Grizzly G0846 Owner's Manual
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Grizzly G0846 Owner's Manual

Grizzly G0846 Owner's Manual

Horizontal slot mortiser
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MODEL G0846
HORIZONTAL SLOT MORTISER
OWNER'S MANUAL
(For models manufactured since 02/18)
COPYRIGHT © JUNE, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KBABJH19339 PRINTED IN CHINA
V1.06.18

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Summary of Contents for Grizzly G0846

  • Page 1 (For models manufactured since 02/18) COPYRIGHT © JUNE, 2018 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #KBABJH19339 PRINTED IN CHINA V1.06.18...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......26 Machine Description ........2 SECTION 6: MAINTENANCE ......27 Contact Info............ 2 Schedule ............27 Manual Accuracy ........... 2 Cleaning & Protecting ........27 Identification ........... 3 Bit Care ............27 Controls &...

  • Page 4: Introduction

    INTRODUCTION Machine Description Manual Accuracy The Model G0846 Horizontal Slot Mortiser comes We are proud to provide a high-quality owner’s with an 8" x 20" precision-ground, cast-iron manual with your new machine! table with a cam-locking clamp to secure the workpiece.

  • Page 5: Identification

    Guard Table Feed Handle Table Height ON/OFF Lock Lever Switch Fence Angle Lock Knob Table Fence Fence Angle Gauge Chuck Indexing Table Height Direction Guide Handwheel Switch & Scale Indexing Dust Port Guide Lock Knob Model G0846 (Mfd. Since 02/18)

  • Page 6: Controls & Components

    B. Hold-Down Clamp Assembly: Secures workpiece to table. Two mounting holes allow the clamp to accommodate different-sized workpieces. Model G0846 (Mfd. Since 02/18)

  • Page 7: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0846 HORIZONTAL SLOT MORTISER Product Dimensions: Weight................................236 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............32 x 36 x 48-1/2 in.
  • Page 8 The information contained herein is deemed accurate as of 10/22/2018 and represents our most recent product specifications. Model G0846 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0846 (Mfd. Since 02/18)

  • Page 9: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0846 (Mfd. Since 02/18)
  • Page 10 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0846 (Mfd. Since 02/18)

  • Page 11: Additional Safety For Horizontal Slot Mortisers

    If normal safety pre- respect. Failure to do so could result in cautions are overlooked or ignored, seri- serious personal injury, damage to equip- ous personal injury may occur. ment, or poor work results. Model G0846 (Mfd. Since 02/18)

  • Page 12: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -10- Model G0846 (Mfd. Since 02/18)
  • Page 13 Minimum Gauge Size ......14 AWG all local codes and ordinances. Maximum Length (Shorter is Better)..50 ft. -11- Model G0846 (Mfd. Since 02/18)

  • Page 14: Section 3: Setup

    Cleaner/Degreaser (Page 14) ..As Needed you are completely satisfied with the machine and • Disposable Shop Rags ....As Needed have resolved any issues between Grizzly or the • Phillips Screwdriver #2 ....... 1 shipping agent. You MUST have the original pack- •...

  • Page 15: Inventory

    Flat Washer 12mm ........1 Hex Nut M12-1.75 ........1 K. Fender Washer 8mm ........1 L. Indexing Guide Collar ......... 1 M. Hex Wrenches 4, 5, 6, 8mm ....1 Ea. Figure 3. Inventory items. -13- Model G0846 (Mfd. Since 02/18)

  • Page 16: Cleanup

    Figure ??. T23692 Orange Power Degreaser. Figure 4. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -14- Model G0846 (Mfd. Since 02/18)

  • Page 17: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. = Electrical Connection 36" 40" Figure 5. Minimum working clearances. -15- Model G0846 (Mfd. Since 02/18)

  • Page 18: Lifting & Placing

    Remove fasteners securing machine to ship- Drilled Hole ping pallet. Figure 7. Popular method for anchoring Lift machine enough to remove pallet and machinery to a concrete floor. place in position. -16- Model G0846 (Mfd. Since 02/18)

  • Page 19: Assembly

    Attach hold-down post to table with 12mm flat Guide washer, 12mm lock washer, and M12-1.75 hex nut (see Figure 9). Collar Standoff Hex Nut Lock Handle Figure 11. Installing components on indexing guide shaft. Figure 9. Mounting hold-down post to table. -17- Model G0846 (Mfd. Since 02/18)

  • Page 20: Dust Collection

    Table Figure 12. Installing adjustable feet to base. Dust Port Figure 13. Dust port location. Tug hose to make sure it does not come off. Note: A tight fit is necessary for proper performance. -18- Model G0846 (Mfd. Since 02/18)

  • Page 21: Test Run

    Clear all setup tools away from machine and make sure chuck key is removed. Figure 14. Removing switch disabling key from Connect machine to power supply. paddle switch. Turn spindle direction switch to "R" (right) position. -19- Model G0846 (Mfd. Since 02/18)

  • Page 22: Section 4: Operations

    If using an end mill or performing a side- ects. Regardless of the content in this sec- cutting operation, uses conventional milling tion, Grizzly Industrial will not be held liable method and moves workpiece against rota- for accidents caused by lack of training.

  • Page 23: Operating Tips

    Operating Tips Changing Bits The Westcott-style ⁄ " chuck included with the Model G0846 is designed to work best with ⁄ " Cutting tools are sharp and shank slot mortising bits (see Figure 15). DO can easily cause laceration NOT install or use vertical mortiser chisel bits.

  • Page 24: Adjusting Table

    If necessary, rotate bit by hand to gain access to chuck collar hex screw. Rotate hex wrench counterclockwise to open The Model G0846 has a handwheel to move chuck jaws and remove bit (see Figure 16). the table up and down up to 5 ⁄...

  • Page 25: Using & Adjusting Miter Gauge & Fence

    Step 3 (see Miter Gauge & Fence Figure 19). Tighten knob. Table The Model G0846 features an adjustable fence with miter gauge that pivots up to 60º left or right for angled boring operations (see Figure 21). Depth-...

  • Page 26: Using Hold-Down Clamp Assembly

    Figure 23). Using Hold-Down Workpiece Clamp Assembly Fence The Model G0846 table features an adjust- able hold-down clamp assembly to secure your workpiece to the table during boring operations. Backer Always clamp your workpiece to the table. Place Board...

  • Page 27: Boring Workpiece Freehand

    When complete, disconnect machine from Clamp workpiece to table and adjust table as power and remove workpiece. necessary for workpiece operation (refer to Adjusting Table on Page 22). -25- Model G0846 (Mfd. Since 02/18)

  • Page 28: Section 5: Accessories

    T28358—20mm Chuck for G0846 NOTICE This Westcott-style chuck allows use of bits with ⁄ " shanks on the G0846 Horizontal Slot Mortiser. Refer to our website or latest catalog for additional recommended accessories. Basic Eye Protection T20501—Face Shield Crown Protector 4"...

  • Page 29: Section 6: Maintenance

    To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, Cleaning the Model G0846 is relatively easy. maintenance, or service. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any...

  • Page 30: Lubrication

    Shop Rags ......... As Needed Chuck Guard Mineral Spirits ........As Needed Grease: NLGI #2 or Grizzly T26419 .. As Needed Oil: ISO 68 or Grizzly T27914 .... As Needed Figure 31. Lubrication points for hold-down clamp cam and chuck jaws.
  • Page 31 Apply thin coat of NLGI#2 grease to threads. Lubrication Frequency ... 8 hrs. of Operation Raise and lower table to evenly distribute Oil ....Grizzly T27914 or ISO 68 Equivalent grease. To lubricate table elevation ways, fully lower the Table Roller Bearing V-Ways table with the elevation handwheel (see Figure 32).

  • Page 32: Section 7: Service

    (Page 24). 4. Motor has overheated. 4. Clean off motor, let cool, and reduce workload. 5. Centrifugal switch is at fault. 5. Adjust/replace centrifugal switch. 6. Test/repair/replace. 6. Motor is at fault. -30- Model G0846 (Mfd. Since 02/18)
  • Page 33 4. Clean and lubricate table elevation ways (Page 29); 4. Wood chips, sawdust and debris caught in adjust table roller bearings (Page 33). work table elevation ways. 5. Work table gib too loose/too tight. 5. Adjust gib (Page 32). -31- Model G0846 (Mfd. Since 02/18)

  • Page 34: Adjusting Fence & Miter Gauge Indicator

    Adjusting Table Gib & Miter Gauge Indicator The Model G0846 has a gib on the right side of the knee that applies pressure on the elevation way dovetail as the work table moves up and down. It is adjustable with two set screws. The The miter gauge indicator is adjusted at the fac- upper set screw has a lock nut (see Figure 36).

  • Page 35: Adjusting Table Roller Bearings

    Open-End Wrench 13mm ........2 directions. Open-End Wrench 16mm ........1 Hex Wrench 6mm..........1 To inspect and square chuck with table: DISCONNECT MACHINE FROM POWER! -33- Model G0846 (Mfd. Since 02/18)
  • Page 36 (2 of 4) Guard Drill Rod Precision Square Figure 38. Checking chuck-to-table square. Figure 40. Loosening motor mount hex nuts. 10. Tighten hex nuts to secure motor setting. 11. Re-install motor cover and chuck guard. -34- Model G0846 (Mfd. Since 02/18)

  • Page 37: Adjusting Table Parallelism With Chuck

    " x 8" ..........1 Open-End Wrench 13mm ........1 —If measurements at both ends of drill rod Hex Wrench 6mm ..........1 are not equal, the chuck is not parallel to the table. Proceed to Step 8. -35- Model G0846 (Mfd. Since 02/18)

  • Page 38: Adjusting Table Vertical Height

    Test depth stop by inserting boring bit into chuck, clamping a sample workpiece to table, and raising table with elevation handwheel until depth stop contacts stop block. Adjust depth stop as needed, then tighten lock nut to secure setting. -36- Model G0846 (Mfd. Since 02/18)

  • Page 39: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. READ ELECTRICAL SAFETY -37- Model G0846 (Mfd. Since 02/18) ON PAGE 37!

  • Page 40: Electrical Components

    Electrical Components Figure 47. Rotary switch (left side). Figure 45. Junction box wiring. Figure 48. Rotary switch (right side). Figure 46. ON/OFF switch wiring (rear view). READ ELECTRICAL SAFETY -38- Model G0846 (Mfd. Since 02/18) ON PAGE 37!

  • Page 41: Wiring Diagram

    Motor Junction Box Machine Body Machine Body ON/OFF Paddle Switch KEDU HY18 KEDU ZH-HC-4 (Right Ground Side) Spindle Rotation Switch KEDU ZH-HC-4 (Left Side) Ground 6-15 Plug Ground READ ELECTRICAL SAFETY -39- Model G0846 (Mfd. Since 02/18) ON PAGE 37!

  • Page 42: Section 9: Parts

    Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
  • Page 43 SET SCREW M8-1.25 X 16 P0846026 MOTOR COVER P0846044 STRAIN RELIEF TYPE-3 M20-1.5 P0846027 RUBBER PLATE P0846045 MOTOR CORD 10G 3W 24" BUY PARTS ONLINE AT GRIZZLY.COM! -41- Model G0846 (Mfd. Since 02/18) Scan QR code to visit our Parts Store.
  • Page 44 Table Knee BUY PARTS ONLINE AT GRIZZLY.COM! -42- Model G0846 (Mfd. Since 02/18) Scan QR code to visit our Parts Store.
  • Page 45 KNOB M6-1 30D, 22L, 4LOBES P0846171 HEX NUT M8-1.25 THIN P0846136 SPACER P0846172 SET SCREW M8-1.25 X 20 P0846137 CARRIAGE BOLT M6-1 X 20 BUY PARTS ONLINE AT GRIZZLY.COM! -43- Model G0846 (Mfd. Since 02/18) Scan QR code to visit our Parts Store.

  • Page 46: Table

    ADJUSTABLE HANDLE 116L, M5-8 X 8 P0846229 ADJUSTING TRACK P0846262 CAP SCREW M6-1 X 8 P0846230 HEX BOLT M6-1 X 25 BUY PARTS ONLINE AT GRIZZLY.COM! -44- Model G0846 (Mfd. Since 02/18) Scan QR code to visit our Parts Store.

  • Page 47: Hold-Down Assembly

    P0846414 PHLP HD SCR M4-.7 X 16 P0846316 COMPRESSION SPRING P0846415 HEX NUT M4-.7 P0846317 FLAT WASHER 12MM P0846318 PRESS BLOCK P0846319 ROLL PIN 4 X 20 BUY PARTS ONLINE AT GRIZZLY.COM! -45- Model G0846 (Mfd. Since 02/18) Scan QR code to visit our Parts Store.

  • Page 48: Labels & Cosmetics

    MACHINE ID LABEL P0846508 TOUCH-UP PAINT, GRIZZLY GREEN P0846504 INJURY/SHOCK WARNING P0846509 GRIZZLY.COM LABEL P0846505 EYE/LUNG WARNING P0846510 MODEL NUMBER LABEL BUY PARTS ONLINE AT GRIZZLY.COM! -46- Model G0846 (Mfd. Since 02/18) Scan QR code to visit our Parts Store.
  • Page 49 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 50 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 51: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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