Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Toro 03698
Summary of Contents for Toro 03698
- Page 1 Form No. 3402-461 Rev A 8 or 11-Blade DPA Cutting Unit Reelmaster ® 6000-D Series Traction Unit Model No. 03698—Serial No. 316000001 and Up Model No. 03699—Serial No. 316000001 and Up *3402-461* A Register at www.Toro.com. Original Instructions (EN)
-
Page 2: Table Of Contents
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product Contents safety and operation training materials, accessory information, help finding a dealer, or to register your product. -
Page 3: Safety
• To ensure optimum performance and continued safety unit is in safe operating condition. certification of the machine, use only genuine Toro • Wear appopriate clothing, including eye protection; replacement parts and accessories. Replacement parts substantial, slip-resistant footwear;... -
Page 4: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit. – No parts required Remove the tipper assemblies. Lift chain Chain bracket U-bolt 10/14 Mount the lift brackets and chains. Screw Washer Use the kickstand when tipping the... -
Page 5: Mounting The Lift Brackets And Chains
1. Remove the locknut and the washer securing the pivot rod to the number 2 lift arm (Figure 3). Remove the pivot rod and spring from the lift arm. Repeat the procedure on the number 1 and number 3 lift arms. Figure 4 1. -
Page 6: Using The Kickstand
7. Mount a lift chain to each chain bracket with a screw, a washer, and a nut, positioning them as shown in Figure Figure 8 1. Lift chain 2. Chain bracket g020547 Figure 6 1. Lift arm number 2. Lift arm number 3 = 2 = 38.1 cm 45 degrees (15 inches) -
Page 7: Adjusting The Rear Shield
Figure 9 Figure 10 1. Kickstand 1. Rear shield 2. Cap screw Adjusting the Rear Shield Mounting the Counterweights No Parts Required No Parts Required Procedure Procedure All cutting units are shipped with the counterweight mounted Under most conditions, best dispersion is attained when the to the left end of the cutting unit. -
Page 8: Installing The Cutting Units
Note: Remove the counterweight (Figure 12). Installing the Cutting Units Parts needed for this procedure: Large O-ring Screw Procedure 1. Insert a thrust washer onto the horizontal shaft of the pivot knuckle as shown in Figure Figure 12 1. Counterweight 2. - Page 9 Figure 15 1. Lift chain 2. Snapper pin 9. Coat the spline of the reel motor with clean grease. 10. Oil the reel motor O-ring and install it onto the motor flange. 11. Install the motor by rotating it clockwise so that the motor flanges clear the cap screws (Figure 16).
-
Page 10: Product Overview
Contact your Authorized Service Dealer or Use this procedure to set the bedknife to the reel and to check Distributor or go to www.Toro.com for a list of all approved the condition of the reel and bedknife and their interaction. - Page 11 Note: Each click turned moves the bedknife 0.022 (0.0009 inches). Do not overtighten the adjusting screws. 10. Test the cutting performance by inserting a long strip of cutting performance paper (Toro part number 125-5610) between reel and bedknife, perpendicular to the bedknife (Figure 19).
-
Page 12: Height-Of-Cut Chart Terms
Effective Height of Cut 2. Raise the rear of the cutting unit and place a block under the bedknife. This is the actual height that the grass has been cut. For a 3. Remove the 2 nuts securing each roller bracket and given bench set height of cut, the actual height of cut will spacer to each side-plate mounting flange. - Page 13 Turf-Compensation Settings The turf-compensation spring transfers the weight from the front to the rear roller. This helps to reduce a wave pattern in the turf, also known as marcelling or bobbing. Important: Make spring adjustments with the cutting unit mounted to the traction unit, pointing straight ahead and lowered to the shop floor.
-
Page 14: Height-Of-Cut Chart
Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers With Groomer Kits Installed 0.64 cm (0.250 inches) Less Normal More 0.95 cm (0.375 inches ) Less Normal More 1.27 cm (0.500 inches) Less Normal More 1.56 cm (0.625 inches) Less Normal More... -
Page 15: Adjusting The Height Of Cut
Adjusting the Height of Cut Note: For heights of cut greater than 2.54 cm (1.00 inch) install the High Height-of-Cut Kit. 1. Loosen the locknuts securing the height-of-cut arms to the cutting-unit side plates (Figure 24). Figure 26 Figure 24 Important: When set properly, the rear and front 1. -
Page 16: Checking And Adjusting The Cutting Unit
1. Bedknife lip height cutting; refer to the Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL. Important: Light contact is preferred at all times. - Page 17 Figure 28 1. Lead-in chamfer on right 3. 1.5 mm (0.060 inch) end of bedknife 2. 6 mm (0.25 inch) Note: Do not make lead-in chamfer too large as it may cause turf tufting.
-
Page 18: Maintenance
Maintenance 2. Using a rag or a thickly padded glove, hold on to the reel blade and try to move the reel assembly side to side (Figure 31). Lubricating the Cutting Unit Each cutting unit has 6 grease fittings (Figure 29) that must be lubricated regularly with No. -
Page 19: Servicing The Bedknife
Checking the Top Grind Angle The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the g027268 angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then correct for Figure 33 any grinder inaccuracy. -
Page 20: Servicing The Bedbar
Servicing the Bedbar Removing the Bedbar 1. Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 37). Figure 36 1. Angle-indicator mount 3. Bedknife Figure 37 2. Edge of the magnet mated 4. Angle indicator with the edge of the 1. - Page 21 Figure 39 1. Bedbar bolt 3. Steel washer 2. Nut 4. Nylon washer Assembling the Bedbar 1. Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster. 2. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and 6 washers.
-
Page 22: Servicing The Roller
Refer to your parts catalog or contact your (Figure 41) are available for servicing the roller. The Authorized Toro Distributor for assistance. Roller Rebuild Kit includes all the bearings, bearing Figure 41 1. Roller Rebuild Kit (Part No. 114-5430) 6. - Page 23 Notes:...
- Page 24 Notes:...
- Page 25 Notes:...
- Page 26 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 27 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.