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Sanyo DP32671 Service Manual

32 inch hdtv lcd/dvd combo
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Summary of Contents for Sanyo DP32671

  • Page 4 SANYO Factory Code Z6CE Service Reference NO. 343 DP32671 SERVICE MANUAL 32" HDTV LCD/DVD Combo ORIGINAL MFR'S VERSION A Design and specifications are subject to change without notice.

  • Page 5: Caution

    CAUTION THIS LCD COLOR TELEVISION EMPLOYS A LASER SYSTEM. TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE- FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE. USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

  • Page 6: Servicing Notices On Checking

    SERVICING NOTICES ON CHECKING 1. KEEP THE NOTICES 6. PERFORM A SAFETY CHECK AFTER SERVICING As for the places which need special attentions, they are indicated with the labels or seals on the Confirm that the screws, parts and wiring which cabinet, chassis and parts.

  • Page 7: Important Safeguards

    IMPORTANT SAFEGUARDS 1) Read these instructions. 2) Keep these instructions. 3) Heed all warnings. 4) Follow all instructions. 5) Do not use this apparatus near water. 6) Clean only with dry cloth. 7) Do not block any ventilation openings. Install in accordance with the manufacturer's instructions. 8) Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat.
  • Page 8 IMPORTANT SAFEGUARDS (CONTINUED) 19) If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded to provide some protection against voltage surges and built-up static charges, Section 810 of the National Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for...
  • Page 9 IMPORTANT SAFEGUARDS (CONTINUED) 25) Do not allow the product to output distorted sound for an extended period of time. It may cause speaker overheating and fire. 26) When you use the headphones, keep the volume at a moderate level. If you use the headphones continu- ously with high volume sound, it may cause hearing damage.

  • Page 10: When Replacing Dvd Deck

    WHEN REPLACING DVD DECK [ When removing the DVD Deck ] Before removing Pick Up PCB and DVD MT PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. [ When installing the DVD Deck ] Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.

  • Page 11: Disc Removal Method At No Power Supply

    DISC REMOVAL METHOD AT NO POWER SUPPLY 1. Remove the Stand, Front Cabinet Ass'y and LCD Panel. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) 2. Slide the Rack Base toward the arrow direction by hand to release the lock. (Refer to Fig. 1) 3.

  • Page 12: How To Dsm-5 Disc Irregular Eject

    HOW TO DSM-5 DISC IRREGULAR EJECT 1. You must be take off power cord first and waiting until Disc stop then proceeding further. 2. Insert the long wood bar or steel bar (diameter about 2 mm.) into hole side of unit for take out Disc. Caution: •...

  • Page 13: About Lead Free Solder (Pbf)

    ABOUT LEAD FREE SOLDER (PbF) Distinction of PbF PCB: PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.) Caution: • Pb free solder has a higher melting point than standard solder; Typically the melting point is 86 F~104 F(30...

  • Page 14: Hotel Mode Function

    HOTEL MODE FUNCTION To set the Hotel mode, please follow the steps below. 1. In power on mode, set the VOLUME to minimum. 2. Press and hold the VOLUME DOWN button on the front panel. 3. Simultaneously press and hold the MENU button on the remote control for more than 2 seconds.

  • Page 15: Table Of Contents

    TABLE OF CONTENTS CAUTION............................A1-1 SERVICING NOTICES ON CHECKING..................A1-2 HOW TO ORDER PARTS....................... A1-2 IMPORTANT........................... A1-2 IMPORTANT SAFEGUARDS......................A1-3~A1-5 WHEN REPLACING DVD DECK....................A1-6 PREPARATION OF SERVICING ....................A1-6 DISC REMOVAL METHOD AT NO POWER SUPPLY ..............A1-7 HOW TO DSM-5 DISC IRREGULAR EJECT ................A1-8 ABOUT LEAD FREE SOLDER (PbF)....................

  • Page 16: General Specifications

    GENERAL SPECIFICATIONS LCD Size / Visual Size 31.51 inch / 800.4mmV System LCD Type Color TFT LCD Number of Pixels 1366(H) x 768(V) Double Scan View Range Left/Right 89/89 degree Up/Down 89/89 degree Bright Dot n≦2 Zero Bright Dot Ratio Color System NTSC Speaker...
  • Page 17 Game Timer Timer Back-up (at Power Off Mode) more than G-10 Remote Unit RC-SC Control Glow in Dark Remocon Remocon Format SANYO Format Custom Code 38-C7 h Power Source Voltage(D.C) UM size x pcs UM-3 x 2 pcs Total Keys...
  • Page 18 GENERAL SPECIFICATIONS G-11 Features Auto Shut Off Auto Search Power On Memory Hotel Mode Comb Filter Game Position Auto Setup Language TV Location Signal Type Automatic Search Picture Setting(TV) Picture Preference Brightness , Contrast , Color Tint Sharpness Color Temperature Backlight Picture Setting(PC) HOR Position , VER Position...
  • Page 19 GENERAL SPECIFICATIONS PC Monitor Input VGA (640x480) Yes (60,72,75Hz) VGA (720x400) Yes (70Hz) WVGA (848x480) SVGA (800x600) Yes (56,60,72,75Hz) XGA (1024x768) Yes (60,70,75Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) Yes (60Hz) WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) WXGA+ (1440x900) FHD (1920x1080) HDMI Input VGA (640×480) Yes (60Hz)
  • Page 20 GENERAL SPECIFICATIONS G-12 Accessories Owner's Manual Language English / Spanish w/Guarantee Card Remote Control Unit Rod Antenna Poles Terminal Loop Antenna Terminal U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safeguard Dew/AHC Caution Sheet Quick Set-up Sheet...
  • Page 21 Container Stuffing (40' container) Sets/40' container w/Pallet w/Wrapping G-17 Material Cabinet Front ABS 94HB Rear PS 94V0 NON-DECABROM Stand PS 94HB Jack Panel Non-Halogen Demand Eyelet Demand G-18 Environment Environmental standard requirement Green procurement of SANYO Pb-free Phase3(Phase3A) Measures for Whisker Rohs A3-6...

  • Page 22: Disassembly Instructions

    DISASSEMBLY INSTRUCTIONS 1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS Shield Deck CAUTION Be careful not to remove the FFC cable forcibly, because the FFC cable may be damaged. Holder Deck B 1-1: BACK CABI ASS'Y (Refer to Fig. 1-1) DVD MT PCB 1.
  • Page 23 DISASSEMBLY INSTRUCTIONS 1-4: POWER PCB (Refer to Fig. 1-4) 1. Remove the 6 screws (1) 2. Disconnect the following connectors: (CP7001, CP7002, CP7003 and CP7004). 3. Remove the Power PCB in the direction of arrow. Power PCB Fig. 1-3 1-5: LED PANEL/REMOCON PCB (Refer to Fig. 1-5) 1 Remove the 4 screws (1) 1.

  • Page 24: Removal Of Dvd Deck Parts

    DISASSEMBLY INSTRUCTIONS 2. REMOVAL OF DVD DECK PARTS Check Lock NOTE 1. Disassemble only the DVD DECK PARTS parts listed here. Minute adjustments are needed if the Check Lock disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y. 2-1: TRAVERSE ASS'Y/LOADER SUB ASS'Y (Refer to Fig.
  • Page 25 DISASSEMBLY INSTRUCTIONS NOTE TOP SIDE 4 PIN FFC Check Hook 1. In case of the Gear Motor installation, check if the value Traverse Ass'y of the Fig. 2-2-B is correct. 2. When installing the wire of the PCB630 install it correctly Check Hook as Fig.
  • Page 26 DISASSEMBLY INSTRUCTIONS NOTE Roller Sub Ass'y 1. In case of the Shutter Roller Ass'y installation, Safety surface for check if the value of the Fig. 2-3-B is correct. pressing of the insert. 2. In case of the Roller Cone installation, install correctly as (OK) (NG) Fig.
  • Page 27 DISASSEMBLY INSTRUCTIONS Gear Middle 3 Loading Motor PCB Ass'y Rack Base Gear Middle 4 • Install wire from (1) to (2) in order. Pulley Motor Gear Pulley Clamper Magnet Loading Motor BROWN(2) Gear Main RED(1) Gear Middle 2 Fig. 2-4-D Gear Middle 1 Belt Loading •...
  • Page 28 DISASSEMBLY INSTRUCTIONS • Install the Rack Base as the arrow (1) • Install Boss of Rack Base as the arrow (2) After Ass'y Check Rib Frame Sub Ass'y Check Boss Check Lock Check Boss Rack Base Fig. 2-4-F 2-5: FFC WIRE HANDLING 1.

  • Page 29: Removal And Installation Of Flat Package Ic

    DISASSEMBLY INSTRUCTIONS 3. REMOVAL AND INSTALLATION OF 3. When IC starts moving back and forth easily after FLAT PACKAGE IC desoldering completely, pickup the corner of the IC using tweezers and remove the IC by moving with the IC REMOVAL desoldering machine.
  • Page 30 DISASSEMBLY INSTRUCTIONS INSTALLATION 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin- 1. Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 3-8.) new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

  • Page 31: Service Mode List

    SERVICE MODE LIST This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote control for more than a the standard time in the appropriate condition.

  • Page 32: When Replacing Eeprom (Memory) Ic

    WHEN REPLACING EEPROM (MEMORY) IC CONFIRMATION OF CHECK SUM, POWER ON TOTAL HOURS AND MICON VERSION Initial total of MEMORY IC, POWER ON total hours and MICON VERSIONcan be checked on the screen. Total hours are displayed in 16 system of notation. NOTE: If you set a factory initialization, the total hours is reset to "0".

  • Page 33: Electrical Adjustments

    ELECTRICAL ADJUSTMENTS 1. ADJUSTMENT PROCEDURE NO. FUNCTION NO. FUNCTION Read and perform these adjustments when repairing the 03 R DRIVE(N) 35 TINT circuits or replacing electrical parts or PCB assemblies. 04 R CUTOFF(N) 36 SHARP H1 MAX 05 G DRIVE(N) 37 SHARP H1 MIN CAUTION 06 G CUTOFF(N)
  • Page 34 ELECTRICAL ADJUSTMENTS 2-2: BRIGHTNESS CENT 2-3: CONTRAST MAX Place the set in Aging Test for more than 15 minutes. 1. Place the set in Aging Test for more than 15 minutes. Receive the color bar pattern. (RF Input) 2. Receive the color bar pattern. (RF Input) Using the remote control, set the brightness and 3.
  • Page 35 ELECTRICAL ADJUSTMENTS 2-4: CONTRAST CENTER 2-5: CONTRAST 40 Place the set in Aging Test for more than 15 minutes. 1. Place the set in Aging Test for more than 15 minutes. Receive the color bar pattern. (RF Input) 2. Receive the color bar pattern. (RF Input) Using the remote control, set the brightness and 3.
  • Page 36 ELECTRICAL ADJUSTMENTS 2-4: Confirmation of Fixed Value (Step No.) Please check if the fixed values of each of the adjustment item is set correctly referring below. (TV/AV/COMPONENT/HDMI/PC/DVD/DTV) COMPONENT HDMI PC/HDMI-DVI FUNCTION CVBS 480i 480p 720p 1080i 1080p 480i 480p 720p 1080i 1080p 640x480 720x400...
  • Page 37 ELECTRICAL ADJUSTMENTS 3. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION) LCD PANEL DVD MT PCB LOADER UNIT CP8501 CP2303 CP2302 CD2806 POWER PCB MAIN PCB CP2806 CP4201 CD3002 CP2803 CP7004 CP3002 CP3601 CP3003_3 J4302 CP4203 CP2801 CP7003 CP3602 CP2802 J5801 J4201 CP4202 CP4204...

  • Page 38: Block Diagram

    BLOCK DIAGRAM M ain PCB ＜ ＜ ＜ ＜ ＞ ＞ ＞ ＞ DVD_Power DISC_IN MT1389K UART (MediaTek) DSM-5 DDR2 SDRAM HYNIX w/o USB Time Shift Model ： EJ-WRITER Serial Flash (UPDATE) 32Mbit 512Mbit w/ USB Time Shift Model ： 1 Gbit DVD_SPDI DVD AUDIO AA22...

  • Page 39: Printed Circuit Boards

    PRINTED CIRCUIT BOARDS DVD MT (BOTTOM SIDE) DVD MT (TOP SIDE) PLAY STOP S801X PAL/ R2313 C4123 C2332 R2325 C4016 NTSC R4061 R4045 R4057 R4046 B4007 C4015 C4064 NR4002 C4050 C4044 C4066 IC2301 R4062 D4001 C2306 D2302 R4009 L8501 DMK135A R4050 C8513 R4031...

  • Page 40: Main

    PRINTED CIRCUIT BOARDS MAIN (BOTTOM SIDE) MAIN (TOP SIDE) R4218 C4222 R4217 W887 R4215 CD6202_1 CP4202_1 CP4204 R4214 R4216 C4221 W883 W885 B4209 W867 W888 C3004 R2866 R2867 C5814 C5815 C5812 C5844 IC3004 C5810 R5803 W863 W869 B5804 B5808 AV SW C6202_1 C5805 C5803...

  • Page 41: Power/Remocon/Operation

    PRINTED CIRCUIT BOARDS POWER/REMOCON/OPERATION (INSERTED PARTS) SOLDER SIDE SH3802 D3807 IC3806 C3843 CP001 W006 R3835 W824 IC3804 B3802 SH3803 W004 IC3801 R3847 SH3804 W003 D3821 IC3803 D3818 D3820 IC3809 R3813 T3801 R3838 W802 IC3805 Q3801 R3875 W803 IC3802 W804 W024 D2201_1 SW2204 R3830...
  • Page 42 PRINTED CIRCUIT BOARDS POWER/REMOCON/OPERATION (CHIP MOUNTED PARTS) SOLDER SIDE CEK671A Q7001 Q7002 IC7001 R3842 R3841 Q3804 Q3803 R3876 R3857 R3845 R3852 R3801 Q3802 R3808 R3816 R3819 W801 R3843 D3812 R3815 R3825 R3823 R3833 R3854 R3844 R3832 R3814 D3823 R3863 R3861 R3862 Q3807 D3825...

  • Page 43: Mpeg/Micon/Dsp

    MPEG/MICON/DSP SCHEMATIC DIAGRAM JG4001 (DVD MT PCB) JG4002 JG4003 JG4004 FROM/TO LOADER/MOTOR DRV R/PR/CVBS R/PR/CVBS B/PB/SC B/PB/SC G/Y/SY G/Y/SY MDI1 LDO2 LDO1 TROUT TRIN STBY V1P4 FROM/TO AUDIO/VIDEO IN/OUT DMSO FMSO B4003 TRCLOSE TROPEN FCM1608KF-102T02 V+1R8 V+1R8 TRSO NC NC FOSO DVD_STATUS_1 TXD2TV/CS...

  • Page 44: Memory/Sd Card

    MEMORY/SD CARD SCHEMATIC DIAGRAM (DVD MT PCB) 64Mbit(4M*16) 200MHz SDRAM IC IC4005 EM638165TS-6G(70NM) C4052 0.1 B 16M SERIAL FLASH IC DQ15 IC4004 DQ15 EN25Q80A-100HIP C4062 SFLASH_CS VSSQ VDDQ 0.1 B R4043 R4047 DQ14 SFLASH_DO DQ14 HOLD# 33 1/16W 10K 1/16W DQ13 SFLASH_CK DQ13...

  • Page 45: Loader/Motor Drv

    LOADER/MOTOR DRV SCHEMATIC DIAGRAM (DVD MT PCB) C2336 FROM/TO MPEG/MICON/DSP C2301 C2303 CP2301 FPC1.0D-WTX-22P JG2321 MDI1 V+5V LDO2 JG2329 LDO1 VRF(RF_OUT) V1P4 TRIN TROUT TRIN DVD_VR_CTL SW1(DVD/CD) LD DRIV for CD R2307 STBY LDO1 Q2305 Q2302 DMSO KTC3875S_Y_RTK KTA1505S-Y-RTK/P MDI1 3.3K 1/16W FMSO TRCLOSE...

  • Page 46: Video/Audio In/Out

    VIDEO/AUDIO IN/OUT SCHEMATIC DIAGRAM (DVD MT PCB) FROM/TO REGULATOR +5V SW Q8508 CP8502 +6V SW B8501 SSM3J325F Q8503 A2001WR-6A ACMS160808A121_2A SSM3J325F AT+6V AT+6V/3.3V V+6A C8539 GND(M) FROM/TO LOADER/MOTOR DRV 0.1 B C8536 W829 TRIN 0.1 B V+5V AT+12V P.CON SW Q8509 V+6A RT1N241C...

  • Page 47: Flash

    FLASH SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC IC2801 High Side SW(500mA) IC R8A66983BG-U0 IC2805 MP6205DD MICON_UPDATE/PC_TOOL AT+3.3V CP2802 A2001WV-11A RESET_N RESET_N ACCESSORY TCK/MST C2805 C2907 TRST_N VOUT TRST_N 0.01 1005 TDO/MSQ 1005 ASEMD0 ASEBRKAK_N D5.0V ASEMD0 ASEBRKAK_N VOUT R2920 TMS/MSN 10K 1/16W TM101 FROM FIRM UPDATE...

  • Page 48: Ddr2

    DDR2 SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC DDR2_SDRAM IC IC2801 IC2802 R8A66983BG-U0 H5PS5162FFR-S5C SDDQ0 SDDQ0 SDDQ0 SDDQ1 SDDQ1 SDDQ1 SDDQ2 SDDQ2 SDDQ2 SDDQ3 SDDQ3 SDDQ3 SDDQ4 SDDQ4 SDDQ4 SDDQ5 SDDQ5 SDDQ5 SDDQ6 SDDQ6 SDDQ6 SDDQ7 SDDQ7 SDDQ7 VDDQ SDDQ8 SDDQ8 VDDQ SDDQ8 VDDQ...

  • Page 49: Hdmi

    HDMI SCHEMATIC DIAGRAM CH1_SCL CH1_SDA (MAIN PCB) C3610 SCALER IC D3619 IC2801 D5.0V_HDMI 0.0047 R8A66983BG-U0 1005 NR2804 DA2J10100L 4D02WGJ0220TCE HDMI_CLK- RXCM R3645 C3611 HDMI_CLK+ RXCP PLL_XFC_A R3618 C3601 1005 HDMI_D0- HDMI1_5V 2.2K 1/16W RX0M HDMI_D0+ HDMI-1 RX0P +-1% 1005 1608 1.5K 1/16W NR2805...

  • Page 50: Lvds

    LVDS SCHEMATIC DIAGRAM 110mm 55pin 0.5mm pitch FFC CD2806 FROM/TO PANEL (MAIN PCB) MINI LVDS(FOR IPS) B5455111 CP2806 04_6800_655_012_846+ R2814 4.7K 1/16W 1005 R2816 4.7K 1/16W 1005 SCALER IC R2821 4.7K 1/16W 1005 IC2801 R8A66983BG-U0 NR2806 VOFF_-5R8V 4D02WGJ0000TCE VOFF2(-5.8V) LV0OUT0M LV0OUT0M(LLV1M) VON_30R5V LV0OUT0P...

  • Page 51: Micon

    MICON SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC IC2801 R8A66983BG-U0 R2850 4.7K 1/16W 1005 SYS_POWER-H QBLCB(SYSTEM_POWER_H) FROM/TO JACK SYS_POWER-H KEY_B DISC_IN_DET DVD_RXD DVD_TXD DVD_POWER_H EXT_MUTE-H FROM/TO OPERATION/REMOCON REMOCON_IN 560mm 3pin WIRE POWER_ON_LED CD6202_1 (CP2202) STANBY_LED CH236702 W857 KEY_A REMOCON_IN KEY A W855 FROM/TO SCALER VIDEO/AUDIO KEY_B...

  • Page 52: Scaler Power

    SCALER POWER SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC FROM T-CON IC2801 R8A66983BG-U0 B2803 VDD12_CPU VDD12A VSS12A BLM21PG600SN1D VDD12A VSS12B VDD12A VSS12B VDD12B VSS12D VDD12G VSS12D VDD12B VSS12E VDD12G VSS12F Core 1.2V FROM REGULATOR VDD12C VSS12I VDD12D VSS12C VDD12E VSS12G AVDD12_CPU VDD12E VSS12E VDD12E...

  • Page 53: Tuner

    TUNER SCHEMATIC DIAGRAM (MAIN PCB) FROM REGULATOR AT+6V C5815 SCALER IC IC2801 1005 6.02 6.02 R8A66983BG-U0 C5817 C5848 1005 B5805 IFINM HCB1608KF-121T20 C5812 0.0047 1005 C5814 0.001 1005 C5849 1005 IFINP 2.05 2.05 0.0047 1005 B5802 HCB1608KF-121T20 C5810 R5802 20 1/16W 2.05 1.81 2.05 2.05 1.62...
  • Page 54 SCALER VIDEO/AUDIO SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC IC2801 R8A66983BG-U0 SPDIF SPDIF SPDIFO C2875 AV1_CVBS VIN2A 1005 C2912 AV2_CVBS VIN4A 1005 LOUT C2876 DVD_Y VIN6A(DVD_Y) 1005 DA1_LOUT ROUT C2877 DVD_C FROM/TO JACK VIN2B(DVD_C) 1005 DA1_ROUT ACLK0 R2858 C2905 R2866 C2878 SP_MUTE/ADTAO0 DA0_LOUT SSIN1...

  • Page 55: Jack

    JACK SCHEMATIC DIAGRAM (MAIN PCB) J4201 D AUDIO DRIVER DVD_TXD AV-4B-75H Q4202 DVD_RXD C4220 R4214 2SC3052 ORANGE W883 B4205 DVD-H BUFFER 1608 HCB1608KF-121T20 68 1/16W Q4303 SPDIF SW IC INK0012AU1 1005 1005 IC6502 B6502 D3.3V FROM/TO MICON TC7PA53FU DVD_RX HCB1608KF-221T20 R4218 C4222 R6501...

  • Page 56: Regulator

    REGULATOR SCHEMATIC DIAGRAM FROM/TO FLASH (MAIN PCB) FROM/TO POWER PANEL_POWER-H D5.0V BLON FOR HIGH INCH MODEL LIGHT_CTL CP3003_3 (CP001) AT+3.3V 00_6216_022_000_808+ D3003 W907 D3007 AT+5V RB056L-40 RB056L-40 FROM/TO DDR2 300mm 22pin 1.25mm pitch FFC AT 12V CD3002 AT 12V AT+6V AT+5.8V 2H0M3001 AT+5.8V...

  • Page 57: T-Con Regulator

    T-CON REGULATOR SCHEMATIC DIAGRAM (MAIN PCB) VDD_2R5V AT+6V FROM/TO LVDS R3060 10K 1/16W 1005 PANEL_POWER-H PANEL_POWER-H AVDD_12R586V 200mA AVDD_12R586V 18mA VREF12V SHUNT REG IC VDD_2R5V L3001 D3004 IC3006 KIA431BF VREF_12V VDD_PANEL 3.01 5.65 5.65 VOFF_-5R8V 6.4uH RB056L-40 VON_30R5V 12.55 12.54 12.54 TCOM_PWM/ST_L 1231AS-H...

  • Page 58: Power

    SH3801 C3843 SH3803 YQ-36 YQ-36 250V 220P ˚ ¯¯ GAP T3802 C3831 81190201 R3835 0.022 5.74 2.2 1WF D3823 D3825 3.27 D3817 R3811 R3825 138.87 MA111 POWER FAIL UDZSNP8.2B Q3807 LINE FILTER 2.2M 1/10W 2.2M 1/10W ST02D-140 2SK3019_TL J3801 L3801 2125 2125 POWER_FAIL...

  • Page 59: Inverter

    INVERTER SCHEMATIC DIAGRAM D7021 (POWER PCB) 1SS133 D7029 1SS133 FROM POWER C7057 IS_1_+ C7049 0.001 B INV+24V HIGH VOLTAGE + IS_1_DET_+ 24.1 CP7001 INVERTER_H 20015WR-07LD01 VREF R7039 INV_GND 16.8 HDR1 C7046 INVERTER Trans. HV_+ 10 1/16W DRIVE T7001 Q7003 ETJV23ZG35AC HV_- R7002 13.1...

  • Page 60: Operation/Remocon

    OPERATION/REMOCON SCHEMATIC DIAGRAM (POWER PCB) (REMOCON PCB) FROM/TO MICON OS7601 KSM-2003TCW2P CP2201 (CP6201) A2001WR-5A Vout REMOCON IN R2208 AT+3.3V 47 1/16W STANDBY LED POWER ON LED PCBDA0 CEK673 (OPERATION PCB) FROM/TO MICON CP2202 (CD6202_1) A2001WR-3A R2204 R2205 R2206 KEY-B KEY B 6.8K 1/16W 2.7K 1/16W 1.8K 1/16W...

  • Page 61: Jack2

    JACK2 SCHEMATIC DIAGRAM (JACK PCB) FROM/TO JACK CP8101 (CP4202_1) 00_6232_026_006_800+ AV3_Y J8101 COMPONENT_Y AV-5A-66H R8113 YELLOW AV1_CVBS AV3_PB R8105 COMPNENT_PB P.CON+11V 100 1/10W 2125 33 1/16W BUFFER AV3_PR COMPONENT_PR Q8102 J8102 KTC3875S_Y_RTK AV-5A-68H 10.63 AV1_CVBS R8109 W811 CVBS WHITE R8131 AV1_L 6.15 15K 1/10W 2125...

  • Page 62: Sound

    SOUND SCHEMATIC DIAGRAM (DIGITAL PCB) SOUND AMP IC IC301 STA333W13TR L303 22uH LQH88PN VDD_DIG CONFIG FROM/TO JACK GND_DIG VDD_REG SYS_POWER-H GND_REG1 PWRON AMP_RESET B300 VDD_PLL OUT1A HCB1608KF-121T20 C302 0.1 1608 C305 0.0047 1608 R304 2.2K C308 680P 1608 FILTER_PLL GND1 CD301 SPEAKER CP301...

  • Page 63: Loading Motor/Pcb

    LOADING MOTOR SCHEMATIC DIAGRAM (LOADING MOTOR PCB) (PCB) FEED MOTOR M2601 JQ24-35H440 SW001 SW002 ESE31R11T ESE31R11T FROM/TO MOTOR DRIVE JG001 JG002 CD2302 (CP2302) FFC1005075040250800T8-B00 SPINDLE MOTOR M2602 JQ24-35H390 FROM/TO MOTOR DRIVE SW 2 (OPEN) GND(D) (CP2305) CD2301 SW 1 (CLOSE) H01766-A SLD- SLD+...

  • Page 64: Interconnection Diagram

    INTERCONNECTION DIAGRAM MINI LVDS(FOR IPS) FOR HIGH INCH MODEL CP7001 CP2806 CP2301 CP001 CMS-SD8 CP3003_3 P=0.5mm(GOLD) HV_+ CP4201 CD8501 CP8501 GND/KEY_A HV_- J4201 GND/KEY_B/RELAY_H CHIP_SELECT INVERTER_H AT 12V SPDIF-134 DVD_STATUS SLOT IN DVD CP7002 DRIVE LIGHT_CTL AT 12V HDMI AUIDO IN HV_+ POWER_FAIL AT+5.8V...

  • Page 65: Waveforms

    WAVEFORMS FLASH SOUND 20ns 10us 200mV 100mV 200mV SCALER VIDEO/AUDIO 10us 0.5V 100mV 200mV JACK2 20us 500mV 100mV 500mV JACK 20us 500mV 100mV 500mV MPEG/MICON/DSP 10us 200mV 100mV 200mV 10us 0.2us 20ns 100mV 200mV 200mV NOTE : The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
  • Page 66 WAVEFORMS MPEG/MICON/DSP VIDEO/AUDIO IN/OUT 50ms 200mV 200ns 200mV VIDEO/AUDIO IN/OUT 10us 200mV 10us 200mV NOTE : The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
  • Page 67 MECHANICAL EXPLODED VIEW 103B 102D 102A 103B 102B PCB130 102D 103B (DVD MT PCB ASS'Y) 102C 103B 102C 103A 104B 104A PCBD90 (SIDE JACK PCB ASS'Y) PCBDA0 PCBF40 (REMOCON PCB ASS'Y) (MAIN PCB ASS'Y) PCB240 (POWER PCB ASS'Y) 101B 101C 101C PCB270 (OPERATION PCB ASS'Y)

  • Page 68: Mechanical Exploded Views

    MECHANICAL EXPLODED VIEW (PACKING DIAGRAM) FILM BAG (791WHAA435) TRANSMITTER CD501 SCREW ASS'Y, POLYBAG INSTRUCTION (RED CAUTION), PACKAGE TOP INFORMATION SHEET (RETURN), INSTRUCTION BOOK (E/S), INFORMATION SHEET (PICTURE QUALITY) PACKAGE TOP FILM BAG (791WHAA433) LAMIFILM BAG PACKAGE BOTTOM PACKAGE BOTTOM CARTON LABEL GIFT BOX LABEL GIFT BOX I1-3...

  • Page 69: Dvd Deck Exploded View

    DVD DECK EXPLODED VIEW CD2301 PCB630 PCB610 (LOADING MOTOR PCB ASS'Y) Do not replace the parts. Because, minute adjustments are needed if CD2302 this condition is disassembled M2601 further more. SW002 If the repair is needed, replace the SW001 DVD MECHA ASS'Y. M2603 CLASS PART NO.

  • Page 70: Mechanical Replacement Parts List

    MECHANICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION 7A708A584A FRONT CABI ASS'Y 7A708A636A FRONT CABI ASS'Y 101A 708WPA0060 CABINET FRONT 101B 713WPA0464 GLASS LED 101C 800WQ0A250 FELT SHEET 7A702B319B BACK CABI ASS'Y 102A 702WPA1571 CABINET BACK 102B 735WPA0991 BUTTON FRAME 102C 761WSA0867 ANGLE BACK...

  • Page 71: Dvd Deck Replacement Parts List

    DVD DECK REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION ! 600 A55Z01K650 DVD MECHA ASS'Y A55Z01K650 FEED RACK ASSY 92AAA0029A 92P100203A GEAR MOTOR GEAR FEED 92P100201A 92P100202A GEAR MIDDLE FRAME 92P100225A PLATE LIFTER 92P000048A 92P500018A SHAFT ROLLER LOADER SUB ASS'Y A55Z01K700 92P100226A PULLEY MOTOR...

  • Page 72: Electrical Replacement Parts List

    ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS RESISTORS R300 R803R9470J RC OHM 1/16W R2857 R808R9102J RC OHM 1/16W R301 R803R9330J RC OHM 1/16W R2858 R808R9472J RC 4.7K OHM 1/16W R303 R803R9330J RC OHM 1/16W R2859 R808R9472J RC...
  • Page 73 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS RESISTORS R3033 R808R9123J RC 12K OHM 1/16W R3823 R803R9472F RC 4.7K OHM 1/16W R3034 R808R9513J RC 51K OHM 1/16W R3824 R803R9184J RC 180K OHM 1/16W R3040 R808R9102J RC OHM 1/16W...
  • Page 74 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS RESISTORS R4056 R808R9100J RC OHM 1/16W R7042 R803R9100J RC OHM 1/16W R4057 R808R9680J RC OHM 1/16W R7044 R803R9100J RC OHM 1/16W R4059 R808R9750F RC OHM 1/16W R7045 R803R9473J RC 47K OHM 1/16W...
  • Page 75 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS CAPACITORS R8144 R803R9334J RC 330K OHM 1/16W C2307 CS0UB0315K CC 0.1 UF 25V B R8145 R803R9683J RC 68K OHM 1/16W C2308 CS0UCH4L1J CC PF 50V CH R8146 R803R9222J RC 2.2K OHM 1/16W...
  • Page 76 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS CAPACITORS C2870 CS0UB0N15K CC 0.1 UF 10V B C3044 CS0PB0316K CC UF 25V B C2871 CS0UB0N15K CC 0.1 UF 10V B C3045 CS0PB0316K CC UF 25V B C2872 CS0UB0N15K CC 0.1 UF 10V B...
  • Page 77 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS CAPACITORS ! C3840 CE39E0MH2K CC 220 PF 250V E C5815 CS0UB0N16K CC UF 10V B C3841 E8E2U5470D CE UF 50V C5817 CS0UB0N16K CC UF 10V B ! C3843 CE39E0MH2K CC 220 PF 250V E...
  • Page 78 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS DIODES C8117 CS0PCH412J CC 100 PF 50V CH D3826 DJBUA30012 DIODE ZENER HZS30NB2 C8122 CS0RB0216K CC UF 16V B D4001 DD1R0100L0 DIODE SILICON DA2J10100L C8123 CS0RB0216K CC UF 16V B D5801...
  • Page 79 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION COILS &TRANSFORMERS ! IC8503 I1ZF9331D0 REGULATOR 3.3V RP131H331D-T1-F L3604 02D1000119 COIL CHOKE EXC28CG900U TRANSISTORS ! L3801 029B000186 COIL,LINE FILTER JLB28121 Q2301 TCAA3875SY TRANSISTOR SILICON KTC3875S_Y_RTK L3803 02167E100K COIL 10 UH Q2302...
  • Page 80 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION MISCELLANEOUS MISCELLANEOUS B4206 024HC51216 CORE,BEADS HCB1608KF-121T20 SH3801 126D000044 TERMINAL PIN YQ-36 B4207 024HC51216 CORE,BEADS HCB1608KF-121T20 SH3802 126D000044 TERMINAL PIN YQ-36 B4208 024HC51216 CORE,BEADS HCB1608KF-121T20 SH3803 126D000044 TERMINAL PIN YQ-36 B4209 024HC51216 CORE,BEADS...
  • Page 81 SPEC.NO. M56Q-02H O/R NO. K115056...

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