RIDGID LR-60B Instructions Manual

LR-60B/LS-60 Latching Crimp Heads Instructions
connector to be crimped and the warnings and instructions for all
equipment and material being used before operating this tool to
reduce the risk of serious personal injury.
SAVE THESE INSTRUCTIONS!
• Keep your fingers and hands away from the crimp head during
the crimping cycle. Your fingers or hands can be crushed, fractured
or amputated if they are caught between the dies or the components
and any other object.
• Do not use on energized electrical lines to reduce the risk of elec-
trical shock, severe injury and death. Tool is not insulated Use
appropriate work procedures and personal protective equipment when
working near energized electrical lines.
• Large forces are generated during product use that can break or
throw parts and cause injury. Stand clear during use and wear ap-
propriate protective equipment, including eye protection.
• Never repair a damaged head. A head that has been welded, ground,
drilled or modified in any manner can break during use. Never replace
individual components. Discard damaged heads to reduce the risk of
injury.
• Use proper tool, die, connector and cable combination. Improper
combinations can result in an incomplete or improper crimp which in-
creases the risk of fire, severe injury or death.
Selection of appropriate materials and joining methods is the
NOTICE
responsibility of the system designer and/or installer. Before any installa-
tion is attempted, careful evaluation of the specific re quire ments should be
completed. Consult connector manufacturer for selection information.
If you have any questions concerning this RIDGID
• Contact your local RIDGID distributor.
• Visit RIDGID.com to find your local RIDGID contact point.
• Contact Ridge Tool Technical Service Department at rtctechservic -
es@emerson.com, or in the U.S. and Canada call (800) 519-3456.
Description
RIDGID ® LR-60B/LS-60B Latching Crimp Head Tools are designed to
crimp electrical compression connectors to their respective wire when
used with appropriate dies.
The tool is available either as an interchangeable head (For RIDGID
RE 6/RE 60 or Ilsco Electrical Tool) or as part of a dedicated tool (RIDGID
RE-600 series tools).
Round
Dies
QCS
Coupling
Figure 1 – Round Crimp Head
(Interchangeable versions)
Specification
Dies Used ............................Commercially
RIDGID Die Series...............RDD-60, RDK-60
Printed 2/17
The Emerson logo and RIDGID logo are registered trademarks of Emerson Electric Co. or RIDGID, Inc. in the U.S. and other countries.
EC42593
WARNING
Read and understand
these instructions, the
electrical tool instruc-
tions, the instructions
for the dies to be used,
the instructions for the
® product:
Latch
Latch
Release
Square Crimp Head
LR-60B LS-60B
Commercially
Available Round Available Square
60 kN & 6 Ton 60 kN
Conforming to DIN
48083 Type 6M
SDD-60
All other trademarks belong to their respective holders.
Max. Cable Size ...................300 mm
Go to RIDGID.com/CrimpDies for the RIDGID Crimp Die/Electrical
Connector Compatibility Charts.
Tool Input Force ...................60 kN (6-ton) (13,500 lbs.)
QCS Coupling Type .............6T QCS and 60kN QCS
Interchangeable Head
Weight ..................................3.4 lbs. (1.6 kg)
Do not use LR-60B/LS-60B Crimp Heads with RIDGID
WARNING
RE 53 Electrical Crimp Tools. This may cause incomplete crimps.
Inspection/Maintenance
Inspect the Latching Crimp Head before each use for issues that could
affect safe use.
1. Remove battery from electrical tool.
2. Clean any oil, grease or dirt from the tool and head, including han-
dles and controls. This aids inspection and helps prevent the ma-
chine from slipping from your grip.
3. Inspect the head for:
• Proper assembly and completeness.
• Wear, corrosion or other damage. Make sure that the latch works
properly and securely closes.
• Presence and readability of head markings.
• See electrical tool manual for inspection and maintenance of the
QCS coupling
If any issues are found, do not use the tool until corrected.
4. Inspect the electrical tool and any other equipment being used as
directed in their instructions. Confirm that the crimp dies are a clean,
undamaged matched set.
5. Lubricate the head pivot points with a light weight general purpose
lubricating oil. Wipe off any excess oil.
Set Up/Operation
1. Prepare the connection to be crimped per the connector manufac-
turer's instructions.
2. Choose the appropriate crimp dies and equipment for the applica-
tion per their specifications. Make sure all equipment is inspected
and set up per its instructions.
3. Remove battery from electrical tool. Open the Latching Crimp Head
by pressing the latch release. Insert matching dies into the head.
Dies should fit snugly and securely, and the crimping profiles should
align. Do not force dies into head. If there are any issues with die fit,
® do not use the tool. Do not operate tool without dies installed.
®
Do not use with 12 ton or 130 kN dies. This could cause improper
crimp connections.
Square
Dies
Figure 2 – Installing Dies in Crimp Head
4. Changing Heads with QCS Coupling – See electrical tool manual.
5. With dry hands install the tool battery.
6. If needed, open the head by pressing the latch release and close
the head around the connector to be crimped. Make sure that the
latch is fully closed – do not operate the tool with the latch open or
partially open.
7 . Follow all compression connector manufacturers' instructions for
crimp location. Some wire sizes may require more than one crimp
per connection.
Center the connector squarely against the crimp profile in the sta-
tionary die. Improper placement can make an incorrect crimp or
damage the equipment.
©2015, 2017 RIDGID, Inc.
2 185 mm 2
600 MCM 350 MCM
3.4 lbs. (1.6 kg)
999-999-472.09
REV. D