Honda FG400 Owner's Manual
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Honda FG400 Owner's Manual

Honda FG400 Owner's Manual

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  • Page 2 All information in this publication is based on the latest product information available at the time of printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.

  • Page 3: Table Of Contents

    ................ . 19 7. STOPPING THE ENGINE ..............24 8. MAINTENANCE ................26 9. TRANSPORTING/STORAGE ............36 10. TROUBLESHOOTING ..............37 11. SPECIFICATIONS ................38 12. MAJOR Honda DISTRIBUTOR ADDRESSES IN EUROPE ... . 40...

  • Page 4: Safety Instructions

    − For your safety and the safety of others, pay special attention to these precautions: Honda tiller is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operat- ing the tiller. Failure to do so could result in personal injury or equipment damage.
  • Page 5 To ensure safe operation − Operator responsibility Read the owner’s manual carefully. Be familiar with the controls and their proper use of the tiller. Use the tiller for the purpose it is intended that is, cultivating the soil. Any other use could be dangerous or damage the equipment, especially never use it to cultivate soil containing rocks, stones, wires and any other hard materials.
  • Page 6 To ensure safe operation − Operator responsibility Stop the engine in the following cases: Whenever you leave the tiller unattended. − Before refueling − When stopping the engine, move the throttle lever to the LOW position, then turn the engine switch OFF. If the fuel valve is equipped on the tiller, be sure to turn the fuel valve OFF.
  • Page 7 To ensure safe operation − Fire and burn hazard Gasoline is extremely flammable, and gasoline vapor can explode. Use extreme care when handling gasoline. Keep gasoline out of reach of children. Add fuel before starting the engine. Never remove the cap of the fuel tank or add gasoline while the engine is running or when the engine is hot.
  • Page 8 To ensure safe operation − Carbon monoxide poisoning hazard Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. If you run the engine in an area that is confined or even partially enclosed, the air you breathe could contain a dangerous amount of exhaust gas.

  • Page 9: Safety Label Locations

    These labels warn you of potential hazards that can cause serious injury. Read the labels and safety notes and precautions described in this manual carefully. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. READ OWNER’S MANUAL...

  • Page 10: Ce Mark And Noise Label Locations

    CE mark and noise label locations (FG400-E1, E1S, E1T, Types) NOISE LABEL [Example: FG400 NOISE LABEL] CE MARK Manufacturer and address Machine weight (standard specification) Rated output [Example: FG400 CE MARK]...

  • Page 11: Component Identification

    COMPONENT IDENTIFICATION (FG500-E1, E2, E2T types) ENGINE SWITCH (C1, C2, FG400-E1, E1S, E1T types) HANDLEBAR FIXING LEVER CLUTCH LEVER THROTTLE LEVER AIR CLEANER HANDLEBAR MUFFLER SHIFT LEVER (C2, E2, E2T types) BELT COVER ENGINE OIL FILLER CAP ROTOR FRONT WHEEL...
  • Page 12 (C1, C2 types) FRAME SERIAL NUMBER ENGINE SWITCH (Except FG500-E1, E2, E2T types) SPARK PLUG HANDLEBAR HEIGHT ADJUSTER (Except FG500-E1, E2, E2T types) CHOKE ROD FRAME SERIAL NUMBER (Except C1, C2 types) RECOIL STARTER GRIP DRAG BAR FUEL TANK CAP TRANSMISSION OIL FILLER CAP...

  • Page 13: Pre-Operation Check

    Remove the oil filler cap/dipstick and check the oil level. If the level is low, add the recommended oil to the edge of the oil filler hole. Use Honda 4-stroke oil, or an SAE Viscosity grades equivalent high detergent premium quality motor oil certified to meet or e x c e e d U .
  • Page 14 Transmission gear oil Place the tiller on a level surface and remove the oil filler cap. The oil should be level with the lower edge of the oil filler hole. Add high quality engine oil if the level is low. LOWER TRANSMISSION OIL FILLER CAP EDGE OF THE OIL...
  • Page 15 If any fuel is spilled, make sure the area is dry before starting the engine. Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT OF REACH OF CHILDREN. Fuel tank capacity: FG400 ······ · 1.7 (0.45 US gal , 0.37 Imp gal) FG500 ······...
  • Page 16 Gasolines containing alcohol If you decide to use a gasoline containing alcohol (gasohol), be sure it’s octane rating is at least as high as that recommended by Honda. There are two types of ‘‘gasohol’’: one containing ethanol, and the other containing methanol.

  • Page 17: Starting The Engine

    Pull the choke rod to the CLOSED position. CLOSED Do not use the choke if the engine is warm or the air temperature is high. CHOKE ROD Turn the engine switch ON. (FG400-E1, (C1, C2 types) E1S, E1T types) ENGINE SWITCH (FG500-E1, E2, E2T types) ••••• ON...
  • Page 18 Move the throttle lever away from the SLOW position, about 1/3 of the way toward the FAST position. SLOW FAST THROTTLE LEVER STARTER GRIP Pull the starter grip lightly until resistance is felt, then pull briskly. Hold the handle with your left hand and start the engine by pulling out the starter grip.

  • Page 19: High Altitude Operation

    If you always operate the tiller at altitudes higher than 1,500 meters (5,000 feet) above sea level, have an authorized Honda tiller dealer perform this carburetor modification. Even with carburetor modification, engine horsepower will decrease about 3.5% for each 300 meters (1,000 feet) increase in altitude.

  • Page 20: Tiller Operation

    Before adjusting the handlebar, place the tiller on the firm level ground to prevent the handle from collapsing accidentally. (FG400-E1, E1S, E1T, FG400-C1 types/FG500-C1, C2 types) To adjust the handlebar height, loosen the handlebar height adjuster, select the appropriate holes and tighten it.
  • Page 21 Tilling depth adjustment The tilling depth adjustment can be made by removing the pin and retainer and sliding the drag bar up or down as necessary. RETAINER HITCH BOX DRAG BAR...
  • Page 22 Clutch operation The clutch engages and disengages the power from the engine to the transmission. When the clutch lever is squeezed, the clutch is engaged and power is transmitted. Squeeze the lever. The tool will be rotated. When the lever is released, the clutch is disengaged and power is not transmitted.
  • Page 23 Front wheel Use a front wheel to move the tiller on the road (‘‘DOWN’’ position). Lift the handlebars up and ground the front wheel. When the tiller is used in the field, move the wheel up (‘‘UP’’ position) by shifting the pivot at the front wheel fork into the upper notch. ‘‘UP’’...
  • Page 24 To get the maximum advantage from the tiller, try to hold the machine at the angle shown while you are tilling the ground: Do not use the tiller with a rotor whose diameter is outside the spec- ifications below. Model FG400 FG500 Type C1, E1 C1, C2...

  • Page 25: Stopping The Engine

    STOPPING THE ENGINE In an emergency: Turn the engine switch OFF. (FG400-E1, (C1, C2 types) E1S, E1T types) ENGINE SWITCH (FG500-E1, E2, E2T types) ••••••• ••••••• In normal use: Release the clutch lever to DISENGAGED position and shift lever is in neutral position (C2, E2, E2T types: see page 21).
  • Page 26 Move the throttle lever to the slowest position. THROTTLE LEVER SLOW Turn the engine switch OFF. (FG400-E1, E1S, E1T types) (C1, C2 types) ENGINE SWITCH (FG500-E1, E2, E2T types) ••••••• •••••••...

  • Page 27: Maintenance

    To prevent an accidental start-up, disconnect the spark plug cap. Use only genuine Honda parts or their equivalent for maintenance or repair. Replacement parts which are not of equivalent quality may damage the tiller.
  • Page 28 Cange engine oil every 25 hours when used heavy load or in high ambient temperature. These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to Honda shop manual for service procedures. For commercial use, log hours of operation to determine proper maintenance...
  • Page 29 Changing oil Change the oil when the engine is warm to assure rapid and complete draining. Remove the oil filler cap/dipstick and drain plug to drain the oil. Reinstall the drain plug and tighten it securely. Refill with the recommended oil (see page ) and check the oil level.
  • Page 30 Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the engine in extremely dusty areas. Never run the engine without the air cleaner. Rapid engine wear will result.
  • Page 31 Spark plug service Recommended spark plug: BPR6ES (NGK) Never use a spark plug with an improper heat range. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. Remove the spark plug cap. Use the spark plug wrench to remove the spark plug. If the engine has been running, the muffler will be very hot.
  • Page 32 Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. Measure the plug gap with a feeler gauge. Correct as necessary by bending the side electrode. The gap should be: 0.70 0.80 mm (0.028 0.031 in) −...
  • Page 33 Spark arrester maintenance (optional part) If the engine has been running, the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours to maintain its efficiency. Remove the muffler protector by removing the three 6 mm bolts. Remove the spark arrester from the muffler by removing the two screws.
  • Page 34 Use a brush to remove carbon deposits from the spark arrester screen. Be careful not to damage the spark arrester screen. SCREEN The spark arrester must be free of breaks and holes. Replace the spark arrester if it is damaged. Install the spark arrester and the muffler in the reverse order of disassembly.
  • Page 35 Clutch cable adjustment Measure the free play at the lever tip. Free play: 5 10 mm (0.2 0.4 in) − − If the free play is incorrect, loosen the lock nut and turn the adjusting bolt in or out as required. LOCK NUT 5 10 mm (0.2 0.4 in) −...
  • Page 36 Belt tension adjustment Adjust the clutch lever free play (Page The standard belt tension at the tension roller with the clutch engaged (clutch lever is squeezed) is: 45 49 mm (1.8 1.9 in) − − 45 49 mm (1.8 1.9 in) −...

  • Page 37: Transporting/Storage

    TRANSPORTING/STORAGE When transporting the tiller, keep the tiller level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. Before storing the unit for an extended period: Be sure the storage area is free of excessive humidity and dust. Drain the fuel tank and carburetor into a suitable gasoline container Gasoline is flammable and explosive under certain conditions.

  • Page 38: Troubleshooting

    Is the spark plug in good condition? Remove and inspect the spark plug. Clean, readjust gap and dry the spark plug. Replace it if necessary. If the engine still does not start, take the tiller to an authorized Honda dealer.

  • Page 39: Specifications

    SPECIFICATIONS Model FG400-C1 FG400-E1 FG400-E1S FG400-E1T Power equipment FZCW description code Dimensions and weight Model FG400-C1 FG400-E1 FG400-E1S FG400-E1T Length 1,350 mm 1,440 mm 1,445 mm 1,440 mm (53.1 in) (56.7 in) (56.9 in) (56.7 in) Width 655 mm 925 mm 600 mm (25.8 in)
  • Page 40 Model FG500-C1 FG500-C2 FG500-E1 FG500-E2 FG500-E2T Power equipment FZCY description code Dimensions and weight Model FG500-C1 FG500-C2 FG500-E1 FG500-E2 FG500-E2T Length 1,350 mm 1,455 mm (53.1 in) (57.3 in) Width 655 mm 925 mm 600 mm (25.8 in) (36.4 in) (23.6 in) Height 1,090 mm (42.9 in)

  • Page 41: Major Honda Distributor Addresses In Europe

    MAJOR Honda DISTRIBUTOR ADDRESSES IN EUROPE For European NAME OF FIRM (COMPANY) ADDRESS TEL: FAX: Honda (U.K.) Limited 470 London Road, Slough, Tel: 01753-590-590 Berkshire, SL38QY, Fax: 01753-590-000 United Kingdom Honda Europe Power Equipment S.A. Pole 45 Rue des Chataigniers...
  • Page 42 Fax: 22-685 16 03 Poland MO.TOR.PEDO Ltd. 1134 Budapest, Dózsa Gy.út 61-63 Tel: 1-4652080 Hungary Fax: 1-4652081 For Canadian NAME OF FIRM (COMPANY) ADDRESS TEL: FAX: Honda Canada Inc. 715 Milner Avenue Tel: 1-888-946-6329 Toronto ON Fax: 1-887-939-0909 M1B 2K8...

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Fg500

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