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Napoleon Madison GD-80NT Installation & Operation Instructions

Natural gas; propane
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W415-0695 / 05.12.08
W415-0695 / 05.12.08
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Summary of Contents for Napoleon Madison GD-80NT

  • Page 1 W415-0695 / 05.12.08 W415-0695 / 05.12.08 $10.00...

  • Page 2: Table Of Contents

    TABLE of CONTENTS PG2-6 INTRODUCTION REMOTE AND VALVE ACCESS Warnings Door Removal Warranty Night Light™ Replacement Fireplace Dimensions Blower Replacement Installation Overview Inner Access Panel General Instructions Control Door General Information Remote Receiver Removal Care of Glass & Plated Parts Valve Removal 6-12 VENTING...
  • Page 3 After the fi rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

  • Page 4: Fireplace Dimensions

    FIREPLACE DIMENSIONS FIGURE 1 INSTALLATION OVERVIEW FIGURE 2 W415-0695 / 05.12.08...

  • Page 5: General Instructions

    GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installa- tion practices vary from region to region and it is important to know the specifi cs that apply to your area, For example: in Massachusetts State: •...

  • Page 6: Venting

    CARE OF GLASS, AND PLATED PARTS Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16” ceramic glass available from your Authorized dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the fi rst 10 hours of operation with a recommended gas fi...
  • Page 7 FIGURE 3b FIGURE 3c Horizontal runs may have a 0“ rise per foot in all cases using Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Wolf Steel Ltd. rigid or fl exible venting components when venting as illustrated in Figures 2a, 2b, and 2c. For optimum performance, it is recommended that all horizontal runs have a minimum 1“...
  • Page 8 DEFINITIONS ELBOW VENT LENGTH VALUES For the following symbols used in the venting calculations Feet Inches and examples are: 1° 0.03 > - greater than 15° 0.45 > - equal to or greater than 30° 11.0 < - less than 45°...
  • Page 9 HORIZONTAL TERMINATION when (H ) > (V Example 3: Simple venting confi guration (only one 90° elbow) 90° FIGURE 6 See graph to determine the required verti- cal rise V for the required horizontal run 90° FIGURE 8 = 4 ft = 1.5 ft REQUIRED = 4 + 1.5 = 5.5 ft...
  • Page 10 VERTICAL TERMINATION Example 4: when (H ) < (V 90° FIGURE 10 FIGURE 9 90° 90° 90° Simple venting confi gurations See graph to determine the required vertical rise V = 5 ft for the required horizontal run H = 10 ft = 5 + 10 = 15 ft = 3 ft = 2.5 ft...
  • Page 11 VERTICAL TERMINATION when (H ) > (V For vent confi gurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas Simple venting confi gurations apply: Formula 1: H < 3V FIGURE 11 Formula 2: H <...
  • Page 12 MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 13 GD-301 W415-0695 / 05.12.08...

  • Page 13: Installation

    INSTALLATION WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. **HORIZONTAL VENT SECTIONS: A minimum clearance of 2" all around the vent pipe on all horizontal runs to combustibles is required except for clearances in the fi replace enclosure. Use fi restop spacer W010-1800 (supplied). VERTICAL VENT SECTIONS: A minimum of 1"...

  • Page 14: Using Flexible Vent Components

    USING FLEXIBLE VENT COMPONENTS For safe and proper operation of the fireplace, follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joists may be sealed using either red RTV high temperature silicone sealant or black high temperature Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied).

  • Page 15: Vertical Air Terminal Installation

    VERTICAL AIR TERMINAL INSTALLATION FIGURE 20 1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. 2.

  • Page 16: Using Rigid Vent Components

    USING RIGID VENT COMPONENTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

  • Page 17: Mobile Home Installation

    7. Apply a heavy bead of waterproof caulking 2“ above the fl ashing. Slide the storm collar around the air ter- minal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

  • Page 18: Framing

    FRAMING The Madison must be installed with either an arched opening WARNING ATTENTION ATENCIÓN (FK80-A) or a rectangular opening (FK80-R) using one of the LAS TRABAS PERMANECEN LES ESPACEURS SONT above kits. THE STANDOFFS HAVE PLANAS DURANTE EL ENVÍO. EMBALLÉS À PLAT. AVANT DE BEEN SHIPPED FLAT.
  • Page 19 WARNING FIGURE 37 Do not build into this area - it must be left clear to provide adequate clearance for the vent in this 14” wide area centered along the front of the fireplace. No combustibles are allowed. 5 1/2” MAX 72”...

  • Page 20: Minimum Clearance To Combustibles

    MINIMUM CLEARANCE TO COMBUSTIBLES IMPORTANT: The Madison requires a minimum inside enclosure height of 72”. For temperature requirements, the enclosure space around and above the fi replace must be left unob- structed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.
  • Page 21 MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clear- ance needed. FIGURE 40a FIGURE 40b W415-0695 / 05.12.08...

  • Page 22: Electrical Connection

    ELECTRICAL CONNECTION Do NOT use the fi replace if any part has been under water. Call a qualifi ed service technician IMMEDIATELY to have the fi replace inspected for damage to the electrical circuit. If access to the control area is necessary BEFORE INSTALLATION, remove the access panel. The access panel must be re-installed before operating the unit.

  • Page 23: Finishing

    FINISHING LOG SHIPPING BRACKET FIGURE 42 Before installing the logs, you must fi rst remove the log shipping bracket. Lift up to remove. LOG SHIPPING BRACKET DECORATIVE BRICK PANEL INSTALLATION 1. Remove the hearth strip / screen assembly and glass door. (Refer to manual). 2.

  • Page 24: Log Placement

    7. Secure the side panel using the retainers located in FIGURE 47 the top left and right corners of the fi rebox. 8. Replace the components removed in steps 2 - 3. RETAINER RETAINER 9. Remove one end of the hearth assembly so that the three front concrete hearth pieces can be inserted, then replace the end.

  • Page 25: Glowing Embers

    NOTE: For propane, remove the screw from the #3 log support bracket. Move the bracket to BRACKET the right most location, then install the log. 4. Place log #4, with the charred branch pointed inward. Locate the pins into the holes in log#1 and log#2, this will hold the rear log in position.
  • Page 26 REMOTE AND VALVE ACCESS DOOR REMOVAL FIGURE 49 Before the glass door can be removed, the control doors, the screen assembly and the hearth strip must be removed. FIGURE 50 The curtain assembly can be removed by lifting the rod out from the three hooks at the top inside edge of the door opening.
  • Page 27 INNER ACCESS PANEL The control area can be accessed either through the control door or through the inner access panel inside the fi rebox. Follow the door removal instructions (PG 26). Remove the right side brick panel. Remove the four screws from the inner access panel (see Figure 57).
  • Page 28 FIGURE 58 FIGURE 59 MAINS VOLTAGE SUPPLY CORD MODULE ON/OFF SWITCH COMMUNICATION BUS (3 PIN) 120V AUX OUTLET FAN OUTLET CONSTANTLY POWERED 120V OUTLET FIGURE 57 REMOTE RECEIVER REMOVAL 1. Open the right control door by pulling bottom portion away from magnet catch. 2.
  • Page 29 OPERATION GENERAL TRANSMITTER LAYOUT FIGURE 63 FIREPLACE OPERATION 1. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required as back up to household electricity). 2. Place the 3 position slider switch in the “Remote” position. 3.

  • Page 30: Room Thermostat

    ROOM THERMOSTAT The remote transmitter can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room. FIGURE 67 1. Press the Thermostat Key. The LCD display on the Transmitter will show that the room is “ON”...

  • Page 31: Child Proof Function

    CHILD PROOF FUNCTION This function will lock the keys to avoid unsupervised operation. 1. Press the MODE and UP keys at the same time. 2. To de-activate this function, press the MODE and UP keys at the same time. FIGURE 75 NIGHT LIGHT™...

  • Page 32: Operating Instructions

    OPERATING INSTRUCTIONS When lit for the fi rst time, the fi replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the “burn-in” of paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to suffi...

  • Page 33: Maintenance

    MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This fi replace and its venting system should be inspected before use and at least annually by a qualifi...

  • Page 34: Replacements

    GD411 8/12 TO 12/12 PITCH W455-0070 NG PILOT INJECTOR GD412 FLAT ROOF W455-0068 LP PILOT INJECTOR W670-0007 5/8 AIR TERMINAL W385-0245 NAPOLEON® LOGO W490-0074 5/8 INNER/OUTER SLEEVE W562-0037 DOOR GASKET (132“) W170-0086 STORM COLLAR W010-1800 FIRESTOP W010-0453 ROOF SUPPORT W010-1202...
  • Page 35 W415-0695 / 05.12.08...
  • Page 36 TROUBLE SHOOTING GUIDE EFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM PROBLEM TEST SOLUTION Main burner fl ame is Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur on the a blue, lazy, trans- terminal and should be removed as required.
  • Page 37 SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner - check if pilot can be lit by a match - check that the wire is connected to the spark module ignitor. - check if the push button ignitor needs tightening. - replace the wire if the wire insulation is broken or frayed.
  • Page 38 W415-0695 / 05.12.08...
  • Page 39 NOTES W415-0695 / 05.12.08...
  • Page 40 NOTES W415-0695 / 05.12.08...

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Madison gd-80pt

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