Sony KDL-32S5600 Service Manual
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Sony KDL-32S5600 Service Manual

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Click on Page Number to display detail of changes.
Date
Part Number
2009.05
9-883-454-01
2009.06
9-883-454-02
2009.07
9-883-454-03
2010.08
9-883-454-04
HISTORY
Description of Revisions
Original Manual.
Add 32" Inverter Board to the Exploded Views.
Commonize 'B' Board.
How to Delete "Error History"
Model Name
:
SERVICE MANUAL
(P37 / P42)
(P9)
KDL-32/37/40S5600
Version
1.0
(P38)
2.0
3.0
4.0

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Summary of Contents for Sony KDL-32S5600

  • Page 1 HISTORY Model Name KDL-32/37/40S5600 SERVICE MANUAL Click on Page Number to display detail of changes. Date Part Number Description of Revisions Version Original Manual. 2009.05 9-883-454-01 2009.06 9-883-454-02 Add 32” Inverter Board to the Exploded Views. (P38) 2009.07 9-883-454-03 Commonize ‘B’ Board. (P37 / P42) 2010.08 9-883-454-04...
  • Page 2 SERVICE MANUAL EX2N-Peppermint CHASSIS MODEL DEST KDL-32S5600 OIRT / UK / WE KDL-37S5600 OIRT / UK / WE KDL-40S5600 OIRT / UK / WE RM-ED017 - 1 -...

  • Page 3: Table Of Contents

    COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - 2 -...

  • Page 4: General

    Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
  • Page 5 CAUTION 1. MDF-61 Connector (Removal) Slide the slider to release slider Press the centre lock tab to Remove connector lock. release the lock and pull the connector up 2. MDF-61 Connector (Refiitting) Hold the centre of connector Press centre of connector to insert Slide the slider to lock connector - 4 -...
  • Page 6 3. The harness must not be crossed or twisted 4. Wire Dressing at connector The harness must not bend more than 45 degrees from the direction of the connector base to avoid crossing or twisting. 5. Wire distance at connector The distance between each wire must be wider than 4mm to ensure isola- tion from lamp voltage.

  • Page 7: Specifications

    SPECIFICATIONS Model name KDL-40S56/P56/P36xx KDL-37S56/P56xx KDL-32S56/P56/P36xx System Input/Output jacks Power and others - 6 -...
  • Page 8 PC Input Signal Reference Chart for PC IN Horizontal Vertical Signals Horizontal (Pixel) Vertical (Line) frequency Standard frequency (Hz) (kHz) PC Input Signal Reference Chart for HDMI IN 1, 2 and 3 Horizontal Vertical Signals Horizontal (Pixel) Vertical (Line) frequency Standard frequency (Hz) (kHz)

  • Page 9: Connectors

    CONNECTORS 21 Pin Connector (SCART) Pin No AV-1 AV-2 Signal Signal Level • • Audio Output B Standard Level: 0.5V rms (Right) Impedance: less than 1K * • • Audio Input B Standard Level: 0.5V rms (Right) Impedance: more than 10K * •...

  • Page 10: Self Diagnosis

    EX2N SELF DIAGNOSTIC SOFTWARE The identification of errors within the EX2N chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flash- ing LED) and then communicate with each device in turn to establish if a device is faulty.

  • Page 11: Disassembly

    SECTION 2 DISASSEMBLY 2-2. Rear Cover Removal (Step 2) 2-1. Rear Cover Removal (Step 1) = > > = > Push point. = > > => > > => = > > Remove the rear cover fixing screws indicated and refer to To remove the ‘Rear Cover’...

  • Page 12: Switch Unit Removal

    2-5. Switch Unit Removal 2-6. Loudspeaker Removal 32 & 37 inches Screws 40 inches 2WUJVJKURQUKVKQPVQTGOQXG DWVVQPOQTGGCUKN[ To remove the ‘Switch Unit’ lift the bottom of the bracket Screws towards the TV set. Push the top of the bracket in the shaded area in the photograph.

  • Page 13: H1 Board Removal

    2-9. H1 Board Removal 2-10. G2 Board Removal (32 inches) Connector Clip Screws To remove the ‘H1’ board first remove the ‘Rear Cover’ (See Sec 2-2-1 & 2-2-2) and then remove the ‘Loudspeaker’ To remove the ‘G2’ board disconnect all the connectors (See Sec 2-2-6).

  • Page 14: Service Menus

    SECTION 3 SERVICE MENUS 3-1. How to enter the Service Mode 3-2. Service Menu Structure Service adjustments to this model can be performed using the The following descriptions show the items that can be supplied Remote Commander RM-ED017. viewed and/or adjusted using the Service Menu. Turn on the power to the TV set.

  • Page 15: Osd Service Menu

    3-2-3. OSD Service Menu 3-2-4. Country Selection The following menu appears on the screen when you enter The following menu appears on the screen when you enter the ‘OSD Service Menu’ (See Pic.4). This menu allows the ‘Country Selection’ menu (See Pic.5). Using this menu viewing and adjustment of the AGC and viewing of the the destination country of the TV can be set.

  • Page 16: Tt Mode

    3-3. TT MOD E The TT modes described below are available by selecting the two Note : relevant digits. You can exit the ‘TT Mode’ by entering 00, by pressing the ‘Analog’ or the ‘Digital’ button, by switching the TV To place the Remote Commander in ‘TT Mode’...

  • Page 17: Block Diagram

    Line Out Component SCART 1 SCART 2 TUNER...

  • Page 18: Circuit Board Location

    • : earth - chassis. NOTE: The G2 and G4 boards are not Sony boards so their schematic diagrams and printed wiring boards are not shown in this Service Manual. Schematic diagrams are for reference only. Please refer to the electrical parts list for the correct value and part number of components.

  • Page 34: B Printed Wiring Board

    PS6003 24V 3.15A PS6000 24V 3.15A C N 4 1 0 0 C N 4 1 0 6 C N 4 1 0 1 C N 4 1 0 3 C N 4 1 0 4 I C 4 0 0 0 I C 4 7 0 2 C N 4 1 0 5 P S 6 0 0 2...

  • Page 36: Ip1F Printed Wiring Board (40 Inches)

    E T 6 0 0 0 A - 1 7 0 8 - 9 4 8 - A J W 6 2 7 L 6 1 5 1 J W 6 4 6 C N 6 1 5 4 J W 6 4 4 T 6 8 0 0 J W 6 1 9 E T 6 0 0 2...

  • Page 38: Exploded Views

    SECTION 5 EXPLODED VIEWS NOTE : Items marked “*” are not stocked Non-serviceable items with no part number and no description are not stocked because they are not since they are seldom required for required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these items.
  • Page 39 5-1. CHASSIS Cont. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK £ 1-822-617-11 AC INLET FILTER 40 inches 1-487-328-11 SWITCH UNIT 4-136-754-01 COVER, UNDER 32 inches Ver 2.0 1-857-519-11 ETC-INVERTER MT BOARD 32 inches 4-123-683-12 COVER, UNDER 37 inches 1-857-395-11 ETC-INVERTER MT BOARD 37 inches 4-123-683-03 COVER, UNDER 40 inches...

  • Page 40: Bezel Assy & Stand Assy

    5-2. BEZEL ASSY & STAND ASSY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2348-452-1 BEZEL (32P) ASSY 32 inches X-2345-301-2 STAND ASSY (M1G) 32 inches X-2348-155-1 BEZEL (37P) ASSY 37 inches X-2345-302-3 STAND ASSY (ML1G) 37/40 inches X-2348-156-1 BEZEL (40P) ASSY 40 inches - 39 -...

  • Page 41: Rear Cover & Power Supply Cords

    5-3. REAR COVER & POWER SUPPLY CORDS UK MODELS ONLY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2349-984-1 REAR COVER ASSY (32P) 32 inches £ 1-832-132-31 POWER-SUPPLY CORD (AEP) 32/37 inches X-2349-893-1 REAR COVER ASSY (37P) 37 inches £ 1-835-200-11 POWER-SUPPLY CORD (AEP) 40 inches X-2349-894-1 REAR COVER ASSY (40P) 40 inches...

  • Page 42: Parts List

    ....................55 Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The G2, G4 and IP1F boards are regarded as non service items for exchange only and are not indicated in the parts list of this service manual.
  • Page 43 Note : The com ponents identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Ver 3.0 C2049 1-112-777-11 CERAMIC CHIP 0.01UF A-17 C2051 1-100-916-11 CERAMIC CHIP 0.1UF A-1732-291-A B Board, Complete...
  • Page 44 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4005 1-100-916-11 CERAMIC CHIP 0.1UF C4104 1-112-777-11 CERAMIC CHIP 0.01UF C4009 1-100-916-11 CERAMIC CHIP 0.1UF C4105 1-112-777-11 CERAMIC CHIP 0.01UF C4011 1-114-813-11 CERAMIC CHIP 1UF C4107 1-114-398-21 ELECT CHIP 22UF 6.3V C4012 1-100-916-11 CERAMIC CHIP 0.1UF C4108...
  • Page 45 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4341 1-112-778-11 CERAMIC CHIP 0.022UF C4753 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V C4342 1-112-778-11 CERAMIC CHIP 0.022UF C5500 1-100-916-11 CERAMIC CHIP 0.1UF C4343 1-112-778-11 CERAMIC CHIP 0.022UF C5501 1-100-916-11 CERAMIC CHIP 0.1UF C4344 1-112-778-11 CERAMIC CHIP 0.022UF...
  • Page 46 F4 A B REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6045 1-112-777-11 CERAMIC CHIP 0.01UF C7809 1-164-858-11 CERAMIC CHIP 22PF 5.00% 50V C6047 1-112-777-11 CERAMIC CHIP 0.01UF C7810 1-164-858-11 CERAMIC CHIP 22PF 5.00% 50V C6048 1-114-553-11 CERAMIC CHIP 10UF C7811 1-114-331-11 CERAMIC CHIP 4.7UF...
  • Page 47 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < CONNECTOR > C7876 1-112-781-11 CERAMIC CHIP 1UF C7877 1-112-781-11 CERAMIC CHIP 1UF C7878 1-112-781-11 CERAMIC CHIP 1UF CN3000 1-822-580-11 CONNECTOR DUAL SCART CN4100 1-820-180-11 HEADER ASSEMBLY (PRINT PWB) 3P C7879 1-112-781-11 CERAMIC CHIP 1UF C7880 1-114-802-11...
  • Page 48 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK FB3002 1-400-693-21 FERRITE < FILTER > FB3003 1-400-693-21 FERRITE FB4003 1-481-467-11 FERRITE FL4001 1-234-494-21 FILTER, EMI REMOVAL (SMD) FB4004 1-481-467-11 FERRITE FL4002 1-234-939-21 FILTER, EMI REMOVAL (SMD) FB4005 1-481-467-11 FERRITE FL4003 1-234-939-21 FILTER, EMI REMOVAL (SMD) FL4004 1-234-939-21...
  • Page 49 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK J3001 *1-822-524-31 PHONO JACK 2P PS6005 £ 1-576-736-41 IC LINK 3.15A J3002 1-822-523-11 PHONO JACK 5P J7800 1-822-528-11 JACK < TRANSISTOR > Q2000 6-551-775-01 TR 2SA2122G0LS0 < COIL > Q2002 6-551-776-01 TR 2SC5950G0LS0 L2000 1-469-549-21 INDUCTOR...
  • Page 50 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2015 1-218-941-81 METAL CHIP 1/16W R3030 1-218-953-11 METAL CHIP 1/16W R2016 1-218-941-81 METAL CHIP 1/16W R3034 1-208-695-11 METAL CHIP 3.3K 0.5% 1/16W R2018 1-218-990-81 SHORT CHIP R3035 1-216-864-11 SHORT CHIP R2020 1-218-990-81 SHORT CHIP R3036 1-216-864-11...
  • Page 51 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4118 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R4186 1-218-963-11 METAL CHIP 6.8K 5% 1/16W R4119 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R4187 1-218-963-11 METAL CHIP 6.8K 5% 1/16W R4120 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R4188...
  • Page 52 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4339 1-220-876-81 METAL CHIP 0.5% 1/16W R4717 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R4340 1-220-876-81 METAL CHIP 0.5% 1/16W R4718 1-218-965-11 METAL CHIP 1/16W R4341 1-220-876-81 METAL CHIP 0.5% 1/16W R4720 1-208-677-11 METAL CHIP 0.5% 1/16W R4342...
  • Page 53 H5 D2 B REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R6018 1-218-965-11 METAL CHIP 1/16W R6123 1-218-965-11 METAL CHIP 1/16W R6020 1-218-990-81 SHORT CHIP R6124 1-218-990-81 SHORT CHIP R6021 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R6125 1-218-990-81 SHORT CHIP R6025 1-218-941-81 METAL CHIP...
  • Page 54 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7803 1-218-961-11 METAL CHIP 4.7K 5% 1/16W R7944 1-218-941-81 METAL CHIP 1/16W R7804 1-211-969-11 METAL CHIP 0.5% 1/10W R7805 1-218-953-11 METAL CHIP 1/16W < RESISTOR CHIP > R7806 1-218-953-11 METAL CHIP 1/16W R7809 1-220-880-81 METAL CHIP...
  • Page 55 B H1 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK RB7300 1-242-963-21 RES, NETWORK 33 (1005X4) VD3029 1-802-078-11 VARISTOR (SMD) RB7301 1-242-963-21 RES, NETWORK 33 (1005X4) VD3030 1-802-078-11 VARISTOR (SMD) RB7302 1-234-378-21 RES, NETWORK 10K (1005X4) VD3031 1-802-078-11 VARISTOR (SMD) RB7303 1-234-378-21 RES, NETWORK 10K...
  • Page 56 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < TRANSISTOR > ACCESSORIES AND CONNECTORS 32 INCHES Q1000 8-729-028-96 TRANSISTOR DTC114EUA-T106 Q1001 8-729-028-96 TRANSISTOR DTC114EUA-T106 1-836-974-11 LVDS HARNESS (32) (B(CN3400)-PANEL) Q1002 8-729-028-96 TRANSISTOR DTC114EUA-T106 *1-910-058-17 CONNECTOR ASSY 30P (B(CN6000)-G2/H1/SW ASSY) Q1004 8-729-028-96 TRANSISTOR DTC114EUA-T106 *1-910-058-18 SPEAKER HARNESS (32) (B(CN7900)-SPEAKERS)
  • Page 57 English Sony Corporation 10HP7100-1 Sony UK Printed in U.K. © 2010.08 9-883-454-04 Service Promotions Dept.

This manual is also suitable for:

Kdl-40s5600Kdl-37s5600Kdl-32p3550

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