1. Manuals
  2. Brands
  3. Tatu Marchesan Manuals
  4. Farm Equipment
  5. DCA DC 2500
  6. Instruction manual

Tatu Marchesan DCA DC 2500 Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
I N S T R U C T I O N S M A N U A L
DCA DC 2500 - DCA DC 5500
DCA DC 7500

Advertisement

Table of Contents
loading

Related Manuals for Tatu Marchesan DCA DC 2500

Summary of Contents for Tatu Marchesan DCA DC 2500

  • Page 1 I N S T R U C T I O N S M A N U A L DCA DC 2500 - DCA DC 5500 DCA DC 7500...
  • Page 2 IDENTIFICATION Dealer: Owner: Firm / Farm: City: State: No. of the Certificate of Guarantee: Serial / No.: Date: Invoice No.: Product: Notes:...
  • Page 3 The DCA DC spreader performs an oriented distribution of fertilizer with higher income, saving more product and it is extremely easy to operate. DCA DC 2500, DCA DC 5500 and DCA DC 7500 models have cardan shaft and belt transmissions to activate the conveyor and the rotating discs.

  • Page 4: Table Of Contents

    9. General maintenance 49 to 52 Main cardan shaft / Wheel hubs / DCA DC storage Troubleshooting guide Tires inflation / Maintenance precautions Torque table 10. Important 11. Notes Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 5: To The Owner

    NOTE which the original purchaser thereof, at retail, has used or allowed to be used parts, not made or supplied by Marchesan S/A. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 6: To The Operator

    Have extreme caution when operating with the power take-off (PTO). Do not get closer during operation. Never use your bare hands to check hydraulic leaks, the high pressure can cause several injuries. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 7 For your protection and safety, always wear adequate clothes and footwear while operating the equipment. Always use the safety locks to carry out maintenance operations and to transport the equipment. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 8 Make sure the equipment is properly supported. • Please check the general safety instructions on the back cover of this manual. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 9 • Check all laws and regulations regarding the height limits and load width while transporting the equipment on truck or trailer. If necessary use banners, lights and other devices in order to give adequate warning to the other drivers. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 10 Use chains (at least 3 meters long) to hoist the equipment safely. Use the hoisting points and be sure that the equipment is well secured. Avoid accidents. Always keep a safe distance from the equipment. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 11 Riesgo de accidente por VOLTEO. Nunca desacoplar el equipo con producto en la tolva. 0 5 . 0 3 . 0 3 . 2 4 2 5 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 12 L U B R I C AT E A N D T I G H T E N D A I LY LUBRICAR Y REAPRETAR DIARIAMENTE 05.03.03.1827 Decal set Model Serial number 05.03.06.0816 DCA DC 2500 DCA DC 5500 05.03.06.0817 DCA DC 7500 05.03.06.0818 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 13: Components

    14 - Safety chain 15 - Steel cable box with lever 16 - Wheelset support NOTE • Hooks on the sides of the bin to place the covering tarps. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 14 14 - Safety chain 15 - Steel cable box with lever 16 - Wheelset support NOTE • Hooks on the sides of the bin to place the covering tarps. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 15 14 - Safety chain 15 - Steel cable box with lever 16 - Wheelset support NOTE • Hooks on the sides of the bin to place the covering tarps. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 16: Data Sheet

    Tires (04): ....................11L-15 (52 PSI) Standard conveyor: ................... Stainless steel Hitching: .................Drawbar / Power take-off (PTO) PTO rotation speed: ....................540 rpm Tractor required (cv): ..................90 - 100 Weight (Kg): ......................1560 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 17 DCA DC dimension table Models 2500 3690 1560 1780 2210 1820 1670 1550 5500 4180 1680 1900 2800 1950 1780 1745 7500 4770 1535 1815 3435 2050 1870 1860 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 18: Set-Up Instructions

    • After hitching, leave the parking jack (B) in transport/operation position, as shown below. • Keep the tractor hitch bar centered. Parking jack in transport position DCA DC 2500 hitch DCA DC 5500/7500 hitch Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 19 NOTE The adjustment range of the tractor drawbar can be used for shortening it or lengthening it. 5 - 7 cm 5 - 7 cm Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 20: Reducing The Cardan Shaft Length

    • The chains of the protection covers should be fastened in the equipment and in the tractor, so that they will not get loose during maneuvers. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 21 The tractor speed should be even for the whole service. Choose a safe speed according to the type of soil. We recommend an average speed from 6 to 7 km/h. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 22: Conveyor Remote Control - Functioning / Assembly And Adjustment

    (C) that fasten them on the levers. With this adjustment, the levers will always be set properly for hitching/unhitching the activation clutches of the conveyors. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 23 8) Observe the correct assembly of the tires on the hubs, according to the figure below. The rims should face the inner part. DCA DC Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 24: Chemical Fertilization And Liming

    Horizontal angle Vertical angle Operator moves the lever to activate/deactivate the conveyor. The lever to activate/deactivate the conveyor is moved by the operator's helper. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 25 This amount of fertilizer will be dropped every time that the directioner tube approaches the 3 meters 3 meters growing plant. per plant of spacing Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 26 3 meters 3 meters of spacing per plant Operator activates/deactivates the conveyor if it is necessary, or shut down the PTO. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 27: Adjustments And Operations

    "X" = 09 meters for humid limestone. "X" = 10 meters for granulated commercial fertilizer. NOTE Used only when the product is going to be applied on the whole area. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 28: Calculations And Conversions

    Since the fertilizer is usually distributed on both sides of the plant, we have the following: (140 grams / 2) = 70 grams per linear meter on each side of the plant. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 29: Fertilizer Distribution

    - Orchard spacing; Example: 5 meters. 6°) Specific weight of the product, which is directly related to its granulometry and its density; 7°) Fertilizer application type. 10 m Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 30: Application Type

    Adjustments and operations Application type Double: Fertilizer on both sides of the plant. Single: Fertilizer on one side of the plant. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 31: Granulated Fertilizer Table

    • La rotación de la toma de fuerza: 540 rpm. • Velocidad de trabajo: 6 km/h. 05.03.03.1652 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 32: Limestone Distribution

    6°) Specific weight of the product, which is directly related to its granulometry and its density. 7°) Humidity of the limestone: 1.56%. ATTENTION The values on the table are in kilograms per hectare. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 33: Limestone Table

    • La rotación de la toma de fuerza: 540 rpm. • Velocidad de trabajo: 6 km/h. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 34 • Be careful with all moving parts. • Do not allow adjustments when the equipment is moving or when the transmission is activated. • Never operate the equipment if any protection is missing. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 35: Changing The Sprockets (Cardan)

    NOTE When using the 12-teeth sprocket (E), it will be required to remove 10 links from the chain, which has 2 joints to make the change easier. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 36 NOTE When using the 12-teeth sprocket (E), it will be required to remove 10 links from the chain, which has 2 joints to make the change easier. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 37 After placing the new pulley, carry out the previous steps for fasten it. ATTENTION Av o i d t o l o s e t h e axle keyway (H), as the pulley will lose traction without it. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 38 "B" that can be used in the transmission. After changing the sprockets, always adjust the chain tightener (C). Never start to work when the chain is loose. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 39: Changing The Sprockets (Hydraulic Command)

    2 joints to make the change easier. After changing the sprockets, always adjust the chain tightener. Never work with a loose chain. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 40: Gate Opening

    Always keep a smaller speed adjustment for the conveyor, so that the gate is as opened as possible. Graduated scale detail Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 41: Position Of Fins At The Discs

    If it is necessary to change the direction of part of the product to obtain a better uniformity on the distribution, only 2 fins may have a different angle from the others. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 42: Conveyor Tension Adjustment

    • Check the conveyor tension in the first hours of service. After that, check it daily. • When done with the tightener (A) adjustment, it is required to shorten the conveyor, removing some segments of its length. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 43: Belt Tension Adjustment

    • Loosen the pulley nut (A), along with the internal nut of the tightener (B). • Soon after, adjust the belt tension and retighten the nuts. NOTE Tension allowed = 3.5 cm as shown below. 3.5 cm Tension Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 44: Changing The Belt Of The Rotating Discs

    3) Twist the belt in a way that it fits on the left spreader pulley (E). 4) Lastly, place it on the bigger pulley (F). Adjust the tightener (A) and retighten the pulley nut (B). Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 45: Operations - Important Points

    • While maneuvering, shut down the PTO and prevent that the tractor tires touch the drawbar. NOTE Recommended speed = 6 to 7 km/h. PTO rotation speed = 540 RPM. 20° 20° Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 46: Optional

    Optional Smaller pulley (Discs speed) Lower rate transmission (Conveyor speed) Short tubes for the 11-15 tires directioner (DCA DC 2500 & 5500) Intermittent distribution set Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 47: Maintenance

    • THREADS: Apply grease on the thread of the gate adjusting rod and on the tighteners. • CONVEYORS: Lubricate with oil and keep them stretched. Lubricate every 24 operating hours ATTENTION Lubricate the points shown above and all grease fittings as well. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 48 Use lithium soap based grease (NLGI2-EP type), which has a higher washing resistance and larger stability to oxidation. Lubricate the points shown above and all grease fittings as well. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 49: Periodic Maintenance

    If this is not possible, change all the oil even if it is not necessary to do so. Gearbox oil volume = 1.6 liters. The oil used should not contain detergent. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 50: Changing The Tires

    Remove the nuts (A) that fasten the wheel hub on both sides of the wheelset axle; c) Remove the wheel and tire and carry out the necessary repairs; d) To re-assemble the set, repeat the previous steps in reverse order. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 51 • After all repairs and maintenance procedures, keep the equipment in a sheltered and dry place, protected from direct sunlight and rain, properly supported on the ground or trestles. NOTE Use TATU original parts only. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 52: General Maintenance

    Check the position of the fins. narrow. Lack of fertilizer. Fill up the bin. Interrupted distribution. Check the lever position on the Clutch is turned off. remote control. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...
  • Page 53 If such doctor does not possess proper knowledge of this kind of problem, ask for a referral or search to find the proper treatment. NOTE Use TATU original parts only. Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 54: Torque Table

    3 Marks. 6 Marks. For metric conversion: NOTE • Multiply inch-pounds by .113 to convert to newton-meters (Nm). • Multiply foot-pounds by 1.356 to convert to newton-meters (Nm). Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 55: Important

    Marchesan Av., 1979 - P.O. Box 131 - Zip Code 15994-900 - Matão - SP - Brazil Telephone 55.16.3382.8282 - Fax 55.16.3382.3316 Sales 55.16.3382.1009 - Parts 55.16.3382.8297 - Export 55.16.3382.1003 e-mail: tatu@marchesan.com.br www.marchesan.com.br Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

  • Page 56: Notes

    Notes Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. DCA DC 2500, 5500 & 7500...

This manual is also suitable for:

Dca dc 5500Dca dc 7500

Table of Contents