Eaton Crouse-Hinds Series Instruction Manual
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Eaton Crouse-Hinds Series Instruction Manual

Eaton Crouse-Hinds Series Instruction Manual

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DOCUMENT
REVISION
July 22, 2019
EATON
Crouse-Hinds Series
Airport Lighting Products
1200 Kennedy Road
Windsor, CT 06095
1228
C
Instruction Manual
ICAO Runway Centerline Light (RCLI)
ICAO Touchdown Zone Light (TDZI)
ICAO Rapid Exit Taxiway Light (REXI)
ICAO ANNEX 14, Eighth Edition, Figure A2-5 Through A2-7
Copyright © 2019 Cooper Technologies Company
For Parts or Technical Service Call (860) 683-4300
ICAO PRO APF Series LED
IEC/TS 61827: 2004

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  • Page 1 ICAO Touchdown Zone Light (TDZI) ICAO Rapid Exit Taxiway Light (REXI) ICAO ANNEX 14, Eighth Edition, Figure A2-5 Through A2-7 IEC/TS 61827: 2004 EATON Crouse-Hinds Series Airport Lighting Products Copyright © 2019 Cooper Technologies Company 1200 Kennedy Road Windsor, CT 06095...

  • Page 2: Revisions

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Revisions Issue/Reissue Revision Description Checked Approved Letter Number A215-488 Initial Issue 02/16/16 Section 6, Part Number Explanation: Added 216-101 option “0” to the “General Options” section Page 5, Section 8.4.1, 8.4.2: Changed FAA EB 83 to 83A, Section 8.4.2: Replaced 21715 by A219-175...

  • Page 3: Product Warranty

    ICAO Pro APF Series LED RCLI, TDZI, & REXI Product Warranty Warranty Refer to Eaton’s Crouse-Hinds Airport Lighting Products Terms and Conditions for product specific warranty information. Refer to Cooper Crouse-Hinds Airport Lighting Products Terms and Conditions for product specific warranty information.

  • Page 4: Warning Labels

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Warning Labels DANGER: DANGER The hazard or unsafe practice will result in severe injury or death. WARNING: WARNING The hazard or unsafe practice could result in severe injury or death. CAUTION: CAUTION The hazard or unsafe practice could result in minor injury.

  • Page 5: Safety Notices

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Safety Notices This equipment is normally used or connected to circuits that may employ voltages that are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel.

  • Page 6: Table Of Contents

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Table of Contents Table of Contents Revisions ..........................ii Product Warranty ....................... iii Warning Labels ........................iv Safety Notices ........................v Keep Away from Live Circuits ................... v Resuscitation ........................

  • Page 7: Part Number Explanation - Rcli, Tdzi, Rexi

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Part Number Explanation – RCLI, TDZI, REXI...

  • Page 8: General Description

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI General Description The Crouse-Hinds ICAO Runway Centerline Light (RCLI), Touchdown Zone Light (TDZI), and Rapid Exit Taxiway Light (REXI) are Style 3 lighting systems designed to facilitate landings, rapid exits, rollouts, and takeoffs.

  • Page 9: Specifying The Location

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI IMPORTANT: IMPORTANT Proper transformer wattage is dependent on the configuration options of your light unit(s) and is necessary for meeting ICAO performance specifications. See Section 12, tables 2 and 3 for minimum transformer requirements.

  • Page 10: Toeing Figures

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Toeing Figures Toed and curved (bidirectional toed) light units offer a light beam that is angled with respect to the alignment of the light fixture. Refer to the product options in Section 6 to determine if your light unit is straight, toed, or curved. The figures below show the beam directions of straight, toed, and curved light units.

  • Page 11: Installation Bolt Torque And Installation Method

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Installation Bolt Torque and Installation Method The following recommendations apply to the bolts used to mount a support ring into a base can, or a light unit (fixture) into a support ring.

  • Page 12: Heico-Lock Installation Guidelines (2014)

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI • Check torque and re-torque all bolts within 2 weeks of initial installation. • Maintain all bolts by checking and re-torqueing per FAA specifications*. • If other lubricants or thread locking compounds are used (not recommended), torque must be recalculated based on K factor provided by lubricant or compound manufacturer.

  • Page 13: Cleaning Lenses

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI and cleaning the lens as described in Section 9.1. For extensive field service, refer to Sections 9 and 10 for instructions and spare parts kits. IMPORTANT: IMPORTANT Do not open any light unit unless the warranty period has expired.

  • Page 14: O-Ring Replacement

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI O-ring Replacement Every time the light unit is opened, the O-ring must be closely examined and replaced, if necessary. Refer to Section 10 to determine the appropriate replacement kit for your light unit. Any O-ring that is stretched, torn, has permanent set, or some other defect which would prevent it from forming a watertight seal must be replaced with a new O-ring.

  • Page 15: Feed-Thru Replacement

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI retaining gasket. Firmly push the lens/boot assembly from the outside of the optical housing; discard the old lens and boot. If you are replacing an arctic kit, discard the arctic kit assembly as an electronic assembly. Thoroughly clean the lens opening with denatured alcohol and allow it to dry.

  • Page 16: Power Supply Replacement

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Power Supply Replacement CAUTION: Power supply is hot when light unit is energized and remains hot for a short CAUTION time after light unit is turned off. Remove and 9.7.1 Refer to Section 10 to determine the appropriate replacement kit for your light unit.

  • Page 17: Optional External Gasket Replacement

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Apply thermal grease to mating surface of the power supply and fasten it to the power supply bracket. Torque the top power supply’s screws to 2.49-2.71 Nm (22-24 in-lbs). Reconnect the power supply(ies) to the feed-thru terminal(s) and LED assembly(ies) and arctic kit(s), if applicable.
  • Page 18 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI 9.10.4 Optical assembly and support ring mounting bolts should be checked periodically for proper torque per Section 8.4 at least once every three months or whenever a unit is serviced regardless of the season. Light units in and around the touchdown zone area are especially prone to vibration and shock damage if the mounting bolts are not properly torqued.

  • Page 19: Spare/Replacement Parts List

    ANSI 21738-035* Bolt, Hex Head, M10 x 1.5 x 35mm length, A4-70P, ISO 4017 21716-12* Bolt, Hex Head, 3/8-16 x 1.50 length, 410 Stainless Steel *See the following table or consult with Eaton Airport Lighting for other installation bolt lengths.

  • Page 20: Troubleshooting

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI BOLT LENGTHS (METRIC) BOLT LENGTHS (ANSI) PART NO. LENGTH PART NO. LENGTH (Millimeters) (Inches) 21738-025 25.0 21716-07 21738-030 30.0 21716-08 1.00 21738-035 35.0 21716-09 1.13 21738-040 40.0 21716-10...

  • Page 21: Visual Inspection

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI 11.1 Visual Inspection Follow the steps in Section 9.7 to open the fixture. Verify all the wires are not pinched or damaged and that the wire insulation is intact. Verify the input AC is connected to the feed-thru (see Figure 5). Verify the power supply connections and appropriate jumper setting per Figure 1 and Table 1.

  • Page 22: Electrical Inspection

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI 11.2 Electrical Inspection WARNING: Contact Crouse-Hinds Airport Lighting for assistance prior to operating WARNING a failed fixture. There may be dangerous voltage present on the input AC pins of the power supply.
  • Page 23 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Figure 2: Power Supply Status LED Location If the status LED is not visible or not lit, replace the power supply per Section 9.7 or contact Crouse-Hinds Airport Lighting Products for assistance.

  • Page 24: Tables And Figures

    DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Tables and Figures Figure 3: P/N 19999 Installation (Lifting) Tool Note: This tool is only available for the ANSI installations. RCLI Light Unit Shown...
  • Page 25 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Figure 4: Top View of Bidirectional Light Unit...
  • Page 26 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Figure 5: Front View of Light Unit...
  • Page 27 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Figure 6: Section View of Light Unit P2 Light Unit Shown...
  • Page 28 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI LED MODULE SIDE A J200 FEED THRU P100 ASSEMBLY P101 J300 P103 P102 J203 Figure 7: Unidirectional P1 Configuration, Without Heater LED MODULE SIDE A J200 LED MODULE FEED THRU...
  • Page 29 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI LED MODULE SIDE A J200 LED MODULE FEED THRU P100 SIDE B ASSEMBLY P101 J300 P103 P102 J203 HEATER HEATER SIDE B SIDE A Figure 10: Bidirectional P1 Configuration, With Heaters LED MODULE SIDE A J200...
  • Page 30 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI LED MODULE SIDE A J200 FEED THRU FEED THRU P100 ASSEMBLY ASSEMBLY P101 P103 J300 P102 J203 HEATER SIDE A LED MODULE SIDE B J200 FEED THRU FEED THRU P100...
  • Page 31 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI LED MODULE SIDE A J200 FEED THRU P100 ASSEMBLY P101 P103 J300 P102 J203 LED MODULE SIDE B J200 P100 P101 P103 J300 P102 J203 Figure 13: Bidirectional B1 Configuration, Without Heaters...
  • Page 32 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI LED MODULE SIDE A J200 FEED THRU P100 ASSEMBLY P101 P103 J300 P102 J203 HEATER SIDE A LED MODULE SIDE B J200 P100 P101 P103 J300 P102 J203...
  • Page 33 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI Light unit Part Number J203 Jumper Setting FIG 2.5 TDZI-AP1-WN-05-SXX-P1-X-X FIG 2.6 RCLI-AP1-WW-06-SXX-P1-X-X RCLI-AP1-WW-06-SXX-P2-X-X RCLI-AP1-WN-06-SXX-P1-X-X RCLI-AP1-WR-06-SXX-PX-X-X RCLI-AP1-RN-06-SXX-P1-X-X REXI-AP1-YN-06-SXX-P1-X-X FIG 2.7 RCLI-AP1-WW-07-SXX-P1-X-X RCLI-AP1-WW-07-SXX-P2-X-X RCLI-AP1-WN-07-SXX-P1-X-X RCLI-AP1-WR-07-SXX-PX-X-X RCLI-AP1-RN-07-SXX-P1-X-X REXI-AP1-YN-07-SXX-P1-X-X FIG 2.7 RCLI-AP1-WW-R7-SXX-P1-X-X...
  • Page 34 DOCUMENT 1228 REV. C Instruction Manual ICAO Pro APF Series LED RCLI, TDZI, & REXI P1-Uni P1-Bi P2/B1 Figure Fixture Diameter XFMR XFMR XFMRS XFMR FIG-2.5 TDZI 8"/12" 12.4 10/15 FIG-2.6 RCLI 8"/12" 12.4 10/15 18.8 20/25 24.8 10/15 RCLI 8"/12"...

This manual is also suitable for:

Icao pro apf seriesIcao runway centerline lightIcao touchdown zone lightIcao rapid exit taxiway light

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