page 35: Motor Control Configuration
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.2 Motor Control Configuration This section is split into two parts; one for an expert integrator requiring a full knowledge of all parameters and configuration and the other requiring minimal knowledge to configure the EntelliPro ES. ...
Page 36: Local And Remote Sources Listing
CHAPTER 2: INSTALL ATION/CONFIGURATION Fixed Local Control commands (start, stop, reset etc) can only be issued by local sources. See section 2.2.1.1 for the local source listing. NOTE: If the hardwire connection is set to 1-bit (level) then locals CP / Modbus RTU and WinESG are disabled.
Page 37 CHAPTER 2: INSTALL ATION/CONFIGURATION Register Description Bit Definition Bit0 thru Bit2 defines the Remote source Bit0 – Bit 2 0 - None 1 - Profibus Class 1 2- Modbus 3-Hardwire Bit4 thru Bit6 defines the source that controls the local/ ...
Page 38: Motor Control Via Winesg
2.2.1.4 Motor Control via WinESG Similar configuration as above can be done using GE configuration software WinESG. Refer to WinESG parameterization /control panel on Chapter 5. 2.2.1.5 Motor Control via Profibus Class 1 ...
Page 39: Control Variant 1 Configuration
CHAPTER 2: INSTALL ATION/CONFIGURATION Control Variant 1 Configuration Profibus Class1 master is enabled, configured as remote source, and has the control of the “local- remote-off” switch. Profibus Class1 bus failure detection is enabled. On Class1 bus failure, switch position is forced to local position.
Page 40: Control Variant 2 Configuration
CHAPTER 2: INSTALL ATION/CONFIGURATION Control Variant 2 Configuration Profibus Class1 master is enabled, configured as remote source, and hardwire has the control of the “local- remote-off” switch. Profibus Class1 bus failure detection is enabled. Class1 bus failure does not affect switch position. Modbus failure has affected the on switch position.
Page 41: Control Variant 3 Configuration
CHAPTER 2: INSTALL ATION/CONFIGURATION Control Variant 3 Configuration Profibus Class1 master is enabled, configured as remote source, and Modbus has the control of the “local-remote-off” switch. Profibus Class1 bus failure detection is enabled. On Class1 bus failure, has no effect on the switch position.
Page 42: Control Variant 4 Configuration
CHAPTER 2: INSTALL ATION/CONFIGURATION Control Variant 4 Configuration Profibus Class1 master is disabled. Modbus is configured as remote source and has the control of the “local- remote-off” switch. Profibus Class1 bus failure detection is disabled. On Modbus` failure the switch position is forced to local position Refer to figure 2-8 ...
Page 43: Control Variant 5 Configuration
CHAPTER 2: INSTALL ATION/CONFIGURATION Control Variant 5 Configuration Profibus Class1 master is disabled. Modbus is configured as remote source and hardwire has the control of the “local-remote-off” switch. Profibus Class1 bus failure detection is disabled. Modbus failure has no effect on switch position.
Page 44: Control Variant 6 Configuration
CHAPTER 2: INSTALL ATION/CONFIGURATION Control Variant 6 Configuration Profibus Class1 master is enabled. Any local sources (Modbus, WinESG, Hardwire) if enabled, can control the motor operation (ON/OFF). Profibus Class1 bus failure detection is disabled. Refer to Figure 2-10. ...
Page 45: Motor Starter Configuration
Actuator with limit or torque switch In additional customers can order customized motor starter arrangement by providing GE with desired logic control for inputs, outputs and timers. Customer can change pre-defined configurations of any motor starter if the default configuration is not NOTE: selected.
Page 46: Motor Starter Type - Full-Voltage Non-Reversing Starter
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.1 Motor Starter Type - Full-voltage non-reversing starter The typical full-voltage non-reversing starter type is a full voltage or across the line non-reversing starter. Before the motor can be turned ON the “drawer ready switch” must be active. In order to activate the “drawer ready switch”...
Page 47 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 48 CHAPTER 2: INSTALL ATION/CONFIGURATION For EntelliPro ES3 types: Input 99 is mapped to contactor 1 feedback - active high Input 98 is mapped to external supervision - active low. Input 97 is mapped to control circuit feedback - active low Input 96 is mapped to main circuit feedback - active low Input 95 is mapped to emergency stop...
Page 49 CHAPTER 2: INSTALL ATION/CONFIGURATION NOTE: if default configuration box is left un-checked, the user will have the ability to change the mapping and other parameters. Refer to Tables 2-6 and 2-7 for the complete default configuration of the full-voltage non-reversing starter motor starter. Figures 2-11 and 2-12 show typical full-voltage non- reversing starter wiring diagrams for EntelliPro ES3 and EntelliPro ES5.
Page 50 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-12: EntelliPro ES5 full-voltage non-reversing starter (DOL) wiring diagram 2.25 EPOS MOTOR MANAGEMENT SYSTEM- INSTRUCTION MANUAL ...
Page 51: Motor Starter Type - Full-Voltage Reversing Starter
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.2 Motor Starter Type - Full-voltage reversing starter The typical full-voltage reversing starter is a full voltage or across the line reversing starter. Before the motor can be turned ON the “drawer ready switch” must be active. In order to activate the “drawer ready switch”...
Page 52 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 53 CHAPTER 2: INSTALL ATION/CONFIGURATION If the default configuration and the DOL reverse typical are selected in the WinESG parameterization/information shown in the illustration below or by setting Modbus function code 6 register 62 bit0 to 1 and bits 8,9,10 and 11 to 0x1,the inputs and outputs are mapped as below: For EntelliPro ES3 types: Input 99 is mapped to contactor 1 feedback...
Page 54 CHAPTER 2: INSTALL ATION/CONFIGURATION Output 41 is mapped to contactor 1 Output 43 is mapped to contactor 2 Output 45 is mapped to ATEX redundancy contactor Output 22 is mapped to local control Output 23 is mapped to ON1 feedback Output 24 is mapped to ON2 feedback Output 25 is mapped to drawer ready switch (high priority) and identification –relay flashing (low priority) Output 26 is mapped to failure...
Page 55 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-14: EntelliPro ES5 Full-voltage reversing starter wiring diagram EP OS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 2.30 ...
Page 56: Motor Starter Type Star-Delta Open Transition Starter
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.3 Motor Starter Type Star-delta open transition starter The typical Star-delta open transition starter is a reduced voltage starter. Before the motor can be turned ON the “drawer ready switch” must be active. In order to activate the “drawer ready switch”...
Page 57 CHAPTER 2: INSTALL ATION/CONFIGURATION If Fixed local is selected as a controlling device, any source assigned as local can control the motor (ON/OFF). If Fixed remote is selected as a controlling device, only the remote source can control the motor (ON/OFF). NOTE: only one control (local or remote) can be enabled at a time.
Page 58 CHAPTER 2: INSTALL ATION/CONFIGURATION If the default configuration and the Star delta typical are selected in the WinESG parameterization/information panel shown in the illustration below or by setting Modbus function code 6 register 62 bit0 to 1 and bits 8,9,10 and 11 to 0x2,the inputs and outputs are mapped as below: For EntelliPro ES3 types: Input 99 is mapped to contactor 1 feedback...
Page 59 CHAPTER 2: INSTALL ATION/CONFIGURATION Output 41 is mapped to contactor 1 Output 43 is mapped to contactor D Output 45 is mapped to contactor Y Output 22 is mapped to ATEX redundancy contactor Output 23 is mapped to ON1 feedback Output 24 is mapped to local control Output 25 is mapped to drawer ready switch (high priority) and identification –relay flashing (low priority) Output 26 is mapped to failure...
Page 60 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-16: EntelliPro ES5 Star-delta open transition starter wiring diagram 2.35 EPOS MOTOR MANAGEMENT SYSTEM- INSTRUCTION MANUAL ...
Page 61: Motor Starter Type - Star-Delta Reverse Open Transition Starter
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.4 Motor Starter Type - Star-delta reverse open transition starter The typical Star-delta reverse open transition starter is a reduced voltage starter. Before the motor can be turned ON the “drawer ready switch” must be active. In order to activate the “drawer ready switch”...
Page 62 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 63 CHAPTER 2: INSTALL ATION/CONFIGURATION When the “Y contactor maximum ON time” timer expires or the current has fallen below a pre-defined value, set by threshold 4 (typical specific) in WinESG parameterization/device setting panel or Modbus function code 6 register 21, the EntelliPro contact output relay 23 will de-energize; contactor Y opens, opening the Wye connection.
Page 64 CHAPTER 2: INSTALL ATION/CONFIGURATION Output 41 is mapped to contactor 1 Output 43 is mapped to contactor D Output 45 is mapped to contactor 2 Output 22 is mapped to ATEX redundancy contactor Output 23 is mapped to Y feedback Output 24 is mapped to local control Output 25 is mapped to drawer ready switch (high priority) and identification –relay flashing (low priority) Output 26 is mapped to failure...
Page 65: Motor Starter Type - Soft Starter Type
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.5 Motor Starter Type – Soft starter type The typical soft starter is used with an external soft starter that ramps the motor speed up to start and down to stop. Once the motor is ramped up, the soft starter can be bypassed. Before the motor can be turned ON the “drawer ready switch”...
Page 66 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 67 CHAPTER 2: INSTALL ATION/CONFIGURATION If the “soft stop time activated” parameter is set, the by-pass relay 43 will open immediately after the OFF command is received, and after the soft stop timer expires, output relay 41 opens, K1 opens, and removes power to the soft starter and motor.
Page 68 CHAPTER 2: INSTALL ATION/CONFIGURATION Input 17 is mapped to safety circuit - active low Input 18 is mapped to mode switch local - active high Input 19 is mapped to mode switch remote - active high Output 41 is mapped to contactor 1 Output 43 is mapped to by-pass contactor Output 45 is mapped to ATEX redundancy contactor Output 22 is mapped to local control...
Page 69 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-19: EntelliPro ES5 softstarter starter wiring diagram EP OS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 2.44 ...
Page 70 CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.6 Motor Starter Type - Soft starter reverse type The typical soft starter reverse starter type is used with an external soft starter that ramps the motor speed up to start and down to stop. Once the motor is started, the soft starter can be bypassed. Before the motor can be turned ON the “drawer ready switch”...
Page 71 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 72 CHAPTER 2: INSTALL ATION/CONFIGURATION If the “soft stop time activated” parameter is set, the by-pass relay 45 will open immediately after the OFF command is received, and after the soft stop timer expires, output relay 41 opens, K1 opens, and removes power to the soft starter and motor.
Page 73 CHAPTER 2: INSTALL ATION/CONFIGURATION For EntelliPro ES3 types: Input 99 is mapped to forward contactor 1 feedback - active high Input 98 is mapped to reverse contactor 2 feedback - active low Input 97 is mapped to by-pass contactor feedback - active high Input 96 is mapped to up-to-speed feedback - active high...
Page 74 CHAPTER 2: INSTALL ATION/CONFIGURATION NOTE: If default configuration box is left un-checked, the user will have the ability to change the mapping and other parameters. NOTE: Ensure soft starter is located before contactor. Refer to Tables 2-6 and 2-7 for the complete input, output , timer and control configurations of the reverse soft starter.
Page 75 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-21: EntelliPro ES5 reverse softstarter starter wiring diagram EP OS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 2.50 ...
Page 76: Breaker Control
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.7 Breaker Control The typical breaker control starter type is used to control opening and closing of the breaker. Before the breaker can be turned ON the “drawer ready switch” must be active. In order to activate the “drawer ready switch”...
Page 77 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 78 CHAPTER 2: INSTALL ATION/CONFIGURATION CAUTION: EntelliPro ES should not be used as a means to provide instantaneous breaker protection. If the default configuration and the breaker typical are selected in the WinESG parameterization/information panel shown in the illustration below or by setting Modbus function code 6 register 62 bit0 to 1 and bits 8,9,10 and 11 to 0x8,the inputs and outputs are mapped as below: For EntelliPro ES3 types: Input 99 is mapped to Breaker ON feedback...
Page 79 CHAPTER 2: INSTALL ATION/CONFIGURATION Output 41 is mapped to breaker ON Output 43 is mapped to breaker OFF Output 45 is mapped to reset Output 22 is mapped to local control Output 23 is mapped to ON1 command (start) Output 24 is mapped to warning Output 25 is mapped to drawer ready switch (high priority) and identification –relay flashing (low priority) Output 26 is mapped to failure...
Page 80 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-23: EntelliPro ES5 Breaker control starter wiring diagram 2.55 EPOS MOTOR MANAGEMENT SYSTEM- INSTRUCTION MANUAL ...
Page 81: Motor Starter Type - Dahlander Starter Type
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.8 Motor Starter Type - Dahlander starter type The typical Dahlander starter type is a full voltage across the line two-speed starter. Before the motor can be turned ON the “drawer ready switch” must be active. In order to activate the “drawer ready switch”...
Page 82 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 83 CHAPTER 2: INSTALL ATION/CONFIGURATION Refer to Tables 2-6 and 2-7 for the complete input, output, timer and control configurations of the Dahlander motor starter. Figures 2-24 and 2-25 show typical Dahlander starter diagrams for EntelliPro ES3 and EntelliPro ES5. If the default configuration and the Dahlander typical are selected in the WinESG parameterization/information panel shown in the illustration below or by setting Modbus function code 6 register 62 bit0 to 1 and bits 8,9,10 and 11 to 0x6,the inputs and outputs are mapped as below:...
Page 84 CHAPTER 2: INSTALL ATION/CONFIGURATION Input 18 is mapped to mode switch local - active high Input 19 is mapped to mode switch remote - active high Output 41 is mapped to contactor 1 Output 43 is mapped to contactor 2 Output 45 is mapped to contactor Y Output 22 is mapped to ATEX redundancy contactor Output 23 is mapped to slow ON1 feedback...
Page 85 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-25: EntelliPro ES5 Dahlander starter wiring diagram EP OS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 2.60 ...
Page 86: Motor Starter Type - Pole Changer Starter Type
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.9 Motor Starter Type – Pole changer starter type The typical Pole changer starter type is a full voltage across the line two-speed starter. Before the motor can be turned ON the “drawer ready switch” must be active. In order to activate the “drawer ready switch”...
Page 87 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 88 CHAPTER 2: INSTALL ATION/CONFIGURATION If the default configuration and the pole changer typical are selected in the WinESG parameterization/information panel shown in the illustration below or by setting Modbus function code 6 register 62 bit0 to 1 and bits 8,9,10 and 11 to 0x7,the inputs and outputs are mapped as below: For EntelliPro ES3 types: Input 99 is mapped to contactor 1 feedback...
Page 89 CHAPTER 2: INSTALL ATION/CONFIGURATION Output 22 is mapped to local control Output 23 is mapped to slow ON1 feedback Output 24 is mapped to fast ON2 feedback Output 25 is mapped to drawer ready switch (high priority) and identification –relay flashing (low priority) Output 26 is mapped to failure NOTE: If default configuration box is left un-checked, the user will have the ability to change the mapping and...
Page 90 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-27: EntelliPro ES5 Pole changer starter wiring diagram 2.65 EPOS MOTOR MANAGEMENT SYSTEM- INSTRUCTION MANUAL ...
Page 91: Solenoid Valve Type
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.10 Solenoid valve type Before the solenoid can be activated the “drawer ready switch” must be active. In order to activate the “drawer ready switch” the following must be done:  All faults and device errors must be cleared using WinESG control panel, Modbus function code 6 registers 65 thru 106 depending on the fault type, Profibus class 1 telegram B2701, or hardwire (make sure an input is mapped to “reset alarm”...
Page 92 CHAPTER 2: INSTALL ATION/CONFIGURATION If Hardwire is selected as a controlling device, one input must be mapped to mode switch local and a different input to mode switch remote. If input mode switch local is active, all mechanisms defined as locals can control the motor (ON/OFF).
Page 93 CHAPTER 2: INSTALL ATION/CONFIGURATION When limit switch 2 is reached (input 96 on EntelliPro ES3 and input 19 on EntelliPro ES5) a “switch position” warning or a fault will be generated. CAUTION: The phase system in WinESG parameterization\device settings panel shown in the illustration below or Modbus function code 6 register 5 must be set to 1 phase if the system is a 1 phase system for proper overload protection.
Page 94 CHAPTER 2: INSTALL ATION/CONFIGURATION For EntelliPro ES5 types: Input 99 is mapped to contactor 1 feedback - active high Input 98 is mapped to drawer in test position - active high Input 97 is mapped to drawer in operation mode - active high Input 96 is mapped to mode switch local - active high...
Page 95 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-28: EntelliPro ES3 Solenoid valve wiring diagram EP OS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 2.70 ...
Page 96 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-29: EntelliPro ES5 Solenoid valve wiring diagram 2.71 EPOS MOTOR MANAGEMENT SYSTEM- INSTRUCTION MANUAL ...
Page 97: Actuator Type
CHAPTER 2: INSTALL ATION/CONFIGURATION 2.3.11 Actuator type The typical actuator type is typically used on applications where a motor moves a valve between two endpoints – open and closed. Before the motor can be turned ON the “drawer ready switch” must be active. In order to activate the “drawer ready switch”...
Page 98 CHAPTER 2: INSTALL ATION/CONFIGURATION If Fixed local is selected as a controlling device, any source assigned as local can control the motor (ON/OFF). If Fixed remote is selected as a controlling device, only the remote source can control the motor (ON/OFF). Only one control (local or remote) can be enabled at a time.
Page 99 CHAPTER 2: INSTALL ATION/CONFIGURATION Only the following six configurations are valid: Configuration Limit switch Torque switch Switch OFF Switch OFF at Switch OFF activated activated at limit switch torque switch at current threshold Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled...
Page 100 CHAPTER 2: INSTALL ATION/CONFIGURATION When an OFF command is received, EntelliPro contact output relays 41 or 43 open, contactors K1 and K2 close, and the motor stops. The starter logic is fully symmetrical between right and left. Configuration 2 operation - limit switched activated and switch OFF at current threshold: In order to start the motor on either direction, the limit switch 1 reached and limit switch 2 reached inputs (inputs 96 and 97on EntelliPro ES3 and inputs 18 and 19 on EntelliPro ES5) must NOT be active at the same time.
Page 101 CHAPTER 2: INSTALL ATION/CONFIGURATION Configuration 3 operation - limit switched activated, torque switch activated and switch OFF at limit switch: In order to start the motor on either direction, limit switch 1 reached and limit switch 2 reached inputs (inputs 96 and 97on EntelliPro ES3 and inputs 18 and 19 on EntelliPro ES5) must NOT be active at the same time.
Page 102 CHAPTER 2: INSTALL ATION/CONFIGURATION Configuration 4 operation - limit switched activated, torque switch activated and switch OFF at torque switch: In order to start the motor on either direction, limit switch 1 reached and limit switch 2 reached inputs (inputs 96 and 97on EntelliPro ES3 and inputs 18 and 19 on EntelliPro ES5 must NOT be active at the same time.
Page 103 CHAPTER 2: INSTALL ATION/CONFIGURATION Configuration 5 operation - limit switched activated disabled, torque switch activated disabled and switch OFF at current threshold: When an ON1 right command is received, contactor K1, controlled by EntelliPro output relay 41, will close, provided the motor is in the off state and the drawer ready switch is active, which will start the motor in a right direction.
Page 104 CHAPTER 2: INSTALL ATION/CONFIGURATION Configuration 6 operation - torque switch activated and switch OFF at torque switch: In order to start the motor on either direction, the Torque switch 1 reached and torque switch 2 reached inputs (inputs 14 and 15 on EntelliPro ES5) must NOT be active at the same time.
Page 105 CHAPTER 2: INSTALL ATION/CONFIGURATION For EntelliPro ES3 types: Input 99 is mapped to contactor 1 feedback - active high Input 98 is mapped to contactor 2 feedback - active low Input 97 is mapped to limit switch 1 reached - active low Input 96 is mapped to limit switch 2 reached - active low...
Page 106 CHAPTER 2: INSTALL ATION/CONFIGURATION Refer to Tables 2-6 and 2-7 for the complete input, output, timer and control configurations of an actuator starter. Figures 2-30 and 2-31 show typical actuator starter diagrams for EntelliPro ES3 and EntelliPro ES5. Figure 2-30: EntelliPro ES3 Actuator wiring diagram 2.81 EPOS MOTOR MANAGEMENT SYSTEM- INSTRUCTION MANUAL...
Page 107 CHAPTER 2: INSTALL ATION/CONFIGURATION Figure 2-31: EntelliPro ES5 Actuator starter wiring diagram EP OS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 2.82 ...
Page 108 CHAPTER 2: INSTALL ATION/CONFIGURATION Tables below show the default configuration for all typicals. Motor Starter Standard Configuration EntelliPro ES3 Full-voltage Star-delta Full-voltage Star-delta Softstarter Pole- Solenoid non- non- Softstarter Breaker Dahlander Actuator reversing reversing reversing...
Page 109 CHAPTER 2: INSTALL ATION/CONFIGURATION Motor Starter Standard Configuration EntelliPro ES3 Full-voltage Star-delta Full-voltage Star-delta Softstarter Pole- Solenoid non- non- Softstarter Breaker Dahlander Actuator reversing reversing reversing changer valve reversing reversing Input 97 Mapping Control Control Contactor 3...
Page 110 CHAPTER 2: INSTALL ATION/CONFIGURATION Motor Starter Standard Configuration EntelliPro ES5 Full-voltage Star-delta Full-voltage Star-delta Softstarter Solenoid non- non- Softstarter Breaker Dahlander Polechanger Actuator reversing reversing reversing Valve reversing reversing Feedback via contact Activated Activated Activated...
Page 111 CHAPTER 2: INSTALL ATION/CONFIGURATION Motor Starter Standard Configuration EntelliPro ES5 Full-voltage Star-delta Full-voltage Star-delta Softstarter Solenoid non- non- Softstarter Breaker Dahlander Polechanger Actuator reversing reversing reversing Valve reversing reversing Input 97 Mapping Reset Alarm Reset Alarm Delta...
Page 112 CHAPTER 2: INSTALL ATION/CONFIGURATION Motor Starter Standard Configuration EntelliPro ES5 Full-voltage Star-delta Full-voltage Star-delta Softstarter Solenoid non- non- Softstarter Breaker Dahlander Polechanger Actuator reversing reversing reversing Valve reversing reversing First Function Relay 23 Mapping ON 1 ON 1 ON 1...
Page 113: Chapter 3: Motor Protection
CHAPTER 3: MOTOR PR OTECTION GE Industrial Solutions EPOS Motor Management System Chapter 3: Motor Protection The EntelliPro ES provides the following protection functions: Thermal overload with n-times auto-reset ...
Page 114: Unbalance And Phase-Loss Biasing
CHAPTER 3: MOTOR PR OTECTION 3.1.1 Unbalance and phase-loss biasing Unbalanced phase currents (that is, negative-sequence currents) cause rotor heating in addition to the normal heating caused by positive-sequence currents. When the motor is running, the rotor rotates in the direction of the positive- sequence MMF wave at near synchronous speed.
Page 115: Overload Curve
CHAPTER 3: MOTOR PR OTECTION 3.1.3 Overload curve The overload curve accounts for the rapid motor heating that occurs during stall, acceleration, and overload. Specifically, the overload curve controls the rate of increase of the accumulated motor heating value whenever the equivalent average motor heating current is greater than 1.12 times the full-load current setpoint .
Page 116 CHAPTER 3: MOTOR PR OTECTION 10,000 EntelliPro ES Overload Trip Characteristic 3-Pole / 3-Wire 1,000 Class 40 Class 35 Class 30 Class 25 Class 20 Class 15...
Page 117 CHAPTER 3: MOTOR PR OTECTION 10,000 EntelliPro ES Overload Trip Characteristic 2-Pole / 2-Wire 1,000 Class 40 Class 35 Class 30 Class 25 Class 20...
Page 118: Cooling Rate
CHAPTER 3: MOTOR PR OTECTION 3.1.4 Cooling rate The thermal cooling model causes the accumulated motor heating value to decrease exponentially when the steady- state accumulated motor heating value is less than the actual accumulated motor heating value. The cooling time constant (K) is programmable up to 15 times the time constant for the selected trip class.
Page 119 CHAPTER 3: MOTOR PR OTECTION M otor Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Class 5 Heating K = 1 K = 2...
Page 120 CHAPTER 3: MOTOR PR OTECTION M otor Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0 Class 1 0...
Page 121 CHAPTER 3: MOTOR PR OTECTION M o tor Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5 Class 1 5...
Page 122 CHAPTER 3: MOTOR PR OTECTION M o to r Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Class 20 Heating K = 1...
Page 123 CHAPTER 3: MOTOR PR OTECTION M o to r Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Class 25 Heating K = 1...
Page 124 CHAPTER 3: MOTOR PR OTECTION M otor Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Class 30 Heating K = 1 K = 2...
Page 125 CHAPTER 3: MOTOR PR OTECTION M o to r Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Class 35 Heating K = 1...
Page 126 CHAPTER 3: MOTOR PR OTECTION M o to r Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Heating K = 1...
Page 127: Overload Protection N-Times Reset
CHAPTER 3: MOTOR PR OTECTION 3.1.5 Overload protection n-times reset EntelliPro ES has an n-times automatic reset function, which allows a defined number of automatic reset operations. The reset count will be automatically cleared when one hour elapses from the last overload trip. ...
Page 128 CHAPTER 3: MOTOR PR OTECTION When the auto-reset parameter is set to 1, the Auto-Reset is allowed after an overload trip occurred. NOTE: auto reset will NOT be allowed for 1 hour after the last trip. When the auto-reset parameter is set to 2, 2 auto-Resets are allowed after an overload trip occurred.
Page 129: Overload Protection Programmable Settings
The EntelliPro ES motor trip and alarm overload setpoints may be viewed or changed through Modbus or Profibus DP communication protocols. GE offers a Profibus configuration application (WinESG), for easy set-up. EntelliPro ES supports the use of two current transformer (CT rated current for single speed motor and CT rated current low for two speed motor) and two motor load (motor rated current and motor rated current low settings for protection.
Page 130 CHAPTER 3: MOTOR PR OTECTION CAUTION: Make sure the proper system phase is selected for the application. If having a three-phase system, 3- phase must be selected in WinESG parameterization/device settings panel shown in the illustration below or Modbus function code 6 register 5.
Page 131: Phase Loss And Current Unbalance
CHAPTER 3: MOTOR PR OTECTION 3.2 Phase loss and current unbalance The Current Unbalance is detected whenever the minimum of the three phase currents is less than 70% of the maximum phase current (RMS value). The Phase Loss is detected whenever the minimum of the three phase currents is less than 40% of the maximum phase current (RMS value).
Page 132: Ground Fault
CHAPTER 3: MOTOR PROTECTION 3.3 Ground fault The ground fault function is designed for grounded networks. The ground fault current is derived by summing the CT’s secondary currents. Ground fault is disabled when the average current falls below half of the motor load setting or exceeds 3 times the motor load setting.
Page 133: Overcurrent And Stalled Rotor Protection
CHAPTER 3: MOTOR PR OTECTION 3.4 Over current and stalled rotor protection This protection scheme addresses the starting inrush current and stalled-rotor current. The over current and stalled rotor current threshold is set in WinESG parameterization/device settings panel shown in the illustration below or Modbus function code 06 register 18.
Page 134 CHAPTER 3: MOTOR PROTECTION Overcurrent/stalled rotor protection can be enabled or disabled, set as a warning or failure and requiring an auto or manual reset after a failure, in WinESG parameterization/alarms panel shown in illustration below or Modbus function code 6 registers 114 (enable/disable), 64 (warning/failure), and 63 (auto/manual reset). 3.22 EP OS MOTOR MANAGEMENT SYSTEM –...
Page 135: Undercurrent Protection
CHAPTER 3: MOTOR PR OTECTION 3.5 Undercurrent protection The undercurrent function switches off the motor during an undercurrent condition. Under current threshold is set in WinESG parameterization/device settings panel shown in the illustration below or Modbus function code 06 register 20. The under current threshold is settable from 1 to 100% of motor load (Ir), If a current falls below the under current threshold for a pre-defined timer set in WinESG parameterization/timer panel shown in the illustration below or Modbus function code 06 register 40 a failure or warning will be generated depending on the alarm setting.
Page 136 CHAPTER 3: MOTOR PROTECTION Under current can be enabled or disabled, set as a warning or failure and requiring an auto or manual reset after a failure, in WinESG parameterization/alarms panel shown in illustration below or Modbus function code 6 registers 114 (enable/disable), 64 (warning/failure), and 63 (auto/manual reset).
Page 137: Thermistor (Tma)
CHAPTER 3: MOTOR PR OTECTION 3.6 Thermistor (TMA) The thermistor protection module protects a motor by evaluating a PTC resistor inside the motor. The system allows connection of 1, 3, or 6 thermistors in series, per IEC34-11-2. ...
Page 138: Chapter 4: Communication
CHAPTER 4: COMMUNICATION GE Industrial Solutions EPOS Motor Management System Chapter 4: Communication The EntelliPro DP offers two communication protocols: Modbus RTU and Profibus DP over RS-485. They are independent and can run simultaneously.
Page 139 CHAPTER 4: COMMUNICATION If the software address is selected, the address value can be set In WinESG parameterization/Modbus setting panel shown In Illustration below or Modbus function code 6 register 103. If Modbus address is misplaced or forgotten, the front left switch can be set to address "D" and the Entellipro ES will reset Modbus to address 247.
Page 140: Modbus Baud Rate And Port Configuration
CHAPTER 4: COMMUNICATION 4.1.2 Modbus baud rate and port configuration The EntelliPro supports the configured baud rate settings listed in Table 4-1, which can be set in WinESG parameterization/Modbus setting panel shown In Illustration below or Modbus function code 6 register 90. The EntelliPro supports the configured baud rate settings listed in Table 4-1, which can be set via communications.
Page 141: Modbus Function Codes
CHAPTER 4: COMMUNICATION 300-8N2 600-8N2 1200-8N2 2400-8N2 4800-8N2 9600-8N2 19200-8N2 300-8O1 600-8O1 1200-8O1 2400-8O1 4800-801 9600-801 19200-8O1 300-8E1 600-8E1 1200-8E1 2400-8E1 4800-8E1 9600-8E1 19200-8E1 300-8N1 600-8N1 1200-8N1 2400-8N1 4800-8N1 9600-8N1 19200-8N1 Table 4-1: EntelliPro baud rate settings. ...
Page 142: Modbus Topology
CHAPTER 4: COMMUNICATION 4.1.4 Modbus topology Figure 4-2 illustrates the standard two-wire Modbus topology. To minimize the effects of reflections from the ends of the RS- 485 cable caused by impedance discontinuities in the system, a line-terminating resistor on the RC network must be placed near each end of the bus, as illustrated in Figure 4-2.
Page 143: Connections
CHAPTER 4: COMMUNICATION 4.1.5 RS-485 connections On the upper left side of the EntelliPro ES is a nine-pin connector for the Modbus connection. A mating connector is included for customer connection. The pin assignments for the connector are shown in Figure 4-3 and section 2.1.1.4. If the EntelliPro ES is to be the first or last device on the RS-485 network, it must be terminated with a terminating resistor or RC network.
Page 144: Implementation Basics
CHAPTER 4: COMMUNICATION 4.1.8 Implementation basics The EntelliPro ES implements a subset of the Modicon Modbus RTU protocol standard. Modbus is a master-slave protocol, which means that a single host/master device initiates and controls all communication with the other devices on the network.
Page 145: Entellipro Es Function Code
CHAPTER 4: COMMUNICATION 4.1.10 EntelliPro ES Function Code The following sections describe the Modbus function code supported by the EntelliPro ES. 4.1.10.1 Function code 03H For the EntelliPro ES implementation of Modbus, this function code can be used to read any setpoints (“holding registers”).
Page 146: Function Code 04H
CHAPTER 4: COMMUNICATION 4.1.10.2 Function Code 04H Modbus Implementation: Read Input Registers EntelliPro ES implementation: Read Actual Values For the EntelliPro ES implementation of Modbus, this function code can be used to read any actual values (“input registers”).
Page 147: Function Code 05H
CHAPTER 4: COMMUNICATION 4.1.10.3 Function Code 05H Modbus Implementation: Force Single Coil EntelliPro ES Implementation: Execute Operation This function code allows the master to request a EntelliPro ES to perform specific command operations. For example, to request slave 17 to execute operation code 1 (reset), we have the following master/slave packet format: ...
Page 148 CHAPTER 4: COMMUNICATION The following table shows the command that can be initiated using function code 05. Operation Code Description Contactor1 ON Contactor2 ON Contactors 1 & 2 OFF Module Identification (request EntelliPro ES ID) Lock Switch Command Switch to Local mode Switch to Reset mode...
Page 149 CHAPTER 4: COMMUNICATION Reset Overload Current Warning Reset External Supervision Warning Reset Long Start Warning Reset Typical Specific Warning Reset Parameter Error Reset Watchdog Error Reset Timer Interrupt Error Reset Current Measurement Ungauged Error Reset NOV RAM EEPROM Reset Current Measurement Error Reset Start Atte,[t Reset Thermistor Error...
Page 150: Function Code 06H
CHAPTER 4: COMMUNICATION 4.1.10.4 Function Code 06H Modbus Implementation: Preset Single Register EntelliPro ES Implementation: Store Single Setpoint This command allows the master to store a single setpoint into the memory of a EntelliPro ES. The slave response to this function code is to echo the entire master transmission.
Page 151: Function Code 10H
CHAPTER 4: COMMUNICATION 4.1.10.5 Function Code 10H Modbus Implementation: Preset Multiple Registers EntelliPro ES Implementation: Store Multiple Setpoints This function code allows multiple Setpoints to be stored into the EntelliPro ES memory. Modbus “registers” are 16-bit (two byte) values transmitted high order byte first .
Page 152: Function Code 14H
CHAPTER 4: COMMUNICATION 4.1.10.6 Function Code 14H Modbus Implementation: Read File Record EntelliPro Implementation: Read Full Event and Analog Data This command allows the master to read a file containing the full 255 events and analog RMS data. All Request Data Lengths are provided in terms of number of bytes and all Record Lengths are provided in terms of registers.
Page 153: Error Responses
CHAPTER 4: COMMUNICATION 4.1.11 Error Responses When a EntelliPro ES detects an error other than a CRC error, a response will be sent to the master. The MSBit of the FUNCTION CODE byte will be set to 1 (i.e. the function code sent from the slave will be equal to the function code sent from the master plus 128).
Page 154: Modbus Register Map
CHAPTER 4: COMMUNICATION 4.1.12 Modbus Register Map Function Code 03 - Read Holding Registers Function Code 06 - Write Holding Registers Function Code 16 Write Multiple Holding Registers Holding Modbus Variable Description Step...
Page 155 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit Ground Fault Delay msec GF Dly Unsigned Setting Integer x 10 10 = 100msec 32 bit Analog Output Value If analog output is set to 0-20mA - the current...
Page 156 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit Current Unbalance/Loss Delay 0-Disable Unsigned Integer 16 bit Analog RMS value time interval Time interval between analog value log Unsigned ...
Page 157 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit Reset Configuration 65535 Unsigned Integer BIT0 - Overload 1 = Manual Reset required 0 = Auto Reset Note: The number of Auto reset is depending ...
Page 158 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit Time Sync Year Year Unsigned Integer 16 bit Time Sync Month Unsigned Month ...
Page 159 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit Typical Specific Feature bit 0 - ATEX_Activated 1 = ATEX Enable 0 - ATEX Disable ...
Page 160 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit ForceLocalRemote switch Switch setting upon Modbus and/or Profibus Unsigned class1 Bus failure integer Bit 0: for local switch on Class1 failure. 0 = None - Switch remains as is 1 = Local on Profibus Class 1 failure ...
Page 161 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit Digital Input[98 & 99] Active High Configuration 65536 Unsigned 10244 Integer 01 = Contactor 1 ON Command Setting example: 02 = Contactor 2 ON Command Digital 0 is mapped to Reset alarm Input...
Page 162 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size Unsigned 16 bit DigitalInput[96 & 97) See holding register 118 definition 8 996 integer Unsigned 16 bit DigitalInput[94 & 95] See holding register 118 definition 10021 integer...
Page 163 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit Digital Output - Motor Relay 41 1 = Main Contactor 1 / Breaker ON / Slow Unsigned Contactor Integer ...
Page 164 CHAPTER 4: COMMUNICATION Holding Modbus Variable Description Step Units Scale Format Default Register Size 16 bit Configuration Bits Unsigned Integer bit 0 - Class1BusFailureDetection 0 - disabled 1- enabled bit 1 - ModbusBusFailureDetection 0 - disabled 1- enabled bit 2 - ActivateThermistorLineBreakAnd...
Page 165 CHAPTER 4: COMMUNICATION Function Code 04 - Read Input Registers 53 = Low byte / 54 = high byte Input Data Register Parameter Name Units Scale Format Note Size Address ...
Page 166 CHAPTER 4: COMMUNICATION Input Data Register Parameter Name Units Scale Format Note Size Address 16 bit Event Code Unsigned Integer Indicates the event type base on Index selected on holding 0 = Thermal Overload Fault regsiter 101 1 = Thermistor Fault 2 = Ground Fault Sum Fault...
Page 167 CHAPTER 4: COMMUNICATION Input Data Register Parameter Name Units Scale Format Note Size Address 16 bit 133 = Emergency Stop Fault Reset Unsigned Integer Indicates the event type base on Index selected on holding ...
Page 168 CHAPTER 4: COMMUNICATION Input Data Register Parameter Name Units Scale Format Note Size Address EntelliPro ES Status 32 bit Unsigned Integer Status Definition bit0 - Contactor1FeedbackStatus When Relay 41 is turned ON , on receiving the feedback signal from of the the mapped input, the status will be set to 1 ...
Page 169 CHAPTER 4: COMMUNICATION Input Data Register Parameter Name Units Scale Format Note Size Address 16 bit Fault Type Unsigned Integer “1 means the fault has occurred BIT0 - Overload Failure (Trip) To clear the fault refer to FC 04 command 65-80” BIT1 - Phase Loss Failure (Trip) BIT2 - Gf Failure (Trip) (trip) BIT3 - Unbalanced Load Failure (Trip)
Page 170: Profibus
Please refer to Chapter 5 for WinESG set-up. A device data (GSD), which is provided by GE on its website, that has the operational characteristic of the EntelliPro ES DP. It provides the system with an easier means to change communication options, diagnostic, metering among other parameters.
Page 171: Profibus System Concept
CHAPTER 4: COMMUNICATION 4.2.2 Profibus System concept Figure 4.4 shows the the communication network system overview consisting of: Profibus class 1 master (PLC or PC), with cyclic data exchange Profibus class 2 master (WinESG), which provides acyclic data exchange EntelliPro ES which are Profibus DP slaves ...
Page 172: Profibus Interface
CHAPTER 4: COMMUNICATION 4.2.3 Profibus Interface The EntelliPro ES supports DPV0 and DPV1 protocols, which is comprised of Cyclic and Acyclic data transfer. The external connections through the Profibus interface (female D-sub connector) are as follows: ...
Page 173: Profibus Termination
CHAPTER 4: COMMUNICATION 4.2.4 Profibus termination The Profibus port provides a 5V, so no external voltage is required (pin 5 (V-) and pin 6 (V+) of the 9-D connector). This 5Vdc can be used for an active termination. ...
Page 174: Profibus Dp Cyclic Data
CHAPTER 4: COMMUNICATION 4.2.7 Profibus DP Cyclic Data The cyclic data is a fast process data transfer between the Profibus DP master and the slave which occurs once every DP cycle. EntelliPro ES is a modular device supporting up to 144 bytes of input data and 18 bytes of output data.
Page 175: Entellipro Es Cyclic Read Telegram Definitions
CHAPTER 4: COMMUNICATION 4.2.7.1 EntelliPro ES Cyclic Read Telegram Definitions The following table shows the detailed input telegram definitions. 16-bit Reserved 0x0000 Size Telegram Name Description Default Bytes Unit Scale Identification Telegram 16-bit Type Identifier 8 = ESS-DP V4...
Page 176 CHAPTER 4: COMMUNICATION Size Telegram Name Description Default Bytes Unit Scale dependent 8-bit * 12 Serial number Serial Number format - 1 8-bit (Format 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12) 8-bit 8-bit 8-bit...
Page 177 CHAPTER 4: COMMUNICATION Size Telegram Name Description Default Bytes Unit Scale BIT0 - Safety circuitStatus 1 indicates that safety circuit input is set. Input must be mapped. BIT1 - EntelliPro Local Mode Status 1 indicates that switch position is set to local.
Page 178 CHAPTER 4: COMMUNICATION Size Telegram Name Description Default Bytes Unit Scale 2 * 8-bit B30008 Failure Telegram BIT0 - Overload Failure 1 indicates Overload Failure (Trip) BIT1 - Phase Loss Failure 1 indicates Phase Loss Failure (Trip) ...
Page 179 CHAPTER 4: COMMUNICATION Size Telegram Name Description Default Bytes Unit Scale 2 * 8-bit B30776 Device Error Telegram BIT0 - Reserved Free 0x00 BIT1 - Reserved Free BIT2 - Parameter Error 1 indicates parameter error BIT3 - Watchdog Error 1 indicates watchdog error BIT4 - Free...
Page 180 CHAPTER 4: COMMUNICATION Size Telegram Name Description Default Bytes Unit Scale B2721 Debug Telegram Cyclic Control Byte 2 BE 16 15 14 13 12 11 10 9 Cyclic Control Byte 3 BE 24 23 22 21 20 19 18 17 ...
Page 181 CHAPTER 4: COMMUNICATION Size Telegram Name Description Default Bytes Unit Scale B2734 Additonal Counter (not available on EntelliPro ES Retrofit version) 32-bit Contactor 1 Operations Counter 32-bit Contactor 2 Operations Counter 32-bit Contactor 3 Operations Counter 32-bit...
Page 182 CHAPTER 4: COMMUNICATION This page was intentionally left blank 4.45 EP OS MOTOR MANAGEMENT SY STEM – INSTRUCTION MANUAL ...
Page 183: Entellipro Es Cyclic Write Telegram Definitions
CHAPTER 4: COMMUNICATION 4.2.7.3 EntelliPro ES Cyclic Write Telegram Definitions The following table shows the detailed write telegram descriptions. Note Size Telegram Name Description Bytes B10008 Write Control Telegram BE (Customer Logic) ...
Page 184 CHAPTER 4: COMMUNICATION Size Telegram Name Description Default Bytes 2 * 8-bit Reset Device Errors Reset Device Errors BIT0 - Reserved 1 will reset the specific error BIT1 - Reserved BIT2 - Reset Parameter Error BIT3 - Reset Watchdog Error ...
Page 185: Profibus Dp Cyclic Data
CHAPTER 4: COMMUNICATION 4.2.8 Profibus DP Cyclic Data The cyclic data is a fast process data transfer between the Profibus DP master and the slave, which occurs once in every DP cycle. EntelliPro ES is a modular device supporting up to 144 bytes of input data and 18 bytes of output data. ...
Page 186 CHAPTER 4: COMMUNICATION The EntelliPro ES extended diagnostic is composed of 34 tables. Below table shows the system extended diagnostic 34-bytes (7 thru 40) Byte Description User diagnostic data length Diagnostic state Free ...
Page 187: Profibus Protocol Communication Set-Up
CHAPTER 4: COMMUNICATION 4.2.10 Profibus Protocol communication set-up The configuration and parameterization of the EntelliPro ES is to be performed with the fielbus configurator of the bus master. Following the configuration and parameterization with the ‘SyCon’ configuration tool for CIF communication cards (Hilscher) is described as an example.
Page 188 CHAPTER 4: COMMUNICATION Append the desired module telegram. The telegram selection list is in the GSD file. ...
Page 189 CHAPTER 4: COMMUNICATION After completion of configuration and parameterization, data must be sent to the master component by means of a download: The menu item ´Online` and ´Start Debug Mode` is to be used to check whether the EntelliPro ES has accepted the parameters.
Page 190: Profibus-Dp Class1 Parameterizing
CHAPTER 4: COMMUNICATION 4.2.11 Profibus-DP Class1 parameterizing When starting the EntelliPro ES using Profibus-DP, the Profibus Class1 (PB-C1) master sends parameters to the EntelliPro ES device. This Profibus-DP Set_Param service can also include device-specific parameters, to change the EntelliPro behavior. These specific parameters can be adjusted in the PB-Class1 master configurator software tool.
Page 191 CHAPTER 4: COMMUNICATION To do the parameterization from Profibus-DP Class1 master, select the correct EntelliPro ES device. Using the right-hand mouse key or double clicking, the device parameter list can be opened. Press buttons to switch the parameter texts display. The Parameter list appears in a new window.
Page 192 CHAPTER 4: COMMUNICATION NOTE: If the parameter “Set Parameters” is deactivated, the EntelliPro ES device will ignore the settings and accept the settings stored in EntelliPro ES. NOTE: If the parameter “Set Parameters” is activated, the EntelliPro ES device accepts the settings into the internal memory.
Page 193 CHAPTER 4: COMMUNICATION After completion of parameterization, the data must be sent to the master component by means of a download. The menu item ´Online` and ´Start Debug Mode` is to be used to check whether the EntelliPro ES has accepted the parameters. If all lines are green, the communication is free from defects.
Page 194 CHAPTER 4: COMMUNICATION Profibus-DP communication is not running and no data change is possible. The Profibus-DP line is green, all parameters and configuration is ok. The cyclic Profibus-DP communication is running and the configured data change is possible To see the current status of the EntelliPro ES device, click on the device. The correspondence diagnostic window opens showing an overview of the cyclic Profibus-DP communication.
Page 195 CHAPTER 4: COMMUNICATION When the Profibus-DP line is red, this indicates an error in parameter values or configuration has occured. The Cyclic Profibus-DP communication is not running and no data change is possible. To investigate the parameter status click on the EntelliPro ES device. When the diagnostic window for the correspondence device opens, it shows that there is a “Parameter Fault".
Page 196 CHAPTER 4: COMMUNICATION To get more information click the button “Ext. Diagnostic”. The following window appears with more helpful information about the current device status to correct all errors. When all errors are eliminated and the data is downloaded into the PB-C1 master device, the Profibus-DP line in SyCon tool will turn green as shown before.
Page 197: Chapter 5: Winesg
Microsoft Windows 2000, Windows XP or Windows 7 operating system. A PCI Profibus master universal card and the OPC server from Softing are required. The WinESG CD, GE part number 720020, and Softing Profibus card and OPC server, GE part numbers 720031 thru 720037 can be purchased thru GE.
Page 198 CHAPTER 5: Wi nE S G Step 4: From the Options menu, open the Settings window and select the OPC Server tab. Browse the directory (C:\Program files \ Softing \ PROFIBUS \ Configurator) to select the appropriate XML WinESG.xml has four configurable slave devices. Slaves adress from 1 to 4. WinESG_75 has 75 configurable slave devices.
Page 199 CHAPTER 5: WinESG Step 5: Right click on "Segment0" and select Properties to set up the Profibus system. The WinESG Profibus -DP parameter must fit to the Profiibus-DP C1 communication parameter in SCADA system else communication problems can appear. Step 7: Right click on "Segment0"...
Page 200: File Menu
CHAPTER 5: WinESG WinESG main panel shown In the Illustration below, displays all field devices connected on the network with their line number, device address, name, status of the contactor and any warnings or failures. A maximum of 32 devices can be displayed in the panel.
Page 201: Winesg Configuration
CHAPTER 5: WinESG 5.1.1 WinESG Configuration To configure WinESG, select the file menu, click configuration, and then click WinESG. English, German, French, Spanish, Italian, Portuguese and Russian, languages; and automatic parameterization, off, 1 trial, 2 trials, 3 trials, 4 trials and 5 trials, can be selected. Automatic parameterization activates or deactivates the automatic parameterization function for connected field devices.
Page 202: Slave Device Configuration
CHAPTER 5: Wi nE S G 5.1.2 Slave Device Configuration To add a slave devices in the system, select the file menu, click configuration, and then click device configuration. Check the edit box and the EntelliPro ES button on the WinESG device configuration panel. Double click on the slave address number to select the device(s) to be added.
Page 203: Options Menu
CHAPTER 5: WinESG 5.2 Options Menu The Options menu contains six sub-menus. For details of each refer to the help menu. The Options menu contains six sub-menus: Alarm protocol, Access protection, Alarms, Time synchronization, Read all parameters and Send all parameters, shown in figure 5.3. Figure 5-3: WinESG windows menu panel options NOTE: The lock symbol, shown in the illustration below, in the main menu opens the Access protection panel.
Page 204: Access Protection Panel
CHAPTER 5: Wi nE S G CAUTION: A change of maximum data record in an existing alarm protocol trace causes a break in the serial number of the entries in the database. 5.2.2 Access protection panel In the Access protection panel, shown in the illustration below, user can set login settings, password and prevent unauthorized access.
Page 205: Alarm Panel
CHAPTER 5: WinESG 5.2.3 Alarm panel The Alarm panel, shown in the illustration below, shows the number of alarms in the system. 5.2.4 Time synchronization panel In the Time synchronisation panel, shown in the configuration below, when the time synchronization is selected, the PC operating time is sent to the EntelliPro ES based on time interval selected.
Page 206: Windows Menu
CHAPTER 5: Wi nE S G 5.3 Windows menu The Windows menu contains eight sub-menus: Control, Parameterizing, Char (characteristic), Diagnostic, Measure, Alarms, Debug, and Analog data capture, shown in figure 5.4. Figure 5-4: WinESG windows menu panel options 5.3.1 Control Panel The control panel gives the user the ability to view the status of the EntelliPro ES, contactors and drawer and to control the motor operation.
Page 207 CHAPTER 5: WinESG Figure 5-5: WinESG control panel contactor operation The lower part of the control panel provides the EntelliPro ES status and the capability to reset faults, warnings, and device errors. A red highlight indicates a function is active. To view the fault, warning, or device error details click on details as shown in the Figure 5-6.
Page 208: Parameterization
CHAPTER 5: Wi nE S G 5.3.2 Parameterization The parameterization panel is mainly used to monitor and configure various EntelliPro ES functional parameters. The panel is comprised of the following sub-panels: Info, device settings, alarms, functions , timer, counter, control, typical settings, I/O’s, Cyclic communication, and Modbus settings.
Page 209 CHAPTER 5: WinESG The first row, illustration A, shows the number of bus line, bus address and device identification. In illustration B the origin of the data in the screen is shown: Database: screen parameters match database parameters. Field: screen parameters match device parameters.
Page 210: Device Setting Panel
CHAPTER 5: Wi nE S G Successful writing is displayed in the message area, shown in illustration E. The writing can be invalid, if there is no communication, or the device is not ready for parameterization or one or more parameters are out of limit. Illustration F shows the Place Identifier, which allows the user to indentify the unit in the system.
Page 211 CHAPTER 5: WinESG Figure 5-8: WinESG parameterization device setting panel Illustration A shows the current setting. CT rated current (Ict): current transformer (CT) primary current. It is the upper value of the CT range divided by the feed-thru factor. The feed-thru factor is how often the primary conductor is fed through the CT.
Page 212 CHAPTER 5: Wi nE S G Phase unbalance/loss delay: select the delay time when phase unbalance or phase loss fault or warning is issued. Selectable from 1 to 15 seconds. When ATEX is selected the time is fixed to immediate. Max current delay: time delay before the maximum current will be measured.
Page 213 CHAPTER 5: WinESG Illustration D shows the ground fault function. Three phase currents are added to calculate the RMS value of the ground fault current. Ground fault is only activated, when the mean value of the three phases currents is within the range of 0.5 to 3 times the rated motor current.
Page 214: Alarms Panel
CHAPTER 5: Wi nE S G 5.3.2.3 Parameterization Alarms panel The alarm panel provides a means to enable and disable protections, set protections and inputs as fault or warning, and set the number of allowable auto resets after an overload trip. Refer to Figure 5-9 for the WinESG parameterization alarms panel.
Page 215: Function Panel
CHAPTER 5: WinESG 5.3.2.4 Parameterization Function panel The function panel provides a means to define motor operation during start-up, enable the debug screen, and select the type of parameterization. Refer to figure 5-10 for the WinESG parameterization function panel. Figure 5-10-: WinESG parameterization function panel Parameterization definition: Parameterization...
Page 216: Timer Panel
CHAPTER 5: Wi nE S G 5.3.2.5 Parameterization Timer panel Timer panel – The timer panel provides a means for setting the 16 timers available on EntelliPro ES. The timers can be adjusted within the range of 0.1 to 6553.5 seconds. Refer to Figure 5-11 for the WinESG parameterization timer panel.
Page 217: Counter Panel
CHAPTER 5: WinESG Soft starter time: use on soft starter typical. Transition to by-pass will occur after this time expires. Soft stop time: use on soft starter typical. Transition from by-pass to soft starter stop control will occur after this time expires. Under current delay time: fault or warning is indicated if a current is below under current threshold for the set amount of time.
Page 218 CHAPTER 5: Wi nE S G Figure 5-13-: WinESG parameterization control panel Control configuration in illustration A enables and disables the source, defines the sources as local or remote, and defines the mode of operation of the source (1-bit or 2-bit). Only one source can be set as a remote. The rest, if enabled, will be automatically set as local.
Page 219: Typical Settings Panel
CHAPTER 5: WinESG Local / Remote selection switch in illustration B allows the setting of a source that controls the local-remote switch Switch selection control: The following sources can be selected: Class 1, Modbus, Hardwire, Fixed local, or Fixed Remote. The selected source determines if local or remote sources control the motor operation (ON/OFF).
Page 220 CHAPTER 5: Wi nE S G ATEX activated: if active, overload, phase loss and unbalance cannot be disabled and set to warning and there is not a delay band for phase loss and unbalance. The maximum allowed auto-reset Is 3. Thermistor protection is enabled and set to failure.
Page 221: I/O's Panel
CHAPTER 5: WinESG 5.3.2.9 I/O’s panel The I/O panel provides a mean for mapping the inputs and outputs. Refer to figure 5-15 for the WinESG parameterization I/O panel. The mapping can be changed by unselecting the default configuration in the parameterization/Information panel.
Page 222: Cyclic Panel
CHAPTER 5: Wi nE S G 5.3.2.10 Parameterization Cyclic panel The cyclic panel enables the customer to select parameters to be viewed over Profibus class 1 master. Refer to Figure 5-16 for the WinESG parameterization cyclic communication panel. Figure 5-16: WinESG parameterization cyclic panel The following parameters status can be mapped to the Dynamic status data block: Contactor 1 feedback, Contactor 2 feedback, Parameter mode, Switch protected, Star attempt, Drawer ready, General warning, General Fault, Safety circuit, Local mode, Remote mode, Drawer operational mode, Drawer test mode, Limit...
Page 223: Char (Characteristic) Panel
CHAPTER 5: WinESG 5.3.2.12 Char (Characteristic) panel The characteristic (Char) window shown below, displays the device type (catalog), unit serial number, software version and the fully flexible logic version if available. 5.3.2.13 Diagnostic panel The diagnostic panelshown below, shows the operations counters, trip information, maximum currents, and fault currents. The operations counters can be set by pressing “set value”...
Page 224: Alarm Panel
CHAPTER 5: Wi nE S G 5.3.2.15 Alarm panel The alarm panel shown below, provides the EntelliPro ES status and the capability to reset faults, warnings and device errors. To view fault, warning, and device error details click on Details. To reset a particular fault, the fault type must be selected then click Reset.
Page 225 CHAPTER 5: WinESG Table 5-1 below shows the full debug register definitions. Element Type Size Description Notes PMS1 Input Overload Alarm PMS2 Input Phase loss Alarm PMS3 Input Ground fault Alarm PMS4 Input Unbalanced load Alarm PMS5 Input Thermistor Alarm...
Page 226 CHAPTER 5: Wi nE S G Element Type Size Description Notes DI 13 Input Input 13 State DI 14 Input Input 14 State DI 15 Input Input 15 State DI 16 Input Input 16 State DI 17 Input Input 17 State DI 18...
Page 227 CHAPTER 5: WinESG Element Type Size Description Notes BEAC11 Input Reserved BEAC12 Input Reserved BEAC13 Input Reserved BEAC14 Input Reserved BEAC15 Input Reserved BEAC16 Input Reserved BEAC17 Input Reserved BEAC18 Input Reserved BEAC19 Input Reserved BEAC20 Input Reserved BEAC21...
Page 228 CHAPTER 5: Wi nE S G Element Type Size Description Notes BERW1 Input Overload Warning Reset Command BERW2 Input Phase loss Warning Reset Command BERW3 Input Ground fault Warning Reset Command BERW4 Input Unbalanced load Warning Reset Command BERW5 Input Thermistor Warning Reset Command...
Page 229 CHAPTER 5: WinESG Element Type Size Description Notes HBAM24 Output Charge Status (Typical Specific) Status HBAM25 Output Torque switch 1 (Typical Specific) Status HBAM26 Output Torque switch 2 (Typical Specific) Status HBAM27 Output Start Phase Status HBAM28 Output Run Phase Status...
Page 230 CHAPTER 5: Wi nE S G Element Type Size Description Notes HBAG15 Output Reserved HBAG16 Output Reserved SEA1 & SEG1 Input / Output Overload SEA2 & SEG2 Input / Output Overload pre warning SEA3 &...
Page 231 CHAPTER 5: WinESG Element Type Size Description Notes MA20 Input - RS FLipFlop Reserved Use on motor starter typicals only MA21 Input - RS FLipFlop Reserved Use on motor starter typicals only MA22 Input - RS FLipFlop Reserved Use on motor starter typicals only MA23...
Page 232 CHAPTER 5: Wi nE S G Element Type Size Description Notes TA10 Input Maximun switch time (limit switch) - Timer Use on motor starter typicals only TA11 Input Maximun soft starter time - Timer Use on motor starter typicals only TA12 Input Maximunsoft stop time - Timer...
Page 233: Tools Menu
CHAPTER 5: WinESG 5.4 Tools Menu The following options can be selected from the dropdown menu: event protocol, analog data capture and free logic download. 5.4.1 Event Protocol The event log panel provides a means to view the event of all EntelliPro in the system with its associate time stamp. Refer to Figure 5-19 for the WinESG event log panel.
Page 234: Analog Data Panel
CHAPTER 5: Wi nE S G 5.4.2 Analog Data Capture panel The analog data capture panel provides a means to view phases A, B, and C, and average currents of RMS samples based on trigger configuration set on the parameterization/device setting panel. If the trigger is set to Manual, by pressing the “Start recording“...
Page 235: Flexible Logic Download
5.4.3 Flexible logic download panel The flexible logic download panel provides a means to download the custom logic. GE will provide custom logic upon receiving an order. Refer to figure 5-21 for the WinESG custom logic download. The following procedure must be followed to download the fully flexible logic: Select Bus line on which EntelliPro ES device is connected.
Page 236: Chapter 6: Entellipro Cp3 And Cp5
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION GE Industrial Solutions EPOS Motor Management System Chapter 6: EntelliPro CP3 and CP5 application 6.1 EntelliPro CP3 Main panel The EntelliPro CP3 device is a touch control display integrated into the Motor Control Center MCC for local control; alarm handling;...
Page 237 CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION Profibus-DP address of the connected EntelliPro ES device Device text of the connected motor / breaker / starter … Current status of the branch 2 : Valve 1 Ready message of the branch Drawer ready Background color informs the local...
Page 238 CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION If “Communication Error” appears in the message box, there is no communication to the EntelliPro ES. When a communication error is reported, check for missing cable connections and appropriate Modbus address settings. See section 6.2 for additional settings information. 2 : Valve 1 Communication Error Drawer ready...
Page 239 CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION The buttons in the figure below, are used to control the EntelliPro ES device and to switch into sub screens. Button to switch into the launch menu screen 2 : Valve 1 Drawer ready local operate Button to switch the device...
Page 240 CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION The following two figures show the menu screen selections and descriptions Button to switch into the parameter screen 2 : Valve 1 Button to switch into the measurement screen Button to switch into the diagnostic screen Button to switch into the characteristics screen...
Page 241: Entellipro Cp3 Application Setting
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.2 EntelliPro CP3 application setting Screen “Settings 2” shows the application version number, the current Modbus address, and the current Modbus timeout time in seconds. This timeout value can be set in the EntelliPro ES device. This value is shown if the Modbus communication is connected. To establish a communication between the EntelliPro CP and the EntelliPro ES, the Modbus address must set to the same Modbus address as in EntelliPro ES device.
Page 242 CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION Changing the Modbus RTU address COM 1 The input of a new address is protected with a user level password “22222222”. COM 1 The Modbus RTU address range is 1 thru 247. The address is stored permanently in the CP3 panel. EPOS MOTOR MANAGEMENT SYSTEM –...
Page 243: Entellipro Cp3 Screen Saver Display
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.3 EntelliPro CP3 screen saver display This screen appears in the application after a period of time without a user handling. The backlight will also switch off after an extended time of inactivity. The application screen resumes when the user touchs the display. COM 1 EPOS MOTOR MANAGEMENT SYSTEM –...
Page 244: Entellipro Cp3 Application Tree Structure
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.4 EntelliPro CP3 application tree structure Root screen Menue screen Parameter screen Next Parameter screens Back to previous menu Chararistics screen Shows device characteristic Back to previous menu Measuring screen Single phase displaying Back to previous menu Diagnostic screen Next diagnostic screen...
Page 245 CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION Screen choice Root screen selection selection CP3 settings Language selection Back to previous menu Modbus settings Display settings Service screen (in work) Back to previous menu Back to previous menu EPOS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 6.10...
Page 246: Entellipro Cp5 Main Panel
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.5 EntelliPro CP5 Main panel The EntelliPro CP5 device is a touch control display integrated into the Motor Control Center MCC for local control; alarm handling and visualization the device status, values, and parameter settings. The EntelliPro CP5 application has been created to opearte and handle the pre-programmed drive typical, such as DOL, DOL reverse, Star delta, Star delta reverse, Soft starter, Soft starter reverse, Dahlander, Pole changing starter, Solenoid valve, and Actuator...
Page 247 CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION Each row in the root screen below shows information about one EntelliPro ES device. The row assignment must be done in the device configuration screen. The columns show the device index, which appears on all menus, the device text, the device status, and the device condition, respectively.
Page 248: Entellipro Cp5 Application Setting
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.6 EntelliPro CP5 application setting The application setting menu, shown in the figure below can be accessed by pressing function key “F4” from root menu. 6.13 EPOS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL...
Page 249: Entellipro Cp5 Device Addresses
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.7 EntelliPro CP5 device addresses The device setting menu, shown in the figure below, can be accessed by pressing function key “F5” from root menu. For each device in the system, a unique a Modbus RTU address must be assigned. No two devices can have the same address.
Page 250: Entellipro Cp5 Device Screen
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.8 EntelliPro CP5 device screen The device setting menu, shown in the figure below, can be accessed by touching the device row on the main screen. All information related to the particular device is made available. 6.15 EPOS MOTOR MANAGEMENT SYSTEM –...
Page 251: Entellipro Cp5 Control Screen
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.8 EntelliPro CP5 control screen The screen shown in the figure below, controls the assigned EntelliPro ES device when the device is configured to local control. EPOS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 6.16...
Page 252: Entellipro Cp5 Screen Saver Display
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION EntelliPro CP5 screen saver display This screen appears in the application after a period of time without a user handling. The backlight will also switch off after an extended time of inactivity. The application screen resumes when the user touchs the display. 6.17 EPOS MOTOR MANAGEMENT SYSTEM –...
Page 253: Entellipro Cp5 Installation
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION EntelliPro CP5 installation The EntelliPro CP5 has three communication (COM) ports on the back side. The communication port COM3 is used for the Modbus communication with the EntelliPro CP5 application. Pin3 of the COM3 port is the Modbus DataP signal and Pin6 is the DataN signal.
Page 254: Entellipro Cp5 Application Tree Structure
CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION 6.1 EntelliPro CP5 application tree structure teetetetetet 6.19 EPOS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL...
Page 255 CHAPTER 6: ENTELLIPRO CP3 and CP5 APPLICATION EPOS MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 6.20...
Page 256: Chapter 7: Revision / Service / Sales
CHAPTER 7: REVISION / SERVICE / SALE S GE Industrial Solutions EPOS Motor Management System Chapter 7: Revision / Service / Sales AFTER SALES TECHNOLOGY 2-07-12 Update CP chapter N Vicente...
Page 257: Service For Low Voltage Equipment
You can rely on GE’s Field Service teams for all your electrical infrastructure, as we are at home in all industries, specialized in solutions and services for your electrical infrastructure.
Page 258 CHAPTER 7: REVISION / SERVICE / SALE S Global Services We are at home in all industries, specialized in solutions and services for your electrical infrastructure, including: Air Circuit Breaker EntelliGuard-G M-Pact I, ME 06 ME07, MEG, MEY ME...

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GE EntelliPro ES Series Installation And Instruction Manual

Chapter 1: Introduction

Chapter 2: Installation / Configuration

Chapter 3: Motor Protection

Chapter 4: Communication

Chapter 5: Winesg

Chapter 6: Entellipro CP3 and CP5

Chapter 7: Revision / Service / Sales

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