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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XJ6NA 36B-28199-E0...
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Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XJ6NA. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth- ers from trouble and injury.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-22 Checking the throttle cable Ignition circuit cut-off system ..3-22 free play ........6-18 DESCRIPTION ........2-1 Valve clearance ......6-18 Left view ..........2-1 FOR YOUR SAFETY – Tires ..........6-19 Right view ........2-2 PRE-OPERATION CHECKS .....
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TABLE OF CONTENTS Battery ..........6-31 Replacing the fuses ......6-32 Replacing the headlight bulb ..6-33 Replacing the tail/brake light bulb ...........6-36 Replacing a turn signal light bulb ...........6-36 Replacing the license plate light bulb ...........6-37 Replacing the auxiliary light bulb ...........6-37 Supporting the motorcycle ....6-38 Troubleshooting ......6-39 Troubleshooting charts ....6-40...
SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
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Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
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• Accessories fitted to the handle- Use caution when adding electri- genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces- nize that some aftermarket accessories...
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10471 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
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INSTRUMENT AND CONTROL FUNCTIONS EAU10681 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.
This indicator light comes on when the for 2.5 seconds. If this occurs, 3 4 5 high beam of the headlight is switched have a Yamaha dealer check the vehicle. EAU11252 Oil level warning light “ ”...
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INSTRUMENT AND CONTROL FUNCTIONS For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. If the engine overheats, see page 6-40 for further instructions.
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INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
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If this oc- The electrical circuit of the warning light curs, have a Yamaha dealer check the can be checked by turning the key to self-diagnosis system. (See page 3-10 “ON”.
INSTRUMENT AND CONTROL FUNCTIONS EAU46763 multi-function meter unit Tachometer Multi-function meter unit equipped with the following: a speedometer a tachometer an odometer two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter 1.
INSTRUMENT AND CONTROL FUNCTIONS Clock 5. Push the “RESET” button to set mode “F-TRIP” and start counting the the minutes. distance traveled from that point. In that 6. Push the “SELECT” button and case, push the “SELECT” button to then release it to start the clock. switch the display between the various tripmeter and odometer modes in the Odometer and tripmeter modes...
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3 NOTICE If a problem is detected in any of those seconds. If this occurs, have a Yamaha circuits, the engine trouble warning light Do not continue to operate the en- dealer check the electrical circuit.
This model can be equipped with an If the display indicates an error this could be caused by transponder in- optional anti-theft alarm by a Yamaha code, the vehicle should be checked terference. If this error code appears, dealer. Contact a Yamaha dealer for as soon as possible in order to avoid try the following.
INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12733 EAU12820 EAU12870 Hazard switch “ ” Clutch lever Shift pedal With the key in the “ON” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights).
EAU39531 Brake lever Brake pedal The brake lever is located at the right The Yamaha ABS (Anti-lock Brake handlebar grip. To apply the front System) features a dual electronic con- brake, pull the lever toward the handle- trol system, which acts on the front and bar grip.
Open the fuel tank cap lock cover, in- required, so please consult your sert the key into the lock, and then turn Yamaha dealer when performing it 1/4 turn clockwise. The lock will be re- this test. leased and the fuel tank cap can be ECA16120 opened.
INSTRUMENT AND CONTROL FUNCTIONS EAU13221 Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13433 ECA10701 EAU32980 Catalytic converter Seat NOTICE This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. To remove the seat of leaded gasoline will cause unre- 1. Insert the key into the seat lock, EWA10862 pairable damage to the catalytic WARNING...
INSTRUMENT AND CONTROL FUNCTIONS EAU46750 Helmet holder 1. Projection 1. Helmet 2. Seat holder 2. Helmet holding cable 1. Helmet holder 3. Helmet holder 2. Push the rear of the seat down to 2. Owner’s tool kit 3. Place the helmet on the right side lock it in place.
The handlebars can be adjusted to one compartment. of two positions to suit the rider’s pref- erence. Have a Yamaha dealer adjust the position of the handlebars. 1. Storage compartment The storage compartment is located under the seat.
Spring preload setting: sembly yourself. Take the shock the adjusting ring in direction (a). To de- Minimum (soft): absorber assembly to a Yamaha crease the spring preload and thereby dealer for any service. soften the suspension, turn the adjust- Standard: ing ring in direction (b).
INSTRUMENT AND CONTROL FUNCTIONS EAU15301 below and have a Yamaha dealer re- EAU44892 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
• If necessary, add recommended coolant to specified level. 6-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •...
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• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-22 • If system is not working correctly, have Yamaha dealer check vehicle.
(See page 5-2.) The properly lubricated only when neutral indicator light should come the engine is running. Inade- on. If not, ask a Yamaha dealer to quate lubrication may damage check the electrical circuit. the transmission. 1. Shift pedal 3.
OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770B General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ Air filter element •...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check chain slack, alignment and condition. Drive chain •...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Change. √ √ √ √ √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and installed.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. To install the panel If a spark plug shows signs of electrode Place the panel in the original position, erosion and excessive carbon or other and then install the bolts.
PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark EAU46720 Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
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PERIODIC MAINTENANCE AND ADJUSTMENT 1. Engine oil dipstick 1. Engine oil filler cap 1. Engine oil drain bolt 2. Maximum level mark 6. Insert and tighten the engine oil 3. Minimum level mark dipstick, and then install and tight- Skip steps 5–7 if the oil filter cartridge is en the oil filler cap.
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9. Refill with the specified amount of the recommended engine oil, and An oil filter wrench is available at a then install and tighten the oil filler Yamaha dealer. cap. 6. Apply a thin coat of clean engine Recommended engine oil: oil to the O-ring of the new oil filter See page 8-1.
Make sure that no foreign mate- or remains on, immediately turn the ant must be changed at the intervals rial enters the crankcase. engine off and have a Yamaha dealer specified in the periodic maintenance check the vehicle. and lubrication chart.
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PERIODIC MAINTENANCE AND ADJUSTMENT against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU46821 5. Remove the coolant reservoir To change the coolant breather hose from the guide, and 1. Place the vehicle on a level sur- then remove the coolant reservoir face and let the engine cool if nec- cap.
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PERIODIC MAINTENANCE AND ADJUSTMENT 9. After the coolant is completely Antifreeze/water mixture ratio: drained, thoroughly flush the cool- ing system with clean tap water. Recommended antifreeze: High-quality ethylene glycol anti- 10. Install the coolant drain bolt, and freeze containing corrosion inhibitors then tighten it to the specified for aluminum engines torque.
19. Start the engine, and then check 1. Air filter case cover the vehicle for coolant leakage. If 2. Screw coolant is leaking, have a Yamaha dealer check the cooling system. 4. Pull the air filter element out. 20. Install the cowling and the panel.
1. Original position (paint mark) nected and routed, and that they 8. Install the fuel tank bolts. are not pinched. If any hose is 9. Install the seat. damaged, have a Yamaha dealer 1. Idle adjusting screw replace the hose before starting 6-17...
If the specified idling speed cannot be from occurring, the valve clearance obtained as described above, have a must be adjusted by a Yamaha dealer Yamaha dealer make the adjustment. at the intervals specified in the periodic maintenance and lubrication chart.
* Total weight of rider, passenger, car- The tire air pressure must be cracked, have a Yamaha dealer re- go and accessories checked and adjusted on cold place the tire immediately.
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This motorcycle is fitted with super- ed below have been approved for this high-speed tires. Note the following model by Yamaha Motor Co., Ltd. points in order to make the most ef- ficient use of these tires. Use only the specified replace- ment tires.
Always adjust the tire air pres- fore each ride. If any damage is sure according to the operating found, have a Yamaha dealer re- conditions. place the wheel. Do not attempt even the smallest repair to the wheel.
PERIODIC MAINTENANCE AND ADJUSTMENT 4. Tighten the locknut. EAU22272 Adjusting the rear brake light If the specified clutch lever free play switch cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.
EAU39371 Checking the front and rear Checking the brake fluid level peared, have a Yamaha dealer replace brake pads the brake pads as a set. Front brake The front and rear brake pads must be...
Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 of the motorcycle and can lead Drive chain slack to chain slippage or breakage. The drive chain slack should be To prevent this from occurring, checked before each ride and adjusted keep the drive chain slack with- if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23023 may contain substances that Cleaning and lubricating the could damage O-rings. drive chain [ECA11111] The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer sheath may interfere with proper ca- ble operation and will cause the in- cable rust.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
WARNING push down hard on the handlebars If the sidestand does not move up several times to check if the front and down smoothly, have a Yamaha fork compresses and rebounds dealer check or repair it. Otherwise, smoothly. the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
If any damage is found or the front the vehicle so there is no danger fork does not operate smoothly, of it falling over. have a Yamaha dealer check or re- [EWA10751] 2. Hold the lower ends of the front pair it.
Electrolyte is poisonous and To charge the battery disconnecting the positive lead. dangerous since it contains sul- Have a Yamaha dealer charge the bat- [ECA16302] furic acid, which causes severe tery as soon as possible if it seems to burns. Avoid any contact with have discharged.
PERIODIC MAINTENANCE AND ADJUSTMENT 2. If the battery will be stored for more EAU47171 Replacing the fuses than two months, check it at least The main fuse and the fuse boxes, once a month and fully charge it if which contains the fuses for the individ- necessary.
4. If the fuse immediately blows EAU46811 Replacing the headlight bulb age to the electrical system and again, have a Yamaha dealer This model is equipped with a quartz possibly a fire. check the electrical system. [EWA15131] bulb headlight.
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PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the multi-function meter 3. Remove the headlight unit by re- unit bolts, and then lift up the meter moving the bolts. to unhook its projections from the slots in the meter stay. 1. Do not touch the glass part of the bulb. 1.
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2. Grommet 9. Fit the projections on the multi- 1. Headlight bulb holder function meter unit into the slots in 11. Have a Yamaha dealer adjust the 2. Headlight bulb the meter stay, place the meter in headlight beam if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU47020 EAU24204 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the seat. (See page 1. Remove the turn signal light lens 3-18.) by removing the screw. 2. Remove the socket (together with the bulb) by turning it counter- clockwise.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24312 EAU42872 Replacing the license plate Replacing the auxiliary light light bulb bulb 1. Remove the license plate light unit If the auxiliary light bulb burns out, re- by removing the screws. place it as follows. 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up-...
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.
WARNING To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for ad- damp cellars, stables (because vice on what products to use. can cause loss of control. of the presence of ammonia)
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MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
1. Model label The model label is affixed to the frame under the seat. (See page 3-18.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Engine stop switch ........3-12 Multi-function meter unit ......3-8 Engine trouble warning light ....3-7 ABS ............3-14 ABS warning light ........3-7 Neutral indicator light ......3-4 Air filter element, replacing ....6-16 Front and rear brake pads, checking ..6-23 Anti-theft alarm (optional) .....
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INDEX Tool kit ............ 6-1 Troubleshooting ........6-39 Troubleshooting charts ......6-40 Turn signal indicator light ......3-4 Turn signal light bulb, replacing .... 6-36 Turn signal switch ......... 3-12 Valve clearance ........6-18 Vehicle identification number ....9-1 Wheel bearings, checking..... 6-30 Wheels ..........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.11-0.3×2 CR...