Philips CT5398 Service Manual
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Philips CT5398 Service Manual

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Depart. Technical support- CM640
PHILIPS Consumer
Communications
Centre du Mans
 PHILIPS ELECTRONICS N.V. 1999
All rights reserved. Reproduction in whole
or in part is prohibited without the written
consent of the copyright owner.
PROCEDURE
Service Repair Support
SERVICE MANUAL
Repair for Cellular Telephone
PHILIPS 530 – CT5398
LEVEL 1 / LEVEL 2
COMPANY RESTRICTED
VY-V-640-P530
Page : 1 of 64
Langue : EN
Date : 21/07/03
VY-V-640-P530

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  • Page 1 Centre du Mans Langue : EN Date : 21/07/03 SERVICE MANUAL Repair for Cellular Telephone PHILIPS 530 – CT5398 LEVEL 1 / LEVEL 2  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 2 13/10/03 Add Data cable 12NC Change 8.2.7 Radio Test Plan: 19/01/05 Remove –104 dbm measure  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 3: Table Of Contents

    ................................60 XPLODED VIEW 10.0 SOLUTIONS IN CASE OF PROBLEMS DURING THE TESTS..............61 11.0 RECOMMENDED PART LIST CT5398 PHILIPS 530..................63 ANNEX 1.....................................64  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 4: Purpose

    This document establishes the functional test and inspection procedures for the second level service repair of the PHILIPS 530 transceiver. SCOPE The test plan is applicable to all levels of service repair of the PHILIPS 530 transceiver. REFERENCE None. GLOSSARY / ACRONYM LIST...

  • Page 5: Test And Inspection Plan

    Langue : EN Date : 21/07/03 TEST AND INSPECTION PLAN The test plan is derived from the Product Test Reference of PHILIPS 530. User Interface Test Use the Test SIM Card to test the transceivers as follows : • On/Off button •...
  • Page 6 Communications Page : 6 of 64 Centre du Mans Langue : EN Date : 21/07/03  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 7: Before Starting

    Centre du Mans Langue : EN Date : 21/07/03 BEFORE STARTING Description Of The Transceiver  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 8: Description Of The Display

    Page : 8 of 64 Centre du Mans Langue : EN Date : 21/07/03 Description Of The Display  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 9: Using The Carousel

    Page : 9 of 64 Centre du Mans Langue : EN Date : 21/07/03 Using The Carousel  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 10 Communications Page : 10 of 64 Centre du Mans Langue : EN Date : 21/07/03  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 11: Inserting The Sim Card

    Centre du Mans Langue : EN Date : 21/07/03 Inserting The Sim Card Inserting the Battery  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 12: Replace

    Battery is charging Bars steady Battery is fully charged Battery outline flashing (see troubleshooting chapter)  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 13: Bedj Quick Presentation

    Finally, when one of the track is highlighted by the cursor, the track's volume and the track's name are shown in orange. For More Information concerning BeDJ functions, please read user Guide.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 14: Fm Quick Presentation

    Date : 21/07/03 FM Quick Presentation Philips 530 features an FM radio, that allows you to listen to the radio, memorize radio stations, record music and use these recordings as ringers and alarms. Phone is supplied with a stereo headset. Simply plug the headset jack in the corresponding socket on the mobile phone (right hand side), as shown below.

  • Page 15: Infrared Quick Presentation

    Infrared Quick Presentation Philips 530 integrates the infrared technology (also called IrDA), that allows to send or receive data to and from other IrDA-compliant devices through a wireless link (e.g., another mobile phone, a PC or PDA, a printer etc.).

  • Page 16: Test Procedures

    Centre du Mans Langue : EN Date : 21/07/03 TEST PROCEDURES Initial Functional check for PHILIPS 530 8.1.1 Insert the Test Production Card into the SIM reader at the back of the mobile phone and clip a charged battery on the phone.
  • Page 17 "MANUAL TEST BAD" Press * again Left corner displays MANUAL 12 AUTOTEST 00 KBD RAM  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 18 FA GOOD X XXXXXXXXXXXX Press Left “+” Key again Left corner displays MANUAL AUTOTEST KBD RAM  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 19 “XXXX XXXX” “XXXX XXXX” Press Key 4 again Left corner displays MANUAL AUTOTEST KBD RAM  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 20 8.1.6 If the product is good, it is considered as a NFF (No Fault Found) product. All the NFF products must be directly returned to the customer.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 21: Rf Test

    Generally the test sequences built inside the testers will be used to check the mobile. You must assess that the test sequences limits comply with the standard specifications and defined test plan.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 22 (powermeter recommended). It is the only way to ensure good contact between antenna and main board. This warning doesn't apply when using an antenna coupler.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 23 1, 62, 124 -102 dBm If a phone is out of the specifications, it must be sent to the Repair Centre.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 24 2.44% 12, 700, 885 -102dbm a phone is out of the specifications, it must be sent to the Repair Centre.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 25 R epair Cen tre.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 26: Battery Charging (Ign : Ignition) / Current Consumption

    Just after charger plugging a pre-charge current 30 < I (mA) < 70 can be observed during 2 or 3 seconds After few seconds a charge current of 180 mA approx. has to be observed - Unplug the charger  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 27 175 < I (mA) < 225 (Typ. 195mA) - Remove the battery. - Gently slide the card out away from the Product  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 28: W@P Test Procedure

    W@P Menu explanation (to be checked us ing the Operator Simcard) hen you launch Wap functions, you see this screen.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 29 GPRS: your mobile will only use the GSM or the GPRS network for WAP connections.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 30 Each computer has its own IP address. For W@P application, IP ad dress is used to access the gateway. This paramet er is provided by the operator.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 31 Wait 5 seconds Clip the battery again n on the mobile Check that the parameters are still present.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 32 Note: The phone can not be switched off with ON/OFF key when W@P application is used. It has not to be considered as a bug.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 33 @P p age may be displayed on the mobile phon e screen of a competitor and not by the Philips transceiver. The help desk /ASC/ NSC operator will have to explain that the W@P navigators are different. Sometimes, contents of particular pages c...

  • Page 34: E-Mail Test Procedure

    E-mail parameters settings (to be checked using the Operator Simcard) First Press OK key and select the E-mail icon and press OK. Then proceed as explain in the User Guide (Chapter 8 – page 50)  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 35 The mobile phone has to be considered as a defective one only if the memory test or the functional & radio tests are wrong  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 36: Mms Test Procedure

    MMS from a computer (e-mail address) or reference product (phone number) and check reception from e Customer mobile phone.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 37 The mobile phone has to be considered as a defective one only if the memory test or the functional & radio te are wrong  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 38: Infrared Test Procedure

    “Multimedia” Menu, send a picture or melody or …. After, invert the reception and emission product to test customer product in the two mode.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 39: Fm Test Procedure

    3- Use FM by seeking and presetting a radio station (like mentioned in User Guide) and check audio quality. Switch from headset to loudspeaker by pressing # keys.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 40: Bedj Test Procedure

    . Check if the recording you save appears under the name of your choice in Settings > Sounds > Ringer list as well as in Multimedia > Sound album.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 41: Camera Test Procedure

    This exchange is defined as a level 1 repair. The defective camera must be sent back to Teleplan before being scrapped (after Philips agreement). Settings  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 42: Assembly / Dismantlement Procedures

    1. Use a Guitar pick to unclip front cover. There are two clips on each side. Two Clips Two Clips  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 43 9.1.4 Removing the “Metal Cover” 1 - With specific screw driver, turn off the 4 screws of the product. Screws  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 44 Langue : EN Date : 21/07/03 3 – Remove “Metal Cover” 9.1.5 Remove “Jog Key”  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 45 Clip (same on other side) 3. Remove the “Chassis Assembly”.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 46 1 - Remove LCD Flex connector. 1 - Remove Keypad Flex conne ctor. Keypad Flex connector Lcd Flex connector  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 47 Acoustic Assembly. 9.1.10 Removing Microphone With a flat screwdriver, remove the Microphone.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 48 1 - Remove side key Keypad Flex. 2 - Remove “FM” en “B eDJ” key Keypad Flex.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 49 9.1.13 Remove “LCD” Use a Guitar pick to unclip LCD. Remove LCD with caution (Don’t touch screen)  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 50 Flex LCD connector too. Now all parts on Acoustic Assembly are dismantling THE PRODUCT IS NOW COMPLETELY DISMANTLED.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 51: Assembly

    2. First place low part of LCD. 3. Place high part of LCD. .2.2 Low Keypad Flex positioning.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 52 Buzzer (o r Loudspeaker). Positioning polyphoni c buzzer by respecting the three Locating pins. Insert  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 53 Earpiece joint mark springs (in green) Place earpiece with a screwdriver or other else and be sure that it is well stick on Acoustic Assembly.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 54 3. Then, put Lcd Module on Board. ARNING: Please check that Keypad Flex and LCD flex connector as well connected.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 55 2. Clip, using a screw driver, the two clips insert on each sides. Clip inse rt (same on other side)  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 56 9.2.11 Metal Cover positioning 1. Place Metal Cover with thanks to the 4 Locating pins  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 57 Placing Keypad 1. Place the top keypad 2. Place the Low keypad Top Keypad Low Keypad  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 58 Press on each side of front cover to clip it. Clips  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 59 9.2.15 Battery & Rear cover Inserting See chapter 7.5 & 7.6 THE PRODUCT IS NOW COMPLETELY ASSEMBLED  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 60: Exploded View

    0104 Front housing 0185 Metal cover 9240 Battery 1700 Polyphonic buzzer (or loudspeaker) 1730 Earpiece  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 61: 10.0 Solutions In Case Of Problems During The Tests

    Otherwise dismantle the product change the Module LCD. If with a new Module LCD the problem remains, swap the board.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 62 - If Reference Headset is working, to be sure that problem come from Customer Headset; try it wit reference product and If Customer Headset is still not working, Change it. the FM problem cannot be solved, swap the board.  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 63: Recommended Part List Ct5398 Philips 530

    If the Camera problem cannot be solved, swap the board. 1.0 RECOMMENDED PART LIST CT5398 PHILIPS 530 ee File " PHILIPS 530 Lvl2 Components List.pdf " under the Internet Web Site http://philipscscc.soft2you.net/ in " Technical Support \ Component List \ Wireless \ PHILIPS 530 " section ...

  • Page 64: Annex 1

    Page : 64 of 64 Centre du Mans Langue : EN Date : 21/07/03 ANNEX 1  PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

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