PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 1 Safety Precautions 1.1. General Guidelines · For continued safety, no modification of any circuit must be attempted. · Unplug the power cord from the power outlet before disassembling this projector.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 3 Function for Safety 3.1. Temperature Detection inside the Lamp Unit This projector has 2 bimetals contacting the lamp units to protect the lamps. If the temperature of one of the lamp units exceeds 150°C, the bimetals will operate to turn off the power.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 4.1. Setting to Serviceman Mode Press the MENU button. The MAIN MENU screen will be displayed. Select “PROJECTOR SETUP” using the buttons and press the ENTER button. The PROJECTOR SETUP screen will be displayed.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Select SERVICE PASSWORD using the buttons and press the ENTER button. The SERVICE PASSWORD screen will be displayed. Input the password "0000" with the numeric buttons (0 to 9) of the remote control unit and press the ENTER button.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 4.3.7. Additional Function for RS-232C in PROJECTOR SETUP menu · SIGNAL SELECTOR ON: Sets it when an optional signal selector is connected. OFF: Default setting 4.3.8. Additional Function for AIR FILTER CLEANING in PROJECTOR SETUP menu ·...
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E IGNORE: Does not control the shutter when power OFF. · CINEMA FILTER NONE: Default setting INSTALLED: When installing the color filter that expands the color region · AIR FILTER NORMAL: Default setting SPECIAL: Sets it when the smoke cut filter is installed.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Self- Contents Shutdown Display condition Remarks diagnosis display Optical output restriction for the 40 °C (35 °C when ALTITUDE MODE is ON) or projector protection higher in ambient temperature at QUAD mode...
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Self- Contents Shutdown Display condition Remarks diagnosis display Fan error 1: P-UNIT FAN Power unit fan Fan error 2: LAMP FAN 1 Lamp fan 1 Fan error 3: LAMP FAN 2...
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 6 Using the Serial Terminals THe main unit is equipped with SERIAL terminals located in its terminal section on the side, and this terminal is compliant with RS- 232C/RS-422. Also a serial output terminal is provided to enable plural projector control.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 6.2. Pin Assignments and Signal Names RS-232C RS-422 6.3. Communication Conditions (Factory Setting) 6.4. Procedure of Communication Condition Settings Press the MENU button. The MAIN MENU screen will be displayed.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Press the ENTER button. The PROJECTOR SETUP screen will be displayed. Select RS-232C using the buttons. Press the ENTER button. The RS-232C screen will be displayed. Select SERIAL IN using the buttons.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Note To connect the computer to the SERIAL terminal, prepare an adequate communication cable that fits to your personal computer.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 7 Using a Wired Remote Control 7.1. Connection Example When multiple main units are connected as part of the system, connect to units with a M3 stereo mini jack cable (sold separately) to simultaneously control multiple main units with a single remote control through the REMOTE1 IN/OUT terminal.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 8 Support for Service 8.1. Supporting Methods We will support according to the following methods. Supporting methods Applied parts K-Module PC-Module PFC-Module NN-Module FH-Module B/Q-Module (For specified components, supplies them discretely.) CL-P.C.Board...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E running.) 3. Wait until the power indicator lamp of the main unit turns to red (i.e., until the cooling fan stops). While the cooling fan is still running, never turn off the MAIN POWER switch, nor unplug the projector from the outlet.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 11 Replacement of Lamp Unit Cautions · Wait until the lamp is cooled sufficiently before replacing the lamp unit. · Make sure that all four lamp units are installed.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.2. Removal of Upper Case While pressing the projection lens cover lock buttons, pull the cover forward to remove it. Unscrew the 2 screws and remove the front case.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.3. Removal of A-P.C.Board Remove the G-P.C.Board according to the section 12.6. "Removal of G-P.C.Board". Unscrew the 4 screws and remove the FH-Module. Note: · The FH-Module is connected onto the WF-Module (for PT-DW100*, A-P.C.Board) with the connector.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.4. Removal of CL-P.C.Board Loosen the 1 screw until it idles and take the filter cleaning unit out. Unscrew the 5 screws and remove the front cover. Unscrew the 1 screw and remove the CL-P.C.Board.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.6. Removal of G-P.C.Board Remove the upper case according to the section 12.2. "Removal of Upper Case". Unscrew the 2 screws and remove the blindfold board. Unscrew the 6 screws and remove the connection terminals panel with S-P.C.Board and SL-P.C.Board.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 19 screws and remove the connection terminals metal fittings. Unscrew the 5 screws and remove the G-P.C.Board. Note: · The G-P.C.Board is connected onto the A-P.C.Board with the connector. Work carefully when removing it.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 2 screws and remove the J-P.C.Board. 12.8. Removal of J2-/J3-P.C.Board · The procedure is described as an example of J2-P.C.Board. Remove the upper case according to the section 12.2. "Removal of Upper Case".
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Loosen the 3 screws until they idle and remove the lamp unit 2. Unscrew the 2 screws and remove the L2-P.C.Board. 12.10. Removal of NN-Module Remove the upper case according to the section 12.2. "Removal of Upper Case".
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.11. Removal of R-P.C.Board While pressing the projection lens cover lock buttons, pull the cover forward to remove it. Unscrew the 2 screws and remove the front case. Unscrew the 2 screws and remove the R-P.C.Board.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 1 screw and remove the protection cover. Unscrew the 2 screws and remove the R2-P.C.Board. 12.13. Removal of R3-P.C.Board Loosen the 1 screw until it idles and open the lamp unit cover.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 1 screw and remove the protection cover. Unscrew the 2 screws and remove the R3-P.C.Board. 12.14. Removal of S-P.C.Board Remove the upper case according to the section 12.2. "Removal of Upper Case".
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 4 screws and remove the S-P.C.Board. 12.15. Removal of SL-P.C.Board Remove the upper case according to the section 12.2. "Removal of Upper Case". Unscrew the 2 screws and remove the SL-P.C.Board.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.17. Removal of Ballasts 1 and 2 (B/Q-Module) Remove the upper case according to the section 12.2. "Removal of Upper Case". Unscrew the 2 screws and remove the blindfold board.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 3 screws and remove the Ballast block L. Unscrew the 4 screws and remove the ballast fan mesh. Unscrew the 5 screws and separate the ballast holding metal fittings (ballast unit) and the PFC holding metal fittings (power unit).
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E (10) Unscrew each of 4 screws and remove the ballasts 1 and 2 (B/Q- Module). 12.18. Removal of Ballasts 3 and 4 (B/Q-Module) Remove the upper case according to the section 12.2. "Removal of Upper Case".
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 2 screws and remove the radiator reinforcement metal fittings. Unscrew the 2 screws and remove the G-prism fan. Unscrew the 3 screws and remove the ballast block R.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 5 screws and separate the ballast holding metal fittings (ballast unit) and the PFC holding metal fittings (power unit). Unscrew each of 4 screws and remove the ballasts 3 and 4 (B/Q- Module).
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Remove the PFC holding metal fittings (power unit) according to the steps 1 through 9 in the section 12.17. "Removal of Ballasts 1 and 2 (B/Q-Module)". Unscrew the 4 screws and remove the PFC-Module.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 4 screws and remove the PC case cover. Unscrew the 4 screws and remove the PC-Module. 12.21. Removal of WF-Module (PT-DZ12000*/D12000* only) Remove the upper case according to the section 12.2. "Removal of Upper Case".
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 4 spacers counterclockwise and remove the WF- Module. Note: · The WF-Module is connected onto the A-P.C.Board with the connector. Work carefully when removing it. 12.22. Removal of Projection Lens While pressing the projection lens cover lock buttons, pull the cover forward to remove it.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Loosen the 1 screw until it idles and open the lamp unit cover. Loosen the 3 screws until they idle and remove the lamp unit 2. Note: · When installing the lamp unit in the main unit, place it in...
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.24. Removal of Iris Unit Remove the upper case according to the section 12.2. "Removal of Upper Case". Unscrew the 2 screws and remove the dynamic AP cover. Unscrew the 3 screws and remove the iris unit.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew the 2 screws and remove the shading board. Unscrew each of 1 screw and disconnect wiring connection to the 2 bimetals. Loosen each of 3 screws until they idle, remove the 4 lamp units.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Unscrew each of 1 screw and release 4 lamp unit terminals in total of the 4 ballasts. Unscrew the 2 screws and remove the dynamic AP cover. Unscrew the 3 screws and remove the iris unit.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E (10) Unscrew the 6 screws and remove the synthesis block and analysis block. (11) Unscrew the 4 screws and separate the analysis block and synthesis block (with lamp case).
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.26. Removal of Synthesis Block Remove the synthesis block (with lamp case) according to the section 12.25. "Removal of Analysis Block". Unscrew each of 3 screws and remove the 4 lamp cases.
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Remove the projection lens according to the section 12.22. "Removal of Projection Lens". Remove the upper case according to the section 12.2. "Removal of Upper Case". Unscrew the 3 screws and remove the DMD duct block.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 12.28. Removal of Analysis Mirror Note: · Before attempting the removing, shift the lens to the foremost position. Remove the DMD block and liquid cooling unit according to the section 12.27.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 13 Troubleshooting The alphabets (A, PC, etc.) in the left box of the inspection items indicate the names of P.C.Boards or modules to be checked.
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 15.6. Control and Driving System (1/2) POSITION Control and Driving System (1/2) DET • SW LENS NN-Module SHUTTER IC3701 IC3706 P.C.Board 128M INVERTORS SDRAM 3703 3704 RXD_LAN P.C.Board IC3703...
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 15.7. Control and Driving System (2/2) Control and Driving System (2/2) LIQUID LIQUID COOLING COOLING BALLAST BALLAST LAMP LAMP GB-DMD G-PRISM FAN 3 FAN 4 FAN 3 FAN 4...
PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E 20 Replacement Parts List Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks TEJA111 HINGE SHAFT [MECHANICAL PARTS] TEKC036-2 CLUTCH GEAR TENC5237-3...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks TMKY184-1 SENSOR INSTALL SHEET TUCA5026 LAMP SHADING COVER TMKY203 SWITCH COVER TUCB5096 J-PCB METAL 2...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks TXJ/G6VKH1 LEAD WIRE (G6 - Q3) XVE3A10FT SCREW TXJ/G7VKH1 LEAD WIRE (G7-PC3) XWGV4D10G...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks IC2635 C0JBAF000315 IC9601 MIP0222SUL IC2636 C0JBAF000315 IC9602 C0ZBZ0001462 I.C(B-PCB) IC2637 C0JBAE000336 IC9603 C0ZBZ0001462 I.C(B-PCB)
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks Q3016 B1ABCF000020 TRANSISTOR Q9603 B1DEGQ000037 TRANSISTOR Q3017 B1ABCF000020 TRANSISTOR Q9604 2SB0710AWL TRANSISTOR(B-PCB) Q3018...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks D3053 EZJZ0V171AA VARISTOR D9609 MA2Z72000L DIODE D3054 MA152WK DIODE D9611 MA158TX DIODE D3056...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks L3055 G1C3R3MA0061 INDUCTOR FL2536 J0HAAB000040 FILTER L6200 J0JCC0000168 FILTER FL2537 J0HAAB000036 FILTER L6201...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks FL6051 J0HAAB000040 FILTER FL6052 J0HAAB000040 FILTER R2001 D1HG33080001 RESISTOR FL6053 J0HAAB000040 FILTER R2002...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2128 ERJ3GEYJ220 M 22 OHM,J,1/16W R2228 ERJ3EKF56R0 M 56 OHM, 0.063W R2129 ERJ3GEY0R00...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2563 ERJ3GEYJ220 M 22 OHM,J,1/16W R2649 EXB38V220J RESISTOR ARRAY R2564 ERJ3GEY0R00 M 0 OHM, 1/16W...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2728 ERJ3GEYJ472 M 4.7KOHM,J,1/16W R2809 ERJ3GEYJ101 M 100 OHM,J,1/16W R2729 ERJ3GEYJ472 M 4.7KOHM,J,1/16W...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R3005 ERJ3EKF1500 M 150 OHM, 0.063W R3091 ERJ3GEYJ472 M 4.7KOHM,J,1/16W R3006 ERJ8ENF1500 M 150 OHM 1/8W...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R3169 ERJ3GEYJ331 M 330 OHM,J,1/16W R3257 ERJ3GEYJ101 M 100 OHM,J,1/16W R3170 ERJ3GEYJ331 M 330 OHM,J,1/16W...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R3336 ERJ6GEY0R00 M 0 OHM,J,1/10W R6033 ERJ6GEYJ221 M 220 OHM,J,1/10W R3337 ERJ3GEY0R00 M 0 OHM, 1/16W...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R6132 ERJ3GEYJ220 M 22 OHM,J,1/16W R6501 ERJ8ENF1501 M 1.5KOHM 1/8W R6134 ERJ3GEYJ220 M 22 OHM,J,1/16W...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R6593 ERJ3GEYJ103 M 10K OHM,J,1/16W R6701 ERJ3GEYJ220 M 22 OHM,J,1/16W R6594 ERJ3GEYJ103 M 10K OHM,J,1/16W...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R6892 ERJ3GEYJ220 M 22 OHM,J,1/16W C2051 F1G1C104A077 CAPACITOR R6901 ERJ6GEYJ1R0 M 1 OHM,J,1/10W...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2134 F1G1C104A077 CAPACITOR C2567 ECJ2VC1H471J CAPACITOR C2135 F1G1C104A077 CAPACITOR C2568 ECJ1VF1C104Z C 0.1UF, Z, 16V...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2645 ECJ1VB1A105K CAPACITOR C3070 ECJ1VF1C104Z C 0.1UF, Z, 16V C2646 F1H1A105A036 CAPACITOR C3071...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C3166 F2G1C4700014 CAPACITOR C3241 ECJ1VF1C104Z C 0.1UF, Z, 16V C3167 F2G1C4700014 CAPACITOR C3242...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C6029 F1G1C104A077 CAPACITOR C6539 F1G1C104A077 CAPACITOR C6030 F1G1C104A077 CAPACITOR C6540 F1G1C104A077 CAPACITOR C6031...
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PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C6801 F1L1C226A007 CAPACITOR K1KA07A00292 7P CONNECTOR C6802 F1G1C104A077 CAPACITOR K1KA10BA0051 10P CONNECTOR C6803 ECJ1VB1H103K C 0.01UF, K, 50V...