JVC UX-G300B Service Manual

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SERVICE MANUAL

MICRO COMPONENT SYSTEM

9 S ERVICE MANUAL

2008

MB665<Rev.004>

UX-G300B, UX-G300E, UX-G300EN, UX-G300EV,

UX-G303E, UX-G303EN, UX-G303EV, UX-G305E,

UX-G305EN, UX-G305EV, UX-G300A, UX-G300US,

UX-G300UF, UX-G300UT, UX-G300UW,

UX-G300UG, UX-G300UN, UX-G305UT

SP-UXG300

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)

PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

CA-UXG300

SP-UXG300

UX-G300EV

UX-G303EV

UX-G305EV

No.MB665<Rev.004>

2008/9

Table of Contents

Summary of Contents for JVC UX-G300B

Page 1: Table Of Contents
SERVICE MANUAL MICRO COMPONENT SYSTEM MB665<Rev.004> 2008 9 S ERVICE MANUAL UX-G300B, UX-G300E, UX-G300EN, UX-G300EV, UX-G303E, UX-G303EN, UX-G303EV, UX-G305E, UX-G305EN, UX-G305EV, UX-G300A, UX-G300US, UX-G300UF, UX-G300UT, UX-G300UW, UX-G300UG, UX-G300UN, UX-G305UT SP-UXG300 CA-UXG300 SP-UXG300 UX-G300EV UX-G303EV UX-G305EV COPYRIGHT © 2008 Victor Company of Japan, Limited...
Page 2 SPECIFICATION UX-G300 B/E/EN/EV UX-G303 E/EN/EV UX-G305 E/EN/EV Amplifier section 60 W (30 W + 30 W) at 4 Ω (10% THD) OUTPUT POWER 4 Ω - 16 Ω Speakers/Impedance Audio input AUDIO IN 500 mV/47 kΩ (at “IN LVL1”) 250 mV/47 kΩ (at “IN LVL2”) 125 mV/47 kΩ...
Page 3 UX-G300 US/UN/UB/UG/A/UW/UF/UT UX-G305UT Amplifier section 60 W (30 W + 30 W) at 4 Ω (10% THD) OUTPUT POWER 4 Ω - 16 Ω Speakers/Impedance Audio input AUDIO IN 500 mV/47 kΩ (at “IN LVL1”) 250 mV/47 kΩ (at “IN LVL2”) 125 mV/47 kΩ...
Page 4: Precaution
SECTION 1 PRECAUTION Safety Precautions (1) This design of this product contains special hardware and voltmeter. many circuits and components specially for safety purpos- Move the resistor connection to each exposed metal es. For continued protection, no changes should be made part, particularly any exposed metal part having a return to the original design unless authorized in writing by the path to the chassis, and measure the AC voltage across...
Page 5 Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.5.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Page 6 Important for laser products 1.CLASS 1 LASER PRODUCT 5.CAUTION : If safety switches malfunction, the laser is able to function. 2.CAUTION : (For U.S.A.) Visible and/or invisible class II laser radiation 6.CAUTION : Use of controls, adjustments or performance of when open.
Page 7: Specific Service Instructions
SECTION 2 SPECIFIC SERVICE INSTRUCTIONS New CD mechanism was added. In a model using new CD mechanism for, it stick a blue label for identification on the back side. When it repair the CD mechanism of an article sticking this label on, please use a parts list of FMU-VK1-2M. A label for identification SECTION 3 DISASSEMBLY...
Page 8 3.1.2 Removing the Tuner pack (See Fig.3, 4) CN306 (1) Disconnect the card wire from Tuner pack connected to connector CN306 of the Micom board. (See Fig.3) (2) Remove the two screws C attaching the Tuner pack. (See Fig.4) Fig.3 Fig.4 3.1.3 Removing the Rear panel (See Fig.5) (1) Remove the five screws D attaching the Rear panel.
Page 9 3.1.5 Removing the CD mechanism (See Fig.7 to 9) (1) Disconnect the card wire from CD mechanism connected to connector CN360 CN362 of the Connection board. (See Fig.7) (2) Disconnect the card wire from CD mechanism connected to connector CN205 of the Power board.
Page 10 3.1.6 Removing the Mecha chassis (See Fig.10, 11) (1) Remove the two screws G attaching the both side of the Front panel. (See Fig.10) (2) Disconnect the card wire from Connection board connect- ed to connector CN311 of the Micom board. (See Fig.11) Fig.10 CN311 Fig.11...
Page 11 3.1.7 Removing the Front panel (See Fig.12 to 14) (1) Disconnect the card wire from FL board connected to con- nector CN304 of the Micom board. (See Fig.12) (2) Disconnect the card wire from Volume board connected to connector CN303 of the Micom board.
Page 12 3.1.8 Removing the Micom board (See Fig.15, 16) (1) Remove the two screws J attaching the Micom board. (See Fig.15) (2) Disconnect the flat cable wire from Micom board connected to connector CN201 CN203 of the Power board. (See Fig.16) (3) Disconnect the board to board connector connected to connector CN204...
Page 13 3.1.11 Removing the FL board (See Fig.18) (1) Remove the seven screws M attaching the FL board. 3.1.12 Removing the Volume board (See Fig.18) (1) Remove the volume knob. (2) Remove the nine screws N attaching the Volume board. Fig.18 (No.MB665<Rev.004>)1-13...
Page 14: See Fig.
CD mechanism assembly • Remove the CD mechanism assembly from main body. 3.2.1 Removing the CD cover (See Fig.1) (1) Remove the two screws A attaching the CD cover from bot- tom side of CD mechanism assembly. Boss a Fixing part b (2) Lift up the CD cover from disengage boss a of the CD mechanism assembly.
Page 15 3.2.3 Removing the traverse mechanism assembly (See Fig.4) (1) Remove the four screws C attaching the traverse mecha- CD mechanism assembly nism assembly from bottom side of CD mechanism assem- bly. CD servo board Card wire (2) Disconnect the card wire from connector CN602 of the CD servo board and then take out the traverse mechanism as-...
Page 16: No.mb665)1
3.2.4 Removing the CD servo board (See Fig.5 and 6) • Remove the traverse mechanism assembly. CD servo board (1) Remove the two screws D attaching the CD servo board from bottom side of traverse mechanism assembly. (See Fig.5) (2) Remove the solder from solder part e of the CD servo board.
Page 17 3.2.5 Removing the pickup (See Fig.7 to 9) • Remove the traverse mechanism assembly. (1) Remove the one screw E attaching the plate from upper Feed gear Shaft LEAD spring side of traverse mechanism assembly. (See Fig.7) (2) Remove the plate from fixing part k then take out the plate. (See Fig.7) Part m (3) Remove the two screws F attaching the LEAD spring and...
Page 18 3.2.7 Removing the feed motor (See Fig.11 to 13) • Remove the traverse mechanism. Feed gear Feed motor part t (1) Remove the yellow wire from solder part q of the CD servo board from upper side of traverse mechanism. (See Fig.11) (2) Remove the white wire from solder part r of the CD servo board.
Page 19: No.mb665
3.2.8 Removing the switch board (See Fig.14) (1) Disconnect the card wire from of the switch board CD mechanism assembly from bottom side of CD mechanism assembly. (2) Remove the wire from solder part u of the switch board. (3) Remove the one screw H attaching the switch board to CD mechanism assembly.

Page 20: Adjustment
SECTION 4 ADJUSTMENT Outline CD TEST MODE C1 error display How to go CD TEST MODE [STOP] + [CD] + AC in Function specification Function Operation FL display CD TEST MODE C1 error display >>| Remocon C1 error display Remocon After receive data Return to CD TEST MODE CANCEL...
Page 21: Troubleshooting
SECTION 5 TROUBLESHOOTING This service manual does not describe TROUBLESHOOTING. (No.MB665<Rev.004>)1-21...
Page 22: No.mb665)1
Victor Company of Japan, Limited Audio/Video Systems Division 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MB665<Rev.004>) Printed in Japan...
Page 23 SCHEMATIC DIAGRAMS MICRO COMPONENT SYSTEM UX-G300B,UX-G300E,UX-G300EN,UX-G300EV UX-G303E,UX-G303EN,UX-G303EV,UX-G305E UX-G305EN,UX-G305EV,UX-G300A,UX-G300US UX-G300UF,UX-G300UT,UX-G300UW,UX-G300UG UX-G300UN,UX-G305UT DVD-ROM No.SML2008Q2 UX-G300EV UX-G303EV UX-G305EV Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)
Page 24 In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety.
Page 25: Block Diagram
Block diagram Front panel section TU_CE System control section TU_CK LCD,Key switch,LED & Remocon S2TDT FLDATA T2SDT GR1 to 10 FLLATCH TUAMSW IC720 FL720 SG1 to 18 FLCLK RDSCLK RDSDATA LCD DISPLAY -VDISP F+/- DRIVER F+/- -VDISP TUNER PACK D7000 STBYLED TUL/R FLDATA...
Page 26 Standard schematic diagrams Regulator section GVA10150-A1 SW10V IC211 BD9305AFVM-W 1.2V 0.6V 0.6V D2001 0.9V KBJ4J 0.5V T2000 COMP QQS0422-001 L2103 2.7V QQL28AK-470 FOR CD MODEL ONLY R2107 (UX-G300/303/305 US6V 18.5V 11.5V & UX-GP5) TH201 271.4V QAD0141-4R0 LF201 B2000 IC260 F2001 Q2103 SW6V QQR1790-001...
Page 27 For UX-G ONLY Micom section QGF1208C1-05 TO DAB UNIT OPTICAL OUT For UX-GP ONLY QGF1208C1-13 For UX-G ONLY IC330 CN303 CN304 CN312 FW301 QGF1208C1-13 QGF1208C1-13 QGB1214J1-08S CN305 CN302 CN306 QUM159-13DGZ4P1 QGB2510J1-06 QGF1208F1-15 TU_CE Q3901 GVA10151-A1(1/3) C3350 TU-CE T2SDT 3.3V TU-DI RIPPLE FILTER R3350 TU_CK...
Page 28 Audio amp section SMUTE GVA10151-A1(2/3) R5356 4.7K SMUTE OUTL R5105 VOLUME IC R5102 9.1k C5111 R5306 4700P SWOUTL C5106 VOLDATA 3300P VOLCLK C5303 R5301 OUTR 1.8K 0.068 R5309 470K R5313 ROUT R5310 S.W.OUT IC500 C5306 R5701 10/63 NJU7391V-X SWOUTL Q5701 SWOUTR R5413 LOUT...
Page 29 Digital amp section GVA10152-A1 C6105 R6102 C6115 R6111 R6112 R6101 330K 330K C6103 C6113 1/16 1/16 C6104 C6114 C6110 0.47/16 0.47/16 10/25 C6102 C6112 0.47/16 0.47/16 C6613 C6101 C6111 B6301 W6001 0.47/25 0.1/50 0.47/25 B6302 E409182-001SM L6301 C6052 R6051 PP601 CN605 8.2K 10/63...
Page 30 Front section GVA10150-A5 GVA10150-A3 GVA10150-A2 USB LED DRIVER IPOD BLUE ILLUMINATION D9703 SLR-343VC-T FL720 QLF0194-001 LEDB_SUPPLY ILLUMI IC700 * UX-G500V ONLY GP1UE271XKC1 3.3V 3.3V Q9701 * UX-GP SERIES ONLY KRC102S-X C7200 C7201 ENCODER C7000 0.1/50 100/6.3 R9500 R9501 R9502 R9503 C7001 B9057 R7000...
Page 31 Connection section Loader section CN365 Q3651 R3651 FAN DRIVER Q3650 MOTOR DRIVER LOADING MOTOR R3650 IC360 LB1641 QAR0197-001 CN363 TCLOSE QGF1040C1-31 B3062 TOPEN C_OUT COUT C3650 0.6V D3650 TRAY+ 1 0.1/16 MA8047/M/-X DGND L3650 0.6V C3652 Y_OUT TRAY- 2 100/16 YOUT MGND 3 DGND...
Page 32 CD section C211 R207 R208 R223 R808 MMOD1 N.C. 6.8k R807 USB_NRST MMOD0 OCD-SDA R209 NRST OCD-SCL 5.6k NRST R204 R205 R222 R805 OSC0 VDD3 VDD3 OSC1 R206 C809 VDD1/VOUT 5.6k IC801 VDD3 X801 C807 MN103SFB5KWM1 L801 CD_NRST QAX0724-001Z NRSA02J-0R0X 12.000MHz K802 VDD1...
Page 33 CD section (FMU-VK1-1M) C211 R207 R208 R223 R808 MMOD1 N.C. R807 6.8k USB_NRST MMOD0 OCD-SDA R209 NRST OCD-SCL 5.6k NRST R204 R205 R222 R805 OSC0 VDD3 VDD3 OSC1 R206 C809 VDD1/VOUT 5.6k IC801 VDD3 K803 X801 R804 C807 CD_NRST L801 K802 VDD1 USB CONTROL...
Page 34: Printed Circuit Boards
Printed circuit boards S7101 S7102 S7103 S7104 Power board Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) R7103 R7104 R7100 R7102 R7101 Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade) CN704 US3.3V DGND...
Page 35 Micom board Amp board Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade) forward side side R5503...
Page 36 CD servo control board CD servo control board Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade) (FMU-VK1-1M) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade) forward side...
Page 37 < M E M O >...
Page 38 Victor Company of Japan, Limited Audio/Video Systems Division 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.MB665SCH<Rev.004>)
Page 39: Parts List
PARTS LIST UX-G300B,UX-G300E, UX-G300EN,UX-G300EV UX-G303E,UX-G303EN,UX-G303EV,UX-G305E UX-G305EN,UX-G305EV,UX-G300A,UX-G300US UX-G300UF,UX-G300UT,UX-G300UW,UX-G300UG UX-G300UN,UX-G305UT * All printed circuit boards and its assemblies are not available as service parts. - Contents - 3- 2 Exploded view of general assembly and parts list (Block No.M1) 3- 6 CD mechanism assembly and parts list (Block No.MB)
Page 40 Exploded view of general assembly and parts list Block No. FL board Switch board Front View Power board Main board...
Page 41 Only G300UF,G300UT,G305UT ver. ower board AMP board Connection board Only UF ver. Only UX-G300B Only UT ver. The parts without symbol number are not service.
Page 42 General Assembly Block No. [M][1][M][M]  Symbol No. Part No. Part Name Description Local GV10404-007A FRONT PANEL 300B,300E,300EN,300EV,300A,300US,300UF,3 00UT,300UW,300UG,300UN GV10404-008A FRONT PANEL 303E,303EN,303EV,305E,305EN,305EV,305UT GV20500-001A FRONT LENS 300B,300E,300EN,300EV,300A,300US,300UF,3 00UT,300UW,300UG,300UN GV20500-002A FRONT LENS 303E,303EN,303EV GV20500-003A FRONT LENS 305E,305EN,305EV,305UT GV31136-005A USB LENS 300B,300E,300EN,300EV,300A,300US,300UF,3 00UT,300UW,300UG,300UN GV31136-006A USB LENS...
Page 43  Symbol No. Part No. Part Name Description Local QUQU12-0508BJ-E FFC WIRE FC 303 QUQU12-1308AJ-E FFC WIRE FC 304 QUQU12-1514AJ-E FFC WIRE FC 306 300B,300E,300EN,300EV,303E,303EN,303EV,3 05E,305EN,305EV QUQU12-1114AJ-E FFC WIRE FC 306 300A,300US,300UF,300UT,300UW,300UG,300U N,305UT QUR110-0512AJ-E FFC WIRE FC 360 QUR110-1918AJ-E FFC WIRE FC 362 300B,300E,300EN,300EV,303E,303EN,303EV,3 05E,305EN,305EV,300A,300US,300UW,300UG,...
Page 44 CD mechanism assembly and parts list Block No. FMU-MJ4-1M Grease JVG-31N JVS-1003 FL-7750E < Back side > The parts without symbol number are not service.
Page 45 CD mechanism(FMU-MJ4-1M) Block No. [M][B][M][M]  Symbol No. Part No. Part Name Description Local QAL0993-001 PICK UP LV22529-003A RACK ARM VKZ4777-012 MINI SCREW (x2) LV37574-001A RACK ARM SPRING LV37786-001A PS SPRING QYSPSGT1425MA TAP SCREW M1.4 x 2.5mm LV10855-004A TM CHASISS LV43648-002A TURN TABLE QAR0302-001...
Page 46 CD loading base assembly and parts list Block No. FLM-J6-2M Grease JVS-1003 JCFD-4007ZY2 < Back side > < Back side > Backside CD loading switch board The parts without symbol number are not service.
Page 47 CD loading base(FLM-J6-2M) Block No. [M][D][M][M]  Symbol No. Part No. Part Name Description Local LV11065-014A LOADER SUB ASSY E407140-001SS C.D ROLLER E407149-001SS RUBBER TUBE LV10979-003A TRAY LV35499-003A SHAFT GUIDE LV44022-001A SHAFT QYSSSF2008ZA TAP SCREW M2 x 8mm QYSDSF2008ZA TAP SCREW M2 x 8mm(x2) QAR0197-001 MOTOR...
Page 48 CD loading base assembly and parts list Block No. FMU-VK1-1M Grease JVS-1003 CFD-4007ZY2 < Back side > 7.75mm 0.10mm <Back side> REMOVE PICK COVER BEFORE ATTACH. PICK COVER CD module board CD loading switch board The parts without symbol number are not service. 3-10...
Page 49 CD mechanism(FMU-VK1-1M) Block No. [M][W][M][M]  Symbol No. Part No. Part Name Description Local LV11564-001A LOADER SUB ASSY E407140-001SS C.D ROLLER E407149-001SS RUBBER TUBE LV10979-003A TRAY LV35499-003A SHAFT GUIDE LV44022-001A SHAFT QYSSSF2008ZA TAP SCREW M2 x 8mm QYSDSF2008ZA TAP SCREW M2 x 8mm(x2) QAR0197-001 MOTOR...
Page 50: Electrical Parts List
Electrical parts list Main board  Symbol No. Part No. Part Name Description Local Block No. [0][1] C5206 QFNC2AJ-332Z M CAPACITOR 3300pF 100V J  Symbol No. Part No. Part Name Description Local C5207 QETN1HM-475Z E CAPACITOR 4.7uF 50V M C5208 QFNC2AJ-472Z M CAPACITOR...
Page 51: Power Board
 Symbol No.  Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local R3079 NRSA63J-102X MG RESISTOR 1kΩ 1/16W J R5403 NRSA63J-182X MG RESISTOR 1.8kΩ 1/16W J R3080 NRSA63J-102X MG RESISTOR 1kΩ 1/16W J R5404 NRSA63J-102X MG RESISTOR 1kΩ...
Page 52: Primary Board
 Symbol No. Primary board Part No. Part Name Description Local Block No. [0][3] C6101 NCB21EK-474X C CAPACITOR 0.47uF 25V K  Symbol No. C6102 NCB31CK-474X C CAPACITOR 0.47uF 16V K Part No. Part Name Description Local C6103 NCB31CK-105X C CAPACITOR 1uF 16V K C6104 NCB31CK-474X C CAPACITOR...
Page 53  Symbol No.  Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local C2008 QEZ0884-227 M CAPACITOR 220uF 300US,300UT, R2108 QRT01DJ-R22X MF RESISTOR 0.22Ω 1W J 300UW,300UG, R2121 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J 300UN,305UT R2125 NRSA63J-151X MG RESISTOR 150Ω...
Page 54  Symbol No.  Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local S9502 QSW0683-001Z PUSH SW C344 NDC31HJ-270X C CAPACITOR 27pF 50V J S9503 QSW0683-001Z PUSH SW C361 NCB31CK-104X C CAPACITOR 0.1uF 16V K S9504 QSW0683-001Z PUSH SW C376...
Page 55  Symbol No.  Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local R367 NRSA63J-563X MG RESISTOR 56kΩ 1/16W J R368 NRSA63J-102X MG RESISTOR 1kΩ 1/16W J D302 MA2SD31-X SB DIODE R369 NRSA63J-0R0X MG RESISTOR 0Ω...
Page 56  Symbol No.  Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local R210 NRSA63J-153X MG RESISTOR 15kΩ 1/16W J K704 NRSA63J-0R0X MG RESISTOR 0Ω 1/16W J R211 NRSA63J-153X MG RESISTOR 15kΩ 1/16W J K705 NRSA63J-0R0X MG RESISTOR 0Ω...
Page 57 <MEMO> 3-19...
Page 58: Packing Materials And Accessories Parts List
Packing materials and accessories parts list Block No. No additional / supplemental order of WARRANTY CARDs are available. E,EN,EV ver. UF ver. UT ver. Only EN ver. A1,A2,A7,A9,A10, A1,A2,A7,A18 A1,A7 B ver. UG ver. A5,A6,A8 Only B,E,EN,EV ver. A1,A2,A3,A7 A1,A7,A9,A10 Only UF ver.
Page 59 Packing and Accessories Block No. [M][3][M][M]  Symbol No. Part No. Part Name Description Local GVT0241-001A INST BOOK 300B GVT0241-002B INST BOOK 300E,303E,305E GVT0241-006B INST BOOK 300EN,303EN,305EN GVT0241-011A INST BOOK 300EV,303EV,305EV GVT0241-015A INST BOOK 300A,300US,300UW,300UG,300UN GVT0241-019A INST BOOK CHI(PEKIN) 300UF GVT0241-020A INST BOOK CHI(PEKIN)

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JVC UX-G300B Service Manual

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