Bosch EX65 Installation Manual
Bosch EX65 Installation Manual

Bosch EX65 Installation Manual

Explosion-protected illuminator led series
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EX65 Explosion-Protected Illuminator
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Summary of Contents for Bosch EX65

  • Page 1 EX65 Explosion-Protected Illuminator LED Series Installation Manual...
  • Page 3: Table Of Contents

    EX65 Explosion-Protected Illuminator Table of Contents | en Table of contents Safety About this Manual Legal Information Safety Precautions Important Safety Instructions Important Notices FCC & ICES compliance UL Certification Explosion Protected Certifications Joint Information 1.10 Warranty / Limitation of Liability 1.11...
  • Page 4: Safety

    Legal Information Copyright This manual is the intellectual property of Bosch Security Systems, Inc. and is protected by copyright. All rights reserved. Trademarks All hardware and software product names used in this document are likely to be registered trademarks and must be treated accordingly.
  • Page 5: Important Safety Instructions

    Electrical Code (NEC)), Canadian Electrical Code, Part I (also called CE Code or CSA C22.1), ® and all applicable local codes. Bosch Security Systems, Inc. accepts no liability for any damages or losses caused by incorrect or improper installation. Warning! INSTALL EXTERNAL INTERCONNECTING CABLES IN ACCORDANCE TO NEC, ANSI/NFPA70 (FOR US APPLICATION) AND CANADIAN ELECTRICAL CODE, PART I, CSA C22.1 (FOR CAN...
  • Page 6: Important Notices

    Electronic Surveillance - This device is intended for use in public areas only. U.S. federal law strictly prohibits surreptitious recording of oral communications. Environmental statement - Bosch has a strong commitment towards the environment. This unit has been designed to respect the environment as much as possible.
  • Page 7 CCTV system. Notice! Video loss is inherent to digital video recording; therefore, Bosch Security Systems cannot be held liable for any damage that results from missing video information. To minimize the risk of losing information, we recommend multiple, redundant recording systems, and a procedure to back up all analog and digital information.
  • Page 8: Fcc & Ices Compliance

    | Safety EX65 Explosion-Protected Illuminator FCC & ICES compliance FCC & ICES Information (U.S.A. and Canadian Models Only) This device complies with part 15 of the FCC Rules. Operation is subject to the following conditions: – this device may not cause harmful interference, and –...
  • Page 9 EX65 Explosion-Protected Illuminator Safety | en IP68, Type 4X, Type 6P ATEX Certification DEMKO 10 ATEX 0948139X 0539 (Ex) II 2 G Ex db IIB T6 Gb (Ex) II 2 D Ex tb IIIC T85°C Db IECEx Certification IECEx UL 10.0010X Ex db IIB T6 Gb;...
  • Page 10: Joint Information

    | Safety EX65 Explosion-Protected Illuminator Joint Information To obtain more information about the flameproof joints, please contact Bosch Security Systems. Joint-Threaded (All Models) Designation Pitch Full Threads Depth of Engaged Engagement Back Cover to Junction Box M 103 1.5 mm 7 minimum 14.5 mm...
  • Page 11: Warranty / Limitation Of Liability

    The foregoing warranty is subject to Buyer’s (i) promptly written claim and (ii) timely provision to BOSCH Security Systems of an opportunity to inspect and test the Product claimed to be defective. Such inspection may be on Buyer’s premises and/or BOSCH Security Systems may request the return of the Product at Buyer’s expense.
  • Page 12: Customer Support And Service

    | Safety EX65 Explosion-Protected Illuminator 1.11 Customer Support and Service If this unit needs service, contact the nearest Bosch Security Systems Service Center for authorization to return and shipping instructions. Service Centers Telephone: 800-366-2283 or 585-340-4162 Fax: 800-366-1329 Email: cctv.repair@us.bosch.com...
  • Page 13: Product Description

    A single pre-assembled unit with an integrated junction box, the EX65 is designed to be easy to install. Through any of the four (4) 3/4 in. conduit entries, connections are made to the convenient terminal block; there is also space for any additional wiring.
  • Page 14: Parts List

    | Product Description EX65 Explosion-Protected Illuminator Parts List 2.2.1 Parts Included with the Product Quantity Item EX65 Explosion Protected Illuminator Sunshield M4 bolts with washers for sunshield 1.5 mm hex key Multi-use tool Instruction Manual 2.2.2 User-supplied Parts Quantity Item M6 x 1.0 x 16 mm bolts with lock washers...
  • Page 15: Planning

    EX65 Explosion-Protected Illuminator Planning | en Planning Refer to the information below before installing the unit. This section provides dimensional information and guidelines to help plan your installation. Dimensional Drawings 5.30 5.04 4.01 4.57 4.93 Figure 3.1: Front View 3/4-in.
  • Page 16: Initial Preparations

    Notice! To avoid excessive moisture saturation inside the housing, limit the amount of time that the unit housing is open. Bosch recommends that the unit housing be open for no more than five (5) minutes. 2016.03 | 1.0 | F.01U.321.732...
  • Page 17: Installation Overview

    EX65 Explosion-Protected Illuminator Installation Overview | en Installation Overview This chapter details the installation guidelines for the EX65. It is important that you consider these steps. Warning! Do not apply power to the unit in an explosive environment unless the housing is fully installed, the front and back caps are tightened, and all openings are appropriately plugged and sealed.
  • Page 18 | Installation Overview EX65 Explosion-Protected Illuminator – The device was subjected to the resistance to impact test at 2 J. It shall be installed where it will not be subjected to impact. – For ambient temperatures below –10 °C, use field wiring suitable for the minimum ambient temperature.
  • Page 19: Connections

    EX65 Explosion-Protected Illuminator Connections | en Connections Power Cable Requirements Warning! Before proceeding, disconnect the power from the power supply cable. Ensure that the voltage of the unit matches the voltage and type of the power supply being used. Connect power from a 24 VAC class 2 power supply. Use AWG 16 to 22 stranded wire or AWG 16 to 26 solid wire;...
  • Page 20 | Connections EX65 Explosion-Protected Illuminator Figure 5.1: Cable Connection Terminators Terminals for incoming power and telemetry cables Internal illuminator use. DO NOT connect any cables to these terminals. Power In (12–24 VDC/12–24 VAC) Power In (12–24 VDC/12–24 VAC) Telemetry (for remote illuminator control)
  • Page 21 EX65 Explosion-Protected Illuminator Connections | en 6. Connect the two leads from a remote illuminator control device to terminals 5 and 6. This connection is set to Normally Open (NO). When the connection is closed, the illuminator is activated. Note: The photocell controls the day/night switch operation, which prevents the Illuminator turning on in daylight conditions.
  • Page 22: Configuration

    To make adjustments to the illuminator intensity and sensitivity, remove the rear end cap to access these controls: – Intensity: adjusts the intensity of the infrared illumination emanating from the EX65. Note: The intensity level is set to maximum at the factory. –...
  • Page 23: Mounting

    – Secure all cabling. The unit can be mounted to a compatible Bosch bracket with M6 bolts, or to any purpose-built bracket using M6 or 1/4 in.–20 bolts. Note: Ensure that a fabricated bracket is capable of supporting at least three times the weight of the system.
  • Page 24 | Mounting EX65 Explosion-Protected Illuminator Figure 7.1: EXTEGRA IP 9000/EX65 device to EXS-ADPT (1) to MIC Wall Mount Bracket (MIC-WMB) (2) Figure 7.2: EXS-ADPT Mount Bolt Hole Pattern 2016.03 | 1.0 | F.01U.321.732 Installation Manual Bosch Security Systems...
  • Page 25: Installing The Sunshield

    EX65 Explosion-Protected Illuminator Mounting | en To install the camera directly to a mounting surface: 1. Select a mounting surface and, if needed, prepare the surface by pre-drilling and tapping three M6 x 1.0 x 20 mm holes in a line that are 30 mm apart center to center and in line with the desired surveillance target.
  • Page 26: Troubleshooting

    | Troubleshooting EX65 Explosion-Protected Illuminator Troubleshooting Illuminator Operation The following table is intended to help you identify the causes of malfunctions and correct them when possible. Issue Possible Solution Fuse blows – Check the fuse rating. – Check for shorting between the housing and the input power wires.
  • Page 27: Maintenance

    Never remove the front or end caps unless power is disconnected from the unit. Bosch recommends that you contact your local Bosch service center for device maintenance and repair. In the event of failure, the device should be removed from site for repair.
  • Page 28: Decommissioning

    Decommissioning The unit should only be passed on together with this installation guide. Disposal - Your Bosch product was developed and manufactured with high-quality material and components that can be recycled and reused. This symbol means that electronic and electrical appliances, which have reached the end of their working life, must be collected and disposed of separately from household waste material.
  • Page 29: Technical Data

    EX65 Explosion-Protected Illuminator Technical data | en Technical data For product specifications, see the datasheet for your camera, available on the appropriate product pages of the Online Product Catalog at www.boschsecurity.com. Bosch Security Systems Installation Manual 2016.03 | 1.0 | F.01U.321.732...
  • Page 32 Bosch Security Systems, Inc. 1706 Hempstead Road Bosch Sicherheitssysteme GmbH Lancaster, PA, 17601 Robert-Bosch-Ring 5 85630 Grasbrunn www.boschsecurity.com Germany © Bosch Security Systems, Inc., 2016 www.boschsecurity.com...

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