Table of Contents
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Contents
1
Introduction ................................................................................. 5
1.1
1.2
1.3
1.4
1.5
1.6
2
Principles of operation .............................................................15
3
Operation ...................................................................................17
3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
4
Troubleshooting ........................................................................27
4.1
4.2
5
Specifications.............................................................................29
5.1
5.2
Appendix A Compatible tubing ....................................................31
Appendix B Ordering information ...............................................33
HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI
Important user information ..........................................................................5
Regulatory information ..................................................................................7
Safety precautions ...........................................................................................9
HOT LIPS TUBE SEALER ................................................................................11
Features ..............................................................................................................12
Disclaimer ..........................................................................................................13
Controls ...............................................................................................................17
Operating procedure ....................................................................................18
Setting the tubing type and size .............................................................19
How to load the tubing ................................................................................20
Proper loading of tube......................................................................................22
Improper loading of tube.................................................................................22
Inspecting seal quality ......................................................................................23
How to handle filled tubing ............................................................................24
Cutting sealed tubing ........................................................................................25
Checking the version number........................................................................26
Setting tube diameter units ............................................................................26
Operation steps ...............................................................................................27
General troubleshooting .............................................................................28
Technical specifications ..............................................................................29
Tubing ..................................................................................................................30
3
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Troubleshooting
Related Manuals for GE Hot Lips Tube Sealer
Summary of Contents for GE Hot Lips Tube Sealer
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Page 1: Table Of Contents
Checking the version number................26 3.4.7 Setting tube diameter units ................26 Troubleshooting ................27 Operation steps ....................27 General troubleshooting ................28 Specifications................29 Technical specifications ................29 Tubing ........................30 Appendix A Compatible tubing ............31 Appendix B Ordering information ..........33 HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... - Page 2 HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI...
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Page 3: Introduction
Always keep the Operating Instructions at hand when using HOT LIPS TUBE SEALER. Do not operate HOT LIPS TUBE SEALER in any other way than described in the user documentation. If you do, you may be exposed to hazards that can lead to personal injury and you may cause damage to the equipment. - Page 4 Software items are identified in the text by bold italic text. A colon separates menu levels, thus File:Open refers to the Open command in the File menu. Hardware items are identified in the text by bold text (e.g., Power switch). HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI...
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Page 5: Regulatory Information
EMC emissions and Harmonized with immunity requirements for 2004/108/EC measurement, control and laboratory use EN ISO 12100:2010 Safety of machinery. General Harmonized with principles for design. Risk 2006/42/EC assessment and risk reduction. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... - Page 6 • used in the same state as it was delivered from GE Healthcare, except for alterations described in the user documentation or explicitly authorized by GE Healthcare. Regulatory compliance of...
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Page 7: Safety Precautions
All users must read this section and the Safety instructions chapter in STERILE TUBE FUSER - DRY and HOT LIPS TUBE SEALER Operating Instructions before using HOT LIPS TUBE SEALER, and observe the safety information at all times during use. - Page 8 This is a class A product, input power > 1 kW, intended for professional use. In a domestic environment it may cause radio interference, in which case the user might be required to take appropriate measures. NOTICE Leave space around the unit for proper ventilation. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI...
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Page 9: Hot Lips Tube Sealer
HOT LIPS TUBE SEALER Introduction The HOT LIPS TUBE SEALER is a fully automated unit designed to seal thermoplastic tubing. The machine is useful for sealing feed, harvest and sample tubing connected to bags or other containers, for storage and transportation. The unit is designed to seal a wide range of tubing diameters. -
Page 10: Features
• Automated, validatable, 2 to 3 minutes sealing cycle HOT LIPS TUBE SEALER is a portable unit for heat sealing thermoplastic tubing. The leakproof and tamper proof seal is ideal for ensuring that inoculum, products, media or buffers do not leak through tubing clamps, hemostats, or plugs suitable for shipment, storage and cGMP operations. -
Page 11: Disclaimer
No compressed air or cooling water is required. Disclaimer The HOT LIPS TUBE SEALER has been tested to produce seals of sufficient quality and strength. It is believed to be adequate for the intended application. Under no circumstances can data in this manual be submitted to any regulatory agency in support of a clinical product, without specific written permission from the manufacturer. - Page 12 1 Introduction 1.6 Disclaimer HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI...
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Page 13: Principles Of Operation
2 Principles of operation Introduction The HOT LIPS TUBE SEALER is used to seal tubing permanently. This is done by clamping the tubing to be sealed in a precise position between two heated jaws. The molten tubing is pressed together and cooled under high pressure resulting in a permanent, leak-proof, butt seal. - Page 14 2 Principles of operation HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI...
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Page 15: Operation
Moves down through the selection list Enter button Enter function. Accepts new selection READY indicator GO button Advances to next step in the sealing process. Only active when READY light is lit. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... -
Page 16: Operating Procedure
CFLEX 3/8 × 5/8 before use. Allow a few minutes depending on the tubing type minutes for the seal to cool and diameter. Press GO to reset completely to anneal to maximum strength. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... -
Page 17: Setting The Tubing Type And Size
A beep will confirm load INSERT TUBING complete. Press the MENU button to PVC 1/2 × 3/4 abort the selection and This setting will be retained even when retain the original setting. power is turned off. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... -
Page 18: How To Load The Tubing
WARNING HOT LIPS TUBE SEALER Before starting please make sure that no objects/tubes are kept in between the heating jaws or moving path. NOTICE Leave space around the unit for proper ventilation. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... - Page 19 GO button down until the jaws have closed completely (indicated by a beep). If the GO button is released prematurely, the jaws will open immediately and you must start again from step 2. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI...
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Page 20: Proper Loading Of Tube
Lay the tubing so it rests on the stainless steel platform. Tube loading handle Red safety flag should be on top of tube should be down 3.4.2 Improper loading of tube Red safety flag below tube HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... -
Page 21: Inspecting Seal Quality
3.4.3 Inspecting seal quality The HOT LIPS TUBE SEALER is designed to make reproducible and reliable seals, however it is still critical to inspect the seal prior to use. Check that the correct tubing type and diameter are set as in many cases a poor seal is the result of using the wrong tubing program. -
Page 22: How To Handle Filled Tubing
The HOT LIPS TUBE SEALER can handle liquid filled tubing. Typically, a clamp or plug is used to prevent the liquid from leaking while being sealed. The liquid will be displaced by the specially contoured jaws and the seal area will be free of liquid or bubbles. -
Page 23: Cutting Sealed Tubing
3.4.5 Cutting sealed tubing The HOT LIPS TUBE SEALER produces a seal that is wide enough to be easily cut. Simply use scissors to cut through the middle of the seal. This procedure is useful for sealing and detaching tubing from bags. -
Page 24: Checking The Version Number
Sealing jaw temperature Number of seals made The date code of the loaded version is shown on the status display. New tubing data can be obtained from GE Healthcare and downloaded by the user. See the Maintenance section of this manual. 3.4.7 Setting tube diameter units Tube dimensions can be displayed in inches (default) or mm. -
Page 25: Troubleshooting
Operation steps 4.1 4 Troubleshooting Introduction HOT LIPS TUBE SEALER is designed to monitor all aspects of its operation. If a step does not complete properly, the unit will not proceed to the next step of the operation. Operation steps... -
Page 26: General Troubleshooting
4 Troubleshooting 4.2 General troubleshooting General troubleshooting For information about general troubleshooting, refer to the STERILE TUBE FUSER - DRY and HOT LIPS TUBE SEALER Operating Instructions. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... -
Page 27: Specifications
2 to 3 minutes (includes heating up and cooling down) Enclosure Indoor use only Pollution Degree II FCC Part 15 Subpart B Class A and EN61326-1 IEC/EN/UL61010-1 and CAN/CSA-C22.2 No.61010-1 Relative humidity 2% to 80% non-condensing HOt LIPS TUBE SEALER Operator Manual 87-4500-07 AI... -
Page 28: Tubing
-25°C to +50°C +2°C to +32°C Operating temperature Tubing The HOT LIPS TUBE SEALER is preprogrammed for various tubing types, diameter and wall thickness. The compatible tubing types can be found in Appendix A. HOt LIPS TUBE SEALER Operator Manual 87-4500-07 AI... -
Page 29: Appendix A Compatible Tubing
Introduction The HOT LIPS TUBE SEALER is designed to seal thermoplastic tubing. Note: HOT LIPS TUBE SEALER cannot be used to seal silicone tubing or PTFE. Suitability is based on typical tubing material. The user must determine suitability of autoclaved, irradiated, or otherwise treated tubing. - Page 30 For instructions on how to change the tubing type, refer to Setting the tubing type and size on page 19. Update tubing types To add the ReadyToProcess tube sizes, order HLTS TUBE DATA MANAGEMENT TOOL (GUI). For ordering information, refer to Appendix B. HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI...
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Page 31: Appendix B Ordering Information
WV003261 KIT, QK CHNGE TUBE RESTRICTOR 28411709 HLTS II FUNCTIONAL VERIFICATION GAUGE WV001984 KEY, REPLACE 6 TUMBLER 29002782 HLTS TUBE DATA MANAGEMENT TOOL (GUI) For more details on ordering information, visit: www.gelifesciences.com/bioprocess HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI... - Page 32 Ordering information HOT LIPS TUBE SEALER Operator Manual 87-4500-07 AI...