Bosch Climate 5000 Series Installation Manual

Bosch Climate 5000 Series Installation Manual

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Bosch Ducted Type (Medium & High Static)
Air Conditioner / Heat Pump
Climate 5000 Series
Installation Manual

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Summary of Contents for Bosch Climate 5000 Series

  • Page 1 Bosch Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Climate 5000 Series Installation Manual...
  • Page 2 2 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 05.2019 | Bosch Thermotechnology Corp. Data subject to change...
  • Page 3: Table Of Contents

    Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 3 Table of Contents 1 Key to Symbols and Safety Instructions 1.1 Key to Symbols 1.2 Safety 2 Components 3 Installation Summary 4 System Components 4.1 9K ~ 48K Models (Medium Static)
  • Page 4: Key To Symbols And Safety Instructions

    4 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 1 Key to Symbols and Safety Instructions 1.2 Safety Please read safety precautions before installation 1.1 Key to Symbols Incorrect installation due to ignoring instructions can cause serious damage or injury.
  • Page 5 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 5 WARNING: ELECTRICAL HAZARD CAUTION: CONTAINS REFRIGERANT  For all electrical work, follow all local and national wiring  This air-conditioning unit contains fluorinated gasses. For standards, regulations, and the Installation Manual.
  • Page 6: Components

    6 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 2 Components The air conditioning / heat pump system comes with the following components. Use all of the installation parts and components to install the air conditioner. Improper installation may result in water leakage, electrical shock and fi...
  • Page 7: Installation Summary

    Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 7 3 Installation Summary Install the indoor unit Install the drainpipe Install the outdoor unit (Page 20) (Page 10) (Page 16) Evacuate the refrigeration system...
  • Page 8: System Components

    8 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 4 System Components 4.1 9K ~ 48K Models (Medium Static) Air inlet Electric control cabinet Air filter Air outlet Drain hose...
  • Page 9: Model (High Static)

    Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 9 4.2 60K Model (High Static) Air inlet Air outlet Heat exchanger Air filter Electric control cabinet Drain hose Refrigerant connecting pipe Figure 3  ...
  • Page 10: Indoor Unit Installation

    1 0 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 5 Indoor Unit Installation Required space maintenance 9K ~ 48K Models Before installing the indoor unit, refer to the label on the product box to make sure that the model number of the indoor unit pairs with the model 11.8in (300mm)
  • Page 11 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 11 9k ~ 48k Model Dimensions Air inlet from rear side Air filter 4-install hanger Test mouth & Test cover Outside air intake Electric control box Ø25mm (0.98in) Drain...
  • Page 12 1 2 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 60k Model Dimensions Figure 8 Suspension Air Inlet Side Dimension Outline Dimension Air Outlet Side Dimension Position (Same as Air Outlet Side)
  • Page 13 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 13 Step 2: Hang indoor unit After selecting an installation location, align the refrigerant pipes, drain pipes, as well as indoor and outdoor wires with their connection points Wood: before mounting the unit.
  • Page 14 1 4 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual Step 3: Installing the dust proof net and canvas air passage Step 5: Adjust the air inlet direction (If required from rear to bottom, 9k ~ 48k models only) Install the dust proof net according to the installation manual.
  • Page 15 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 15 Step 7: Motor and drain pump maintenance 60k model Motor maintenance (there are three methods): 9k ~ 48k models (the rear ventilated model is used as an example)
  • Page 16 1 6 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual Step 8: Drainpipe Installation Loosen the four bolts from the front plate. The drainpipe is used to drain water away from the unit. Improper installation may cause unit and property damage.
  • Page 17 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 17 Using a 65-mm (2.5in) core drill, drill a hole in the wall. Make sure that the hole is drilled at a slight downward angle, so that the outdoor end of the NOTICE: EQUIPMENT DAMAGE hole is lower than the indoor end by about 12mm (0.5in).
  • Page 18 1 8 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual Drainage test ( 9k ~ 48k models) Check that the drainpipe is unobstructed. This test should be performed on newly built houses before the ceiling is fi nished.
  • Page 19 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 19 Units with a pump. If drain pump needs to be disabled Remove the test cover. Remove cover of E-Parts box. Unplug the "Pump" pin to disable pump.
  • Page 20: Outoor Unit Installation

    2 0 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 6 Outoor Unit Installation Step 1: Select installation location Strong wind Before installing the outdoor unit, you must choose an appropriate location. The following are standards that will help you choose an appropriate location for the unit.
  • Page 21 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 21 Step 2: Install drain joint Heat pump units require a drain joint. Before bolting the outdoor unit in place, you must install the drain joint at the bottom of the unit. Note that there are two diff...
  • Page 22 2 2 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual Step 3: Anchor outdoor unit The outdoor unit can be anchored to to a commercially available mounting pad on Outdoor Unit the ground or to a wall-mounted bracket (fi...
  • Page 23: Refrigerant Piping Connection

    Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 23 7 Refrigerant Piping Connection Step 3: Flare pipe ends Proper fl aring is essential to achieve an airtight seal. 7.1 Connection Instructions – Refrigerant Piping...
  • Page 24 2 4 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual Step 4: Connect pipes When connecting refrigerant pipes, be careful not to use excessive torque or to deform the piping in any way. You should fi rst connect the low-pressure (suction) Flaring tool pipe, then the high-pressure pipe (liquid line).
  • Page 25: Connecting Signal/Power Cable

    Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 25 8 Connecting Signal/Power Cable The signal/power cable enables communication between the indoor and outdoor units. You must fi rst choose the right cable size before preparing it for connection.
  • Page 26 2 6 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual Magnetic ring (if supplied and packed with the accessories) Clamp down the cable with the cable clamp. Insulate unused wires with electrical tape. Keep them away from any electrical or metal parts.
  • Page 27 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 27 Using the wire controller to set external static pressure (some models) NOTICE: SYSTEM FAILURE  You can use the unit’s automatic airflow adjustment function to set ...
  • Page 28: Air Evacuation

    2 8 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 8 Air Evacuation Wait for approximately 10 to 15 minutes, then check that there has been no change in system pressure. It is recommended to use a micron gauge; check 8.1 Preparations and Precautions...
  • Page 29: Adding Refrigerant

    Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 29 8.3 Adding Refrigerant In North America, the standard pipe length is 7.5m (25’). The additional refrigerant to be charged can be calculated using the following formula:...
  • Page 30: Electrical And Gas Leak Checks

    3 0 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 9 Electrical and Gas Leak Checks 9.2 Gas Leak Checks There are two diff erent methods to check for gas leaks.
  • Page 31: Test Run

    Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 31 10 Test Run WARNING: CONTAINS REFRIGERANT 10.1 Before Test Run  During operation, the pressure of the refrigerant circuit Only perform test run after you have completed the following steps: will increase.
  • Page 32: Disposal Guidelines

    3 2 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 11 Disposal Guidelines Components Many parts in the Air Conditioner can be fully recycled in the end of the product life.
  • Page 33 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 33 Bosch Thermotechnology Corp. | 05.2019 Data subject to change...
  • Page 34 3 4 | Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual 05.2019 | Bosch Thermotechnology Corp. Data subject to change...
  • Page 35 Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 35 Bosch Thermotechnology Corp. | 05.2019 Data subject to change...
  • Page 36 United States and Canada Bosch Thermotechnology Corp. 65 Grove Street Watertown, MA 02472 Tel: 866-642-3198 Fax: 603-965-7581 www.boschheatingandcooling.com BTC 769003105 A /05.2019...

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