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Yamaha Manuals
Motorcycle
XJ600S 1992
Service manual
Yamaha XJ600S 1992 Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Illustrated Symbols
General Information
Motorcycle Identification
Vehicle Identification Number
Frame Serial Number
Important Information
Preparation for Removal
All Replacement Parts
Gaskets, Oil Seals, and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Special Tools
For Tune up
For Engine Service
For Chassis Service
For Electrical Components
General Specifications
Maintenance Specifications
General Torque Specifications
Lubrication Point and Grade of Lubricant
Cable Routing
Periodic Inspection and Adjustment
Periodic Maintenance/Lubrication
Side Cover, Fuel Tank and Cowling Removal
Side Cover, Fuel Tank and Cowling Installation
Engine
Valve Clearance Adjustment
Intake
Exhaust
Carburetor Synchronization
Timing Chain Adjustment
Idling Speed Adjustment
Throttle Cable Adjustment
Spark Plug Inspection
Ignition Timing Check
Compression Pressure Measurement
Engine Oil Level Inspection
Engine Oil Replacement
Clutch Adjustment
Air Filter Cleaning
Fuel Line Inspection
Chassis
Front Brake Lever Position Adjustment
Rear Brake Adjustment
Brake Fluid Level Inspection
Brake Pad Inspection
Brake Light Switch Adjustment
Air Bleeding (Hydraulic Brake System)
Drive Chain Slack Adjustment
Drive Chain Lubrication
Steering Head Adjustment
Front Fork Inspection
Rear Shock Absorber Adjustment
Tire Inspection
Wheel Inspection
Sidestand Lubrication
Center Stand Lubrication
Electrical
Battery Inspection
Fuse Inspection
Headlight Beam Adjustment
Headlight Bulb Replacement
Engine Overhaul
Engine Removal
Air Filter Case
Carburetor
Clutch Cable
Exhaust Pipe
Drive Sprocket
Cable and Leads
Engine Disassembly
Cylinder Head Cover, Camshaft and Cylinder Head
Shift Shaft and Oil Pump
Oil Pan and Oil Strainer
Crankcase
Shift Shaft and Shift Cam
Transmission
Starter Clutch
Crankshaft
Valve
Connecting Rod
Cylinder Head Inspection and Repair
Valve Seat Inspection and Repair
Valve and Valve Guide
Valve Spring Inspection and Repair
Camshaft Inspection and Repair
Valve Lifter
Timing Chain, Hy-Vo Chain, Sprocket and Chain Guide
Cylinder and Piston
Piston Ring
Piston Pin
Crankshaft and Connecting Rod
Electric Starter Drive
Primary Drive
Clutch
Shift Shaft and Stopper Lever
Oil Pump
Oil Pipe and Strainer
Relief Valve and Pipe
Engine Assembly and Adjustment
Transmission and Shift Cam/Shift Fork
Oil Pump and Oil Strainer
Oil Pump and Shift Shaft
AC Magneto
Cylinder, Piston and Piston Ring
Cylinder Head and Cylinder Head Cover
Carburetion
Carburetor Section View
Front Wheel
Front Wheel Removal
Front Wheel Inspection
Front Wheel Installation
Static Wheel Balance Adjustment
Rear Wheel
Rear Wheel Removal
Rear Wheel Inspection
Rear Wheel Installation
Front Brake
Rear Brake
Brake Pad Replacement
Caliper Disassembly
Front Fork
Front Fork Removal
Front Fork Disassembly
Front Fork Assembly
Steering Head
Handlebar
Handlebar Removal
Handlebar Inspection
Handlebar Installation
Rear Shock Absorber
Swingarm
Handling Notes
Rear Shock Absorber Removal
Swingarm Removal
Rear Shock Absorber Inspection
Swingarm Inspection
Rear Shock Absorber Installation
Swingarm Installation
Drive Chain and Sprockets
Drive Chain and Sprockets Removal
Drive Chain and Sprockets Inspection
Drive Chain and Sprockets Installation
XJ600S Circuit Diagram
Ignition System Circuit Diagram
Ignition System Troubleshooting
Electric Starting System Circuit Diagram
Starting Circuit Operation
Electric Starting System Troubleshooting
Charging System Circuit Diagram
Charging System Troubleshooting
The Battery Is Not Charged
Lighting System Circuit Diagram
Lighting System Troubleshooting
Headlight "High Beam" Indicator Light, Taillight, And/Or Meter Light Do Not Come on
Signal System Circuit Diagram
Signal System Troubleshooting
Flasher Light, Brake Light And/Or Indicator Light Do Not Come on
Horn Does Not Sound
Signal System Check
Troubleshooting
Starting Failure/Hard Starting
Pool Idle Speed Performance
Faulty Gear Shifting
Clutch Slipping/Dragging
Overheating
Faulty Brake
Front Fork Oil Leakage and Front Fork Malfunction
Instable Handling
Faulty Signal and Lighting System
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Quick Links
1
Carburetor Synchronization
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Table of
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Table of Contents
Troubleshooting
Ignition System Troubleshooting
253
Electric Starting System Troubleshooting
261
Charging System Troubleshooting
272
Lighting System Troubleshooting
275
Signal System Troubleshooting
282
Troubleshooting
292
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