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AssemblyInstructions/Use and Care Manual
®
LiquidPropaneGasGrill
Model No. 415.162120
This Grill Is For
OutdoorUse Only
NO
TOOLS
ASSEMBLY
• Read this manual
before cooking
on
grill. Failure to follow all
manufacturer's
instructions
could
result in fire or explosion
which could
cause property
damage,
personal
injury or death.
• Combustion
by-products
produced
when using this product
contain
chemicals
known to the State of
California
to cause cancer, birth
defects, or other reproductive
harm.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• Read and follow all Safety
Statements,
Assembly
Instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
• Some parts may contain sharp edges,
especially
as noted in these
instructions.
Wear protective
gloves
if necessary.
Assembly
Questions?
Call 1-800-4-MY-HOME
_
Parts Ordering:
Call 1-800-366-PART
(7278)
To Installer/Assembler:
Leave
these instructions
with
consumer.
To Consumer:
Keep this
manual for future
reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
U.S.A.
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Summary of Contents for Kenmore 415.162120
- Page 1 TOOLS AssemblyInstructions/Use and Care Manual ® LiquidPropaneGasGrill Model No. 415.162120 ASSEMBLY This Grill Is For OutdoorUse Only • Read this manual before cooking grill. Failure to follow all manufacturer's instructions could result in fire or explosion which could cause property...
- Page 2 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- Page 3 Repair Protection Agreements Congratulations on making a smart purchase. Your new WARRANTY SERVICE Kenmore'_product is designed and manufactured for years of Warranty service is available by contacting Sears at dependable operation. But like ali products, it may require repair 1-800-4-MY-HOME_.
- Page 4 Front Panel ......4-502456 LOgA_mbly ....... 4-503239 Baoe......4-502429 Front Panel Shelf ....4-I54515 Puoh-Footener...... 44_80579 #10-24_'2 _ Caoiogo Bait ....4.080084 #10-24 PaoticTee Knob....4.080091 Panel Wire ......4.I51040 Midohelf ......4151034 End Cop ......4LJ80055 Side Shelf ......4.I54572 Wheel,a._sembly .
- Page 5 •47 _" ..15 463741404,5...
- Page 6 CartAssemblyStep 1 _iliPositionbaseon edgewith tankholeto left side. L i insertlegs intobaseand attach with carnagebolts and plasticwingnuts.Usetop holeson left side. Qty.8 DO NOTFULLYTIGHTEN. insertmidshelf wire intoholeson insidesof legs, longwires towardleft side.Fullytightencarnage boltsand plasticwingnuts. Qty. 8 Leg Assembly_ Longmidshelfwire to leftside. 6. 463741404...
- Page 7 CartAssemblyStep2 ,_ insertwheel/hubcap assembliesinto bottomholeson left legs, Securebeneathbasewith hitchpins. See inset below. Push leg extenders intoright legs. ;;; i¸¸ _ Wheel!Hubcap Assembly ..L egExtender h_ch pin in axle bolt, 463741404,7...
- Page 8 Grill Bottom/Control PanelAssembly AndTank Wire ,_ Carefullyplacegrillbottom/control p anel assemblyontocart, soas notto scratchpaint on legs.Makesure controlpanelbracketfits over supportbar on eachside. Qty.2 insertcarriageboltsthroughgrill b_tom and Qty.2 centerholein supportbar.Threadmetal wingnuts ontoboltsbut do notfullytighten. L] insertcarriageboltsthroughcontrolpanelbracket pin 4080615..and frontholesin supportbar.Securewith plastic wing nuts. pin4080815 p/n4080074 Eli Fullytighteninstal wing nuts.
- Page 9 V-bar and ControlKnobAssembly _ RestV-baron bar supportsat each end of grillbottom. Presscontrolknobsontovalvestems. _.V-barSupport Knobs 463741404,9...
- Page 10 FrontPanel,ShelfAnd PanelWireAssembly _ Snapshelf intofront panel.Makesurethat shelf rests on top offront panelshelf supporttab. i Hookouterwires on panelwire intoholesin panel, rotatepanelwire down, and insertremaining wires intoholesin front of shelf. Slidetop edge offrontpanelUNDERcontrolpanel. Li Securepanelto legswith push-fasteners. Qty.4 paneiTop of front panel fits UNDER contro Attachfront panel to legs.
- Page 11 End Cap,Side Shelf,And Tool HolderAssembly _J insertend capsintoendsof leg tubes. Positionsideshelf ontoright legsas shown belowand securewithfour wingscrews. i Positiontool holderonto leftfrontleg and securewithtwo carriageboltsand plastic Qty.2 wingnuts.Usethetwo outerholes.Do not use the middlehole. Oty.2 Qty.4 SideShelf End Cap Holder 463741404• 11...
- Page 12 Sideburner Assembly L] Placesideburnerbodyonto legs. Secureat frontwith one wingscrewthroughleg, tool holder,and into body. i inserttab on sideburnerframeintohole in body.At rear leg,insertcarriageboltthroughframe,body, and middleleg hole. Securewith metal wingnut. insertsideburner tube intolargeframe hole.Insertburner'sthreadedstud intosmallframehole.Attachmetal wingnut to stud,but do notfullytighten. insertsideburner valveinto burnertube and snapvalvecup intobody.Note propertube-to-valve engagement in figure A. Onceproperengagement is made,fullytightenmetal wing nutbeneathburner.
- Page 13 Grill Lid,Handle,Temperature Gauge and LogoPlateAssembly [_ Attachgrill lidto grillbottomwith Qty.2 hingepinsand hitchpins. A_eh handleto lidwith machinescrews Qty. 2 pin 4t56513 and metal wing nuts. Qty.2 i Removewingnut from temperature gauge,insertgaugeintobezel,then intohole in grill lid. Securew_hwing nut. pin4060302 Qty.2 pin4080302..Handle pin 4080302 Wing Nut Grill Lid...
- Page 14 SwingAway And CookingGrateAssembly _ insertSwingAway pivotwires intoholes in side_f grill lid. insertSwingAway legwires intotop holes in sideof grill b_tom, i Placecookinggrate ontogrste restsin grillbottom, NOTE: Backof SwingAway shouldbe pointingupward..PivotWire _s SwingAway CookingGrste t4. 463741404...
- Page 15 ,£ LPGASTANK ISSOLD TankWire, LPTankAnd GreaseClipAssembly ._ PlaceLPtank intoholein basewith SEPARATELY. F illand leek- tankvalvefacingtowardfront of grill. checktank beforeattaching To secureLPtank, pull tank wire over to grilland regulator.See Use and Caresectionfor instructions. the side_f the tank, towardthe tank collar. See Useand Caresectionfor conneetion of regulatorto LPtank.
- Page 16 LP Tank • The LP tank used with your grill must meet the following requirements: • Use LP tanks only with these required measurements: t2" (30.5cm) (diameter) x t8" (45.7 cm) (tail) with 20 ib. (9 kg.) capacity maximum. • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas •...
- Page 17 LPTank Exchange Connecting Regulator To The LP Tank • Many retailers that selI grilIs offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fiII, 2.
- Page 18 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheei counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 19 Safety Tips ,& Before opening LP tank valve, check the coupling nut for tightness. i For Safe Use Of Your Grill And To Avoid Serious ,& When grill is not in use, turn off all control knobs and LP tank i Injury: valve.
- Page 20 Match-Lighting A Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP tank. =• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. 2. Place lit match into match-Iighting hoIe from beneath grill bottom (as shown below).
- Page 21 • Before each use, check to see if hoses are cut or worn. burners. Replace damaged hoses before using grill. Use only identical IF YOU EXPERIENCE THE FOLLOWING: Kenmore replacement valve/hose/regulator assembly. t. Smell gas. General Grill Cleaning 2, Burner(s) will not light.
- Page 22 Cleaning The Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. t. Turn gas off at control knobs and LP tank. 2. Remove cooking grate and V-bar. 3. Remove grease can from beneath grill. Beneath grill bottom, disconnect ignitor wire from electrode.
- Page 23 Storing Your Grill Food Safety • Clean cooking grates. Food safety is a very important par[ of enjoying the outdoor cooking experience. To keep food safe from harmfot bacteria, • Stere in dry Iocation. foIIow these four basic steps: • When LP tank is connected to grilI, store outdoors in weII- Clean: Wash hands, utensils, and surfaces with hot soapy water ventilated space and out of reach of children.
- Page 24 Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is tighting only one burner and ptacing food on opposite side of cooking grate), allow more grilling time.
- Page 25 Troubleshooting Problem PossibleCause Prevention/Solution * Wire and/orelectrodecoveredwith Burner{e) will not light * Cleanwire and/orelectrodewith rubbingalcoholand dean swab. usingignitor. cookingresidue. * Electrode and burnerare wet. * Wipedry with cloth. * Electrode crackedor broken"sparksat * Replaceelectrode. crack _' * Wire is looseor disconnected. * Reconnect w iresor replaceelectrode!wire assembly.
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- Page 28 Your Home Forrepair-in your home-of all major brandappliances, lawnand gardenequipment,or heatingand coolingsystems, no matterwho made it, no matterwho sold itt Forthe replacementparts,accessoriesand owner's manualsthat you need to do-it-yourself. ForSears professionalinstallationof homeappliances and items like garagedoor openersand water heaters. 1-800-4-MY-HOME ® (1-800-469-4663) Call anytime, day or night (U.S.A.