(or misuse) of this publication. • Bluetooth is a trademark owned by Bluetooth SIG,Inc.and licensed to CASIO COMPUTER CO., LTD. • Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
1. PRECAUTIONS 1-1. Precautions when handling and using the product Charging, Feeding, Batteries 1 Use HA-A20BAT Battery Pack or DT-5025LBAT Large-capacity Battery Pack as the rechargeable battery pack. Do not use DT-5023BAT Battery Pack or DT-5024BAT Large-capacity Battery Pack. 2 When not using a rechargeable battery, use two AA size alkaline batteries. Use of batteries other than alkaline ones may cause malfunction.
2. GENERAL 2-1. Lineup Product Overview Model Scanner Bluetooth Wireless LAN AA Alkaline battery drive DT-X5M10E (None) (PX-791EE) Laser Scanner DT-X5M10R (None) (PX-791ME) Laser Scanner IEEE 802.11b 2-2. Options Product Descriptions HA-A61IO Bridge Satellite Cradle RS-232C/USB for PC Connection RS-422 for daisy chain of multiple HA-A60IO connec-...
Page 5
Product Descriptions DT-827CAC Car Power Cable HA-A20BAT Battery Pack 3.7V / 1,700mAh DT-5025LBAT Large-capacity Battery Pack 3.7V / 3,400mAh DT-5022CHG Dual Battery Charger AD-S42120AE AC Adapter for HA-A61IO, HA-A60IO, HA-A30CHG (INPUT) 100V-240V AC 50/60Hz (OUTPUT) 12V DC 3.5A MPC-577ADP AC Adapter for DT-5022CHG (INPUT) 100V-240V AC 50/60Hz (OUTPUT) 16V DC 2.8A...
Page 6
2-3. Specification MODEL DT-X5M10E DT-X5M10R ® ® Microsoft Windows CE.NET 4.1 English Version SH-3 (32 bit RISC type) Memory 16MB (User area : Approximately 7.5MB) Flash ROM 64MB (User area : Approximately 29.5MB) Display Type Transflective FSTN Monochrome 128 × 160 Dots...
Page 7
MODEL DT-X5M10E DT-X5M10R (*7) Power Charge Time Main Battery Requirement [HA-A20BAT] Approx. 5 hours / [DT-5025LBAT] Approx. 10 hours (*8) Backup Battery 4 days Power Cunsumptioon DC 1.1A / 3~5V DC 1.4A / 3.7~5V Operating Temperature (*9) -20°C ~ 50°C...
3. DISASSEMBLY AND ASSEMBLY Overview This chapter provides step-by-step instructions for disassembling the DT-X5’s parts and sub-systems. When it comes to reassembly, reverse the procedures (unless otherwise indicated). We suggest you completely review any procedure before you take the terminal apart. To make the disassembly process easier, a box with a will provide any possible helpful in-formation,and will list the relevant parts you will have after the disassembly process is complete.
Page 9
Maintenance Precautions The following precautions are a reminder. To avoid personal injury or damage to the terminal while performing a removal and/or replacement job, take the following precautions: 1. Don't drop it. Perform your repairs on a stable surface. If the terminal falls, the case and other components could be damaged.
Page 10
Disassembly Steps The following table lists the disassembly steps, and on which page to find the related information. PLEASE PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED. To Remove the Battery Holder/Battery Pack: 1. Remove the battery holder/battery pack ..................page 9 To Separate the Front and Back Case Covers: 1.
Page 11
Removing the Battery Holder/Battery Pack 1. Make sure the terminal is turned OFF. 2. Turn the terminal over and slide the two battery cover lock switches & on the sides of the Handheld Terminal to the “FREE” position. 3. Remove the battery cover 4.
Separating the Front and Back Case Covers 1. Remove the battery holder/battery pack (see page 9). 2. Remove screws from the back of the case. 3. Carefully (a ribbon cable is still attached) separate the front and back case assemblies. 4.
Removing the Bridge Board 1. Remove the battery holder/battery pack (see page 9), and separate the front and rear case assemblies (see page 10). 2. Remove screws & and release cables from their locking collars. 3. Lift the bridge board , audio board , and buzzer cover off the back case.
Removing the 1D Laser 1. Remove the battery holder/battery pack (see page 9), and separate the front and rear case assemblies (see page 10). 2. Remove screws - 2, and release cable from its locking collar. 3. Lift the 1D laser assembly , off the front case assembly.
Removing the Mainboard 1. Remove the battery holder/battery pack (see page 9), separate the front and rear case assemblies (see page 10) and remove the 1D laser assembly (see page 12). 2. Remove screws from the mainboard. 3. Carefully ease up the mainboard and release cables &...
Separating the Middle Case from the Front Case 1. Remove the battery holder/battery pack (see page 9), separate the front and rear case assemblies (see page 10), remove the 1D laser assembly (see page 12) and remove the mainboard (see page 13). 2.
Removing the Key Pad 1. Remove the battery holder/battery pack (see page 9), separate the front and rear case assemblies (see page 10), remove the 1D laser assembly (see page 12), remove the mainboard (see page 13) and separate the middle case from the front case (see page 14).
Removing the LCD 1. Remove the battery holder/battery pack (see page 9), separate the front and rear case assemblies (see page 10), remove the 1D laser assembly (see page 12), remove the mainboard (see page 13) and separate the middle case from the front case (see page 14). 2.
Visit the following websites: • Service CD-ROM for CASIO distributors • Casio Technical Support Web site. ( http://www.casio.co.jp/English/system/ ) • Microsoft Web site. ( http://www.microsoft.com/ ) If you are testing the Wireless functions you will nedd a Wireless LAN access point.
Page 20
LMWIN Utility Software 2. Extract all the files from the zipped file (Lmwin601-full.zip) to a folder (e.g. create a folder named Lmwin601-full) on the desktop. 3. Execute IRXpressUSBIrDA.exe and install the USB driver for HA-A60IO/HA-A61IO. IRXpressUSBIrDA.exe is contained in the following folder; /Lmwin601-full/Driver/USB/ (Lmwin601-full is the folder into which the zipped file in the above step 2 is extracted.) 4.
Page 21
ActiveSync Software 5. Run the MSASYNC.exe program to install the ActiveSync software (choose - No Relationship) and close the program. Copying the Hardware Diagnostic Program to the DT-X5 1. Connect the HA-A60IO (HA-A61IO) and the PC by the USB cable. Turn on the cradle.
Page 22
5. Go to the computer and browse to select all the test programs in the directory created in Step 1 in Setup Programs (e.g. browse to the desktop folder PX791 Test and select all the programs) above. 6. Double-click the My Computer icon on the computer,then double-click Mobile Device and browse to FlashDisk.
Page 23
System 3. Input the password and press "ENT" key. 1.FlashDisk Format (The default password is 12346789.) 2.Date/Time 3.Auto Restore Tool 4.File Explorer 5.System Password System Menu is displayed. 4. Push "4" key. Or select "4. File Explorer" (which will be highlighted in black) and push "ENT" key. My Computer FlashDisk My Documents...
Page 24
MENU The Hardware Diagnostic Program has the following three menus. TestMenu V0.22F #1 TestMenu V0.22F #2 TestMenu V0.22F #3 1.Factory Test 1.Display Test 1.Burn-In Test 2.PSRAM Test 2.Infrared Ray Test 2.WLAN Country Code Press "9" Press "9" 3.ROM Test 3.Bluetooth Test 3.Serial ID Set 4.NAND Test 4.Laser Test...
Page 25
4-4. Function Test Inspection Item Table Target Models Operation Inspection Items Inspection Tool M10E M10R Guide (*1) IrDA HA-A60IO, Computer — PSRAM P.24 P.25 FlashDisk P.26 Buzzer P.27 Vibrator P.29 P.30 P.31 Display P.32 Laser Scanner P.35 Sensor P.37 P.38 Bluetooth Computer with Bluetooth Module P.39...
Page 26
Operation Guide No.2 PSRAM Operation Display Inspection contents Display "Test Menu #1". Confirm the display on the left. PSRAM Test Select "2.PSRAM Test". 1.Write/Read/Compare 2.Memory Backup test Select "1.Write/Read/Compare". PSRAM test is automatically PSRAM Test executed. Allocation memory => Confirm the display on the left. Write data =>...
Page 27
No.3 ROM Operation Display Inspection contents Display "Test Menu #1". The Check Sum value of ROM is NOR ROM Test displayed. Select "3.ROM Test". Sum1=xxxxxxxx, The measured value should be Sum2=yyyyyyyy Sum1: Sum2: (When OS is ver. xxxx) [CLR]: Exit Push "CLR"...
Page 28
No.4 FlashDisk Operation Display Inspection contents Display "Test Menu #1". Flash Disk test is automatically NAND Test executed. Select "4.NAND Test". Write data => OK Confirm the display on the left. Read data => OK Check data => OK [CLR]: Exit Push "CLR"...
Page 29
No.5 Buzzer (1/2) Operation Display Inspection contents Display "Test Menu #1". Confirm the display on the left. Buzzer Test Select "5.Buzzer Test". 1.Frequency Test 2.Freq Up/Down 3.Freq loop Test 4.Volume Test Select "1.Frequency Test". Confirm that the buzzer sounds in Buzzer Test the order of 512Hz, 2048Hz and 8192Hz.
Page 30
No.5 Buzzer (2/2) Operation Display Inspection contents Select "4.Volume Test". Confirm the buzzer volume Buzzer Test changes Min Max. Freq 2731Hz Volume:Min->Mid->Max [CLR]: Exit Push "CLR" key. Confirm the display on the left. Buzzer Test 1.Frequency Test 2.Freq Up/Down 3.Freq loop Test 4.Volume Test Push "CLR"...
Page 31
No.6 Vibrator Operation Display Inspection contents Display "Test Menu #1". Confirm the display on the left. Vibrator Test Select "6.Vibrator Test". 1.ON / OFF 2.On/Off Loop Select "1.ON/OFF". Confirm that DT-X5 vibrates. Buzzer Test Vibrator On/Off test [CLR]: Exit Confirm the display on the left Vibrator Test after a while.
Page 32
No.7 LED Operation Display Inspection contents Display "Test Menu #1". Confirm the display on the left. LED Test Select "7.LED Test". 1.LED Test Select "1.LED Test". Confirm that the two LEDs LED Test changes Red Green Orange. Lighting: Red/Green/Orange [CLR]: Exi Confirm the display on the left LED Test after the LED is turned off.
Page 33
No.8 KEY Operation Display Inspection contents Display "Test Menu #1". Confirm the display on the left. Tr-L Select "8.Key/Button Test". Tr-R Down [F8]:Exit Input all the keys displayed on Confirm that “V” is displayed for Tr-L the LCD (except PW key). the inputted key.
Page 34
No.9 Display (1/3) Operation Display Inspection contents Display "Test Menu #2". Confirm the display on the left. Display Test 1.Backlight Test Select "1.Display Test". 2.Backlight shading 3.LCD Test 4.LCD Step by step Select "1.Backlight Test". Confirm that the backlight turns Back Light Test ON/OFF.
Page 35
No.9 Display (2/3) Operation Display Inspection contents Push "Left Trigger" key. Confirm the display on the left (black) Push "Left Trigger" key. Confirm the display on the left. (nothing displayed) Push "Left Trigger" key. Confirm the display on the left. (gray) Push "Left Trigger"...
Page 36
No.9 Display (3/3) Operation Display Inspection contents Push "Left Trigger" key. Confirm the display on the left. (horizontal stripes) Push "Left Trigger" key. Confirm the display on the left (check) Push "Left Trigger" key. Confirm the display on the left (inverse check, highlighted) Push "Left Trigger"...
Page 37
No.10 Laser Scanner (1/2) Operation Display Inspection contents Display "Test Menu #2". Confirm the display on the left. Laser Test Select "4.Laser Test". 1.Scan bar-code 2.Auto-Scan 1000 times 3.Loop Test Select "1.Scan bar-code". Confirm the display on the left. Laser Test 1.ScanRead 2.ScanRead(1000) 3.ScanRead(Loop)
Page 38
No.10 Laser Scanner (2/2) Operation Display Inspection contents Push "ENT" key. Confirm the display on the left. Laser Test 1.ScanRead 2.ScanRead(1000) 3.ScanRead(Loop) [CLR] Exit Push "CLR" key. Confirm the display on the left. Laser Test 1.Scan bar-code 2.Auto-Scan 1000 times 3.Loop Test Push "CLR"...
Page 39
No.11 Sensor Operation Display Inspection contents Display "Test Menu #2". Confirm the display on the left. Sensor Test Select "6.Sensor Test". 1.Sensor Test Select "1.Sensor Test". Confirm the following; Sensor Test Cradle: Offline (when not attached to the cradle) Cradle:Offline Online (when attached to the cradle) BatVol:3954mV BatVol:...
Page 40
No.12 RTC Operation Display Inspection contents Display "Test Menu #3". Confirm that the date is displayed RTC Display and the clock operates. Select "4.RTC". Date: 2004-03-31 Time: 23:48:15 [CLR]:Exit Push "CLR" key. Back to Main Menu. TestMenu V0.22F #3 1.Burn-In Test 2.WLAN Country Code 3.Serial ID Set 4.RTC...
Page 41
No.13 Bluetooth Operation Display Inspection contents Display "Top Menu". Confirm the display on the left. Programs Select "1.Programs". 1.Mail 2.Browser 3.Communication 4.Utility 5.User Application Select "3.Communication". Confirm the display on the left. Communicatin 1.Bluetooth 2.FLCE 3.ActiveSync 4.LAN ActiveSync 5.Ping Tool 6.IP config Select "1.Bluetooth".
Page 42
Operation Display Inspection contents Push "ENT" key. The detected Bluetooth devices Discover Devic around DT-X5 are listed. 1.xxxxx 2.CASIO PC Input the number of the device Confirm the display on the left. xxxxx to be connected. 1.Properties 2.Services 3.Bonding 4.Transmission 5.Register Device...
Page 43
Operation Display Inspection contents Select the file to send (any file Confirm the display on the left. File Transmission can be sent.). /FlashDisk/aaa.exe Under Transmission xxxxx Byte [CLR] CANCEL File transfer starts. [Connected device] shows a message that it received a "Connection Request".
Page 44
No.14 Wireless LAN (NOTE: This test is for DT-X5M10R only.) Operation Display Inspection contents = Preparation = [Network setting of the computer] [Access Point setting] IP Address: 192.168.0.1 IP Address: 192.168.0.7 Subnet Mask: 255.255.255.0 Subnet Mask: 255.255.255.0 SS-ID: Overseas Radio Channel: 1 [LMWIN Utility software] 1.
Page 45
Operation Display Inspection contents [Operation of the Computer] Confirm that “001” in the screen 1. Select the Script file that is Black. you created. 2. Press "OK" button. [Operation of the DT-X5] Confirm the display on the left. Settings Display "Top Menu". 1.Scanner Select "2.Settings".
Page 46
Operation Display Inspection contents [Operation of the DT-X5] Confirm the display on the left. IP Address Select "2.WLAN Tool". 1.Use DHCP: 2.IP address Select "6.Config". 3.Subnet mask Select "1.IP Address". 4.Default gateway [Operation of the DT-X5] On the left IP Address is inputted. IP Address 1.
Page 47
Operation Display Inspection contents [Operation of the DT-X5] Confirm the display on the left. To Connect Select "2.Overseas". 1. SSID [Overseas] 2. Adhoc: 3. Shared key 4. WEP 5. WEP Config 6. Apply! [Operation of the DT-X5] Confirm that the antenna icon is Select "6.Apply!".
Page 48
4-5. OBR CalibrationSetting Perform the OBR Calibration Setting after replacing the following; • Laser module • Main PCB assy Operation Display Inspection contents Display "Test Menu #3". Confirm the display on the left. OBR Setting Ver1.00 Select "5.OBR Set". 1.OBR Calib SET Setting Status Setting NG 9.EXIT...
Page 49
Operation Display Inspection contents Select "1.SET". Confirm the display on the left. OBR Setting Ver1.00 1.OBR Calib SET Setting Status Setting OK 2.Retry 9.EXIT Select "9.EXIT". Back to Main Menu. Test Menu VO.22F #3 1.Burn-In Test 2.WLAN Country Code 3.Serial ID Set 4.RTC 5.OBR Set 6.Memory Test...
Page 50
4-6. ID Number Registration Perform the ID Number Registration after replacing the following; • Main PCB assy Operation Display Inspection contents Display "Test Menu #3". Confirm the display on the left. Serial ID Setting Ve Select "3.Serial ID SET". 1.Serial ID SET Setting ID 9.EXIT Select "1.Serial ID SET".
Page 51
4-7. Wireless LAN Country Setting (DT-X5M10R only) Perform the Wireless LAN Country Setting after replacing the following; • Main PCB assy Setting the Country Code Operation Display Inspection contents Display "Test Menu #3". Confirm the display on the left. WLAN Country Code Select "2.WLAN Country 1.Japan 04 Code".
Page 52
Confirming the Country Code Operation Display Inspection contents Display "Test Menu #3". Confirm the display on the left. WLAN Country Code Select "2.WLAN Country 1.Japan 04 Code". 2.Europe 02 3.America 01 4.Country Code Check Select "4.Country Code The “Status” box is displayed. WLAN Country Code Check".
5. CIRCUIT DIAGRAMS This chapter has circuit diagrams of the DT-X5 handheld scanner’s PCBs. Schematic Location The following table indicates where to find the appropriate schematic diagram. PCB Name Description Page — System Block Diagram P.52 MAIN PCB DC/DC Charger (1/10) P.53 DC/DC &...
Page 54
Antenna Bluetooth Module Laser Scanner Battery Voltage SH7705 ASIC Thermistor SCIF BTIF TPIF LCDC Maintenance Port SCIF CCN/CACHE DMAC MMU/TLB I2CM Flash PSRAM INTC INTC BUZZER X27.648M VIBRATOR X32k X32k X48M IRIF IrDA Wireless 5 Key FLCTL NAND POWER SUPPLY Flash ROM UNIT 23 Key...
7. PARTS LIST FRONT CASE BLOCK Q u a n t i t y P r i c e Item # Part No. Part Name Descriptions Code M 1 0 E M 1 0 R 1017 4741 CASE ASSY/FRONT 39-W7911-011 1017 8340 PANEL/DISPLAY 42-W7911-010...
Page 74
BACK CASE BLOCK Q u a n t i t y P r i c e Item # Part No. Part Name Descriptions Code M 1 0 E M 1 0 R 1017 4727 CASE ASSY/BACK 39-W791B-011 1017 4724 BUTTON/RESET 42-W7914-020 1017 4723 RUBBER/RESET...
Page 75
LCD BLOCK Q u a n t i t y P r i c e Item # Part No. Part Name Descriptions Code M 1 0 E M 1 0 R 1015 0530 LCD ASSY MD411TN00-L1 1017 4745 RUBBER/LCD 47-W7911-020 1017 4747 CABLE/FFC 43-W7911-010...
Page 76
Ver.1 : Nov. 2004 • Correction of the PART LIST Deletion of the unavailable parts. (P72) Change of a part in ITEM NO.32. (P72) Addition of the price code. CASIO TECHNO CO.,LTD. Overseas Service Division 6-2, Hon-machi 1-Chome Shibuya-ku, Tokyo 151-8543, Japan...