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abyzz A100 Operating Manual

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Operating Manual
A100
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Summary of Contents for abyzz A100

  • Page 1 Operating Manual A100...
  • Page 2 The product specifications may deviate from the information in this manual due to technical improvements and innovations. Abyzz, BOOSTMODE and venotec are registered trademarks. Valid as of: 04.02.2014...

  • Page 3: Table Of Contents

    Table of contens Page Preface Scope of delivery Function description Abyzz peripheral devices and connection options Warnings Proper use and general information Installation of driver Installation of pump Commissioning Run in phase Description of control elements Operation Maintenance Guarantee Technical changes...
  • Page 4 Abyzz boost mode Fig. 5: Pump with pump head Fig. 6a/b: Disassembly of pump head Fig. 7: Removing impeller group Fig. 8: O-ring position and assembly Fig. 9: Assembly of pump head Fig. 10: Flow charts Fig. 11 Dimension of pump A100...

  • Page 5: Preface

    Preface Thank you for buying an Abyzz ® pump! By buying this powerful product, you have acquired a highly efficient, fully variable pump that was developed and manufactured in Germany to meet the most stringent quality and performance requirements. This manual aims to help you to start using the product and to make the required settings.

  • Page 6: Scope Of Delivery

    Scope of delivery Abyzz A100 pump with 2m cable including pump stand Abyzz A100 driver Abyzz connecting cable (for Abyzz peripheral devices) Abyzz mains cable Registration form Owners manual...

  • Page 7: Function Description

    The core component of the Abyzz ® A100 pump is a three-phase synchronous motor driven by sine waves. The high efficiency of the motor combined with the low motor voltage makes it ideal for energy saving and safety pump appliances.

  • Page 8: Abyzz Peripheral Devices And Connection Options

    The Abyzz interface allows you to integrate your Abyzz pumps into existing control systems (PLC, aquarium computer, etc.). They simply require a 0 - 10 V output. Once the Abyzz interface is connected up, the internal programming of the driver is deactivated and the speed of the pump is regulated using the set direct current voltage.

  • Page 9: Warnings

    Check the product for damage before use. Never use a product that you know is damaged. Connect Abyzz products only to to a suitable, properly installed earthed wall socket that is fused with a circuit breaker as per DIN VDE...

  • Page 10: Proper Use And General Information

    Proper use and general information This product is intended for the conveyance of fluids (seawater, freshwater, brackwater, chlorine water, and other non-aggressive fluids with a temperature of +2ºC to +40ºC. The appendix includes a list of parts that come into contact with the medium being conveyed; in the case of media not specified above, please check the compatibility of the medium being used with the specified components prior to use.

  • Page 11: Installation Of Driver

    Installation of driver Moounting: The product must not be installed outside. The mounting wall must be dry and protected from splashes of water and damp. A suitable power outlet should be available at an appropriate distance. Please keep a distance from ceilings of at least 30cm.

  • Page 12: Installation Of Pump

    Fig. 1: Connector view of driver Installation of pump The Abyzz pump can be immersed to a depth of 2 metres or installed in a dry position, both either horizontally or with outlets down. On the intake side, make sure that the water can flow in freely and protect the intake by means of a screen suitable for keeping coarse particles, sand, filter cotton fibres etc.) away from the impeller wheel.

  • Page 13: Commissioning

    Commissioning Once it has been properly installed, the Abyzz pump can be placed into operation. To do so, connect the motor connection cable with the driver. The plug is coded and can only be connected in one position. The plug used meets the highest impermeability and safety standards.

  • Page 14: Description Of Control Elements

    fabrikneu eingelaufen Fig. 2: Bearing stright from factory and following run-in phase Description of control elements Display: The display tells you about the operating state of the pump. The display switches to idle mode after 3 minutes of inactivity to ensure the maximum possible lifetime and the lowest possible current consumption.

  • Page 15: Operation

    Operation In the "Permanent" operating mode (set when delivered), you can use the start/ stop button to start or stop the motor. You can adjust the speed using the up and down buttons. If you want to store the new speed permanently, press "M". The set value is then retained by the system.

  • Page 16: Fig. 3: Overview Of Messages

    Fig. 3: Overview of messages...

  • Page 17: Fig. 4: Abyzz Boost Mode

    A special new feature is the Abyzz BOOSTMODE ® , which makes it possible to set up a short burst to get rid of debris. This burst can be programmed independently to the operating mode chosen. Fig. 4: Abyzz BOOSTMODE In Fig.

  • Page 18: Maintenance

    - Risk of injury due to body parts becoming trapped. - Do not place any metallic parts near to the impeller. Abyzz pumps are practically maintenance-free if used properly. If the flow rate drops, there may be particles of dirt that need to be removed in the impeller wheel.

  • Page 19: Fig. 6A/B: Disassembly Of Pump Head

    Fig. 6a/b: Disassembly of pump head...

  • Page 20: Fig. 7: Removing Impeller Group

    O-rings and rubber parts suffer from unavoidable aging and should be replaced as required. These parts are listed in the spare parts list and can be ordered from Abyzz. Make sure that the rear bearing is in the correct position inside the motor. If necessary, push the bearing into position with a blunt object (e.g.

  • Page 21: Fig. 8: O-Ring Position And Assembly

    Fig. 8: O-ring position and assembly Place the O-ring on the notch of the pump head and make sure it is properly placed before closing the bayonet flange again.

  • Page 22: Fig. 9: Assembly Of Pump Head

    Fig. 9: Assembly of pump head In systems that are constantly and intensively subjected to limescale (e.g. hard coral ponds), the pump must be regularly descaled. Tip: We recommend that you use a weak vinegar solution to clean the pump to avoid damaging it.

  • Page 23: Guarantee

    Guarantee In accordance with the implied warranty, we provide a 12-month guarantee. You can also extend the product guarantee period from 12 months to 10 years free of charge within 4 weeks of purchasing the product (date of invoice) after registering your product successfully. If you have a complaint, please contact us immediately and if needed, send the device back - in its original packaging wherever possible and with proof of purchase - directly to venotec.

  • Page 24: Technical Changes

    Technical changes Due to the constant further development of our products and to innovations that, in particular, serve to improve quality, safety, and technical progress, the manufacturer reserves the right to make technical changes. Troubleshooting If, despite the high standard of quality, faults should occur, please use the checklist below to rectify or restrict the problem.

  • Page 25: Disposal

    Disposal As per Directive 2002/96/EC, this product cannot be disposed of in normal household rubbish. Within Germany, our customers can send old devices back to us free of charge for proper recycling or disposal. The WEEE number for reporting to the EAR (Germany registry of old electrical equipment) is: DE 16546900 If you do not want to dispose of the product through us, you must bear the costs of...

  • Page 26: Materials

    Materials The following components/substances come into contact with the medium being conveyed: Housing Pump head Impeller wheel : ABS GF 20, PA-6 Flushing line : PVC, PU Shaft : WCNi Impeller : Titanium grade 2 Screws : Titanium grade 2 Bearings : SSIC O-ring...

  • Page 27: Fig. 10: Flow Charts

    Fig. 10: Flow charts...
  • Page 28 Dimensions and weight Fig. 11: Dimensions pump A100...
  • Page 29 CE declaration of conformity GmbH Am Nordkreuz 36 26180 Rastede We hereby declare that the design of the pump system Abyzz A200, A400, A200AS, IPX200, IPX400 complies with the following specifications: EG-Richtlinie EMV 2004/108/EG Applied harmonized standards: DIN EN 61000-6-1...

  • Page 30: Test Report

    Test report Date : ____.____.________ Inspector : ______ Optical inspection : ______ Serial number driver : ____________________ Serial number motor : ____________________ Flow rate on test bench : __________ l/h (nominal) Maximum head pressure : __________ bar Max power consumption : __________ W Rotation OK : ______...
  • Page 31 Notes...
  • Page 32 www.venotec.de...

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