Samsung AE160ANYD H Series Installation Manual
  1. Manuals
  2. Brands
  3. Samsung Manuals
  4. Heat Pump
  5. AE160ANYD H Series
  6. Installation manual
Samsung AE160ANYD H Series Installation Manual

Samsung AE160ANYD H Series Installation Manual

Air to water heat pump
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Samsung AE160ANYD H Series

Summary of Contents for Samsung AE160ANYD H Series

  • Page 2 Air to Water Heat Pump Installation manual Hydro Unit AE160ANYD*H • Thank you for purchasing this Samsung Product. • Before operating this unit, please read this installation manual carefully and retain it for future reference. DB68-11057A-05...

  • Page 3: Table Of Contents

    Business users should contact their supplier and check the terms and conditions of the purchase contract . This product and its electronic accessories should not be mixed with other commercial wastes for disposal . For information on Samsung’s environmental commitments and product-specific regulatory obligations, e . g . REACH, visit: https://www . s amsung . c om/uk/sustainability/environment/environment-data/...

  • Page 4: Safety Precautions

    . f This manual explains how to install an indoor unit with a split system with two SAMSUNG units . The use of other types of units with different control systems may damage the units and invalidate the warranty . The manufacturer shall not be responsible for damages arising from the use of non compliant units .
  • Page 5 Safety precautions INSTALLING THE UNIT IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines . Always disassemble the electric lines before the refrigerant tubes . f Upon receipt, inspect the product to verify that it has not been damaged during transport . If the product appears damaged, DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the authorized technician has collected the material from the retailer .

  • Page 6: Product Specifications

    Product specifications Product compatibility Line-up Remark Chassis Heat pump units AE160AXEDEH AE160AXEDGH Model name AE120AXEDEH AE120AXEDGH Hydro units Indoor units AE160ANYDEH Model name AE160ANYDGH ENGLISH-5...
  • Page 7 Product specifications Accessories Installation Manual(1) User Manual(1) Pattern Sheet(1) Service Valve(2) Wall Mounting Bracket(1) Ring band (1) Temperature Sensor for DHW Tank Temperature Sensor for Mixing Valve Zone Sensor (1x10m, WHT) (2) (1x15m,YEL) (1) (1x15m, BLU) (1) Sensor holder of zone sensor and mixing Sensor clip for zone sensor and mixing Cable-tie for zone sensor and mixing valve sensor (3)
  • Page 8 Specifications Type Unit AE160ANYDEH AE160ANYDGH Power Source V/Hz 1ø, 220-240 V~, 50Hz 3ø, 380-415 V~, 50 Hz Cooling °C 5~25 5~25 Operation Range [Water] Heating °C 15~55 15~55 Cooling dB(A) Sound Pressure Heating dB(A) Sound Power Heating dB(A) 850 x 510 x 315 850 x 510 x 315 Dimension (HxWxD)

  • Page 9: Typical Application Examples

    Typical application examples • The application examples given below are for illustration purposes only . • When the SAMSUNG Air-to-Water Heat Pump system is used in series with another heat source (e . g . gas boiler), WARNING ensure that the return water temperature not exceed 55 °C .
  • Page 10 Application 2: Space heating + water heating Indoor Outdoor Room Controller Zone Control 45°C Supply Header Return Header Radiators or Convectors DHW Tank Water pump #2 Our Supply Range Tw2_z2 Water 35°C pump #1 Supply Header Tw2_z1 Return Header Under-Floor Heating Coils Outdoor unit Hydro Unit Balancing Vessel...

  • Page 11: Main Components

    Main components ㉑ ① ⑳ ② ③ ⑲ ④ ⑤ ⑱ ⑥ ⑰ ⑦ ⑧ ⑯ ⑮ ⑨ ⑭ ⑬ ⑩ ⑫ ⑪ Name Note ① Air vent 3/8” BSPP male 3/8” ② Backup heater thermal fuse Thermal cut out 94 °C (+0, -6 °C) ③...

  • Page 12: Functional Diagram

    Functional diagram ⑦ ⑥ ⑤ ⑬ ③ ④ ⑨ ⑧ ⑫ ⑭ ⑩ ② ⑪ ① Note ① Service valve(R) ② Strainer ③ Flow Sensor ④ Heat exchanger ⑤ Backup heater ⑥ Pressure relief valve ⑦ Air-vent valve ⑧ Variable Speed water pump ⑨...

  • Page 13: Dimensional Drawing

    Dimensional drawing 314 . 6 103 . 7 78 . 5 131 . 7 Gas pipe (O.D.) Liquid pipe (O.D.) Water Inlet Water Outlet Indoor unit 15 . 8 8 mm (5/8 inch) 9 . 5 2 mm (3/8 inch) BSPP male 1 1/4" BSPP male 1 1/4"...

  • Page 14: Installing The Unit

    Installing the unit Installation of the indoor unit The indoor unit should be installed indoors and meet the following conditions . f Installation site should be sheltered from frost . f In area with suitable space for servicing . f A place with adequate ventilation . f Where there is no risk of leakage of flammable gases .
  • Page 15 Installing the unit Mounting the indoor unit ❋ ❋ A minimum of two people should lift the unit by the handles and not by the drain pan or pipe work . Handle f Drill 6 holes from the pattern sheet for fixing the wall bracket and unit . After completing holes, detach the pattern sheet . f Fix the wall-mount-bracket to the wall using appropriate plugs and screws(Use over M8 6 screws) .

  • Page 16: Pipe Work

    Pipe work Refrigerant pipe work For all guide lines, specifications regarding refrigerant pipe work between the indoor unit and the outdoor unit, please follow the outdoor unit installation manual . Tightening Gas pipe (O . D . ) Liquid pipe (O . D . ) Final Torque Torque Indoor unit...
  • Page 17 Pipe work Water pipe work The hydro unit is equipped with components listed on the table below . The hot and cold water supply connections are clearly marked on the unit with labels . And service valves are provided . Whole water plumbing system including Hydro unit shall be installed by a qualified technician and must comply with all relevant European and national regulations .
  • Page 18 Flushing and air-purging When filling water, the following start-up procedure should be followed . 1 . All system components and pipes must be tested for the presence of leaks . 2 . Make-up water assembly or Flushing unit is recommended for installation and service . 3 .
  • Page 19 Pipe work ESP(External Static Pressure) Diagram The illustration below shows the external static pressure of the unit depending on the water flow and the pump setting . ESP [kPa] Flow [l/min] 2526 4546 Water flow rate : 46 LPM If the pressure loss of total system is over 20kPa, additional water pump should be installed in series . Otherwise, the flow rate might decreased, causing insufficient heating or cooling .
  • Page 20 PWM characteristic curve Max . PWM input signal(%) The additional pump should be the same type of product as the above graph . Recommendation WILO STRATOS PARA 25/1-9 (Heating Type) / WILO PARA 25/9-87 (Heating Type), SHINHOO GPA25-9H (Heating Type) Case 2) AC pump Only a single additional AC pump is is allowed .
  • Page 21 Pipe work Setting the pre-pressure of the expansion vessel When it is required to change the default pre-pressure of the expansion vessel(1 bar), keep in mind the following guidelines: f Use only dry nitrogen to set the expansion vessel pre-pressure . f Inappropriate setting of the expansion vessel pre-pressure will lead to malfunction of the system .
  • Page 22 Charging water After installation is completed the following procedures shall be used to charge water into the hydro unit . f Connect water lines to water connections of hydro unit . f The air-vent valve shall be opened at least 2 turns and drain valves shall be closed .

  • Page 23: Wiring Work

    Wiring work • Field-supplied electrical components such as power switch, circuit breakers, wires, terminal blocks, etc must be properly chosen with compliance with national legislation or regulation . CAUTION • Switch off the power supply before making any connections . •...
  • Page 24 Part code Part name Terminal Terminal description #1: L AC INPUT ① TB-A AC POWER-IN #2: N AC INPUT #1: L AC OUTPUT ② HEATER OUT TB-A1 #2: N AC OUTPUT #1: N AC OUTPUT #2: MIXING VALVE_CW (L) AC OUTPUT #3: MIXING VALVE_CCW (L) AC OUTPUT #4: BOILER (L)
  • Page 25 Wiring work Part code Part name Terminal Terminal description #1: DC 12V DC OUTPUT #2: NO CONNECT #3: NO CONNECT ⑨ CNS201 DISPLAY #4: NO CONNECT #5: GND DIGITAL GROUND #6: LED CONTROL SIGNAL DC OUTPUT #7: NO CONNECT 2-WIRE ⑩...
  • Page 26 Part code Part name Terminal Terminal description #1: COM1 (F1) RS485 - COMM . #2: COM1 (F2) ㉒ CNS202 EHS CONVERTER #2: GND DIGITAL GROUND #4: DC 12V DC OUTPUT #1: Flow Sensor DC INPUT ㉓ CNS041 Flow Sensor #2: GND DIGITAL GROUND #1: HEATER TEMP .
  • Page 27 Wiring work Part code Part name Terminal Terminal description #1: SG READY1 SIGNAL DC INPUT #2: OPTION TEMP . ( 10kΩ @ 25 °C) DIGITAL INPUT #3: GND DIGITAL GROUND #4: GND DIGITAL GROUND #5: SG READY2 SIGNAL DC INPUT #6: ZONE2 TEMP . (10kΩ @ 25 °C) DIGITAL INPUT #7: GND DIGITAL GROUND...
  • Page 28 Part code Part name Terminal Terminal description Terminal No . Function Input /output Min . / Max . current Description Remark B2/B3/B5 Mixing valve AC 230V output 10 mA / 50 mA Mixing Valve operation(B2: CW, B3: CCW) Option Signal output for Backup Boiler(B5: B4/B5 Backup Boiler AC 230V output 10 mA / 50 mA...
  • Page 29 Wiring work Wiring diagram 1-Phase Wiring diagram 3-Phase * It does not support external input(CNS083)/output(CNS081) signal function ENGLISH-28...
  • Page 30 Selecting solderless ring terminal f Select a solderless ring terminal of a connecting power cable based on a nominal dimensions for cable . f Cover a solderless ring terminal and a connector part of the power cable and then connect it . Nominal Nominal Standard...
  • Page 31 Wiring work Torque requirements C-BOX: SINGLE PHASE C-BOX: 3 PHASE Tightening torque Screw size Part Terminal code Remarks (N·m) 0 . 5 ~0 . 7 5 20P Terminal Block 1~20 Digital input/output Magnetic contactor 2P AC 220V-240V power Single phase input/output Magnetic contactor 3P AC 380V-415V power...
  • Page 32 Grounding work f Grounding must be done by a qualified installer for your safety . Grounding the power cable f The standard of grounding may vary according to the rated voltage and installation place of a heat pump . f Ground the power cable according to the following . Installation place High humidity Average humidity...
  • Page 33 Wiring work Checking correct grounding If the power distribution circuit does not have a grounding or the grounding does not comply with specifications, an grounding electrode must be installed . The corresponding accessories are not supplied with the Air to Water Heat pump . 1 .
  • Page 34 2 wires for communication cable Circuit breaker Communication cable between indoor and outdoor units Communication cable Earth CONTROL-KIT PBA TB-C TB-A TB-A1 Hydro unit Communication cable connection CONTROL-KIT PBA TB-C TB-A TB-A1 1 . 1 phase product 1Φ, 220-240Vac Distribution board MCCB + ELB ELCB grounding...
  • Page 35 Wiring work 2 . 3 phase product 3Φ, 380-415Vac Distribution board MCCB + ELB ELCB grounding L1(R) L2(S) L3(T) L1(R) L2(S) L3(T) 3 phase AC 3 phse AC POWER POWER-IN 380~415V~ grounding • If the supply cable is damaged, it must be replaced by a special cable or assembly available from the manufacturer or installer .
  • Page 36 Cable tie Solderless terminal Thin cable Thick cable Separate the solderless terminal up and down to prevent it being get loosen . Place the thin cable upward and the thick cable downward . Secure the power cable with the cable tie . Tightening Torque (kgf •...
  • Page 37 Wiring work Connection of the thermostat Description No. of wires Max. current Thickness Supply Scope > 0 . 7 5 mm , H05RN-F or Field supply (220-240V~, Room Thermostat 22mA H07RH-F Input) 1 . Before the installation, hydro unit should be turned off . 2 .
  • Page 38 Connection of the water pump for 2-zone control (FSV 4061=1) f Zone1 water pump connection: B10(L1) + B11(N) f Zone2 water pump connection: B14(L1) + B15(N) Zone2 Tw2_z2 Balancing vessel Radiator Zone1 Tw2_z1 Under Floor • There are 2 types of 2-way valve, normal open type and normal closed type . Make sure to connect terminals to right positions of terminal block .
  • Page 39 Wiring work B11 - Neutral AC power output for Zone1 water pump control signal B10 - Live AC power output for Zone1 water pump control signal Neutral additional pump Live additional pump Terminal block Pump Power • The maximum allowable current that this terminal block can supply for the additional water pump is 50mA . CAUTION B15 - Neutral AC power output for Zone2 water pump control signal B14 - Live AC power output for Zone2 water pump control signal...
  • Page 40 Connection of the 3-way valve Description No. of wires Mini. / Max. current Thickness Supply Scope Diverting type 3way > 0 . 7 5 mm , H05RN-F or Field supply (220-240V~, 10mA / 50mA valve H07RN-F Input) 3-way diverting valve for water tank Status f When cooling operating mode, floor heating loops will be closed .
  • Page 41 Wiring work Connection of the back-up boiler Description No. of wires Mini. / Max. current Thickness Supply Scope 0 . 7 5mm H05RN-F or Field supply (220-240V~, Back-up Boiler 2+ground 10mA / 50mA H07RN-F Input) 1 . Before the installation, hydro unit should be turned off . 2 .
  • Page 42 Connecting for smart grid ready control 9 10 11 12 13 14 15 16 17 18 19 20 Connection terminal for Connection terminal SG READY Signal 2 for SG READY Signal 1 SG READY Signal 2 SG READY Signal 1 SG READY Signal 1 SG READY Signal 2 Product operation...

  • Page 43: Self-Test Mode Of Wired Remote Controller

    Self-test mode of wired remote controller Use of self-test mode Service mode Service mode Reset All Service Mode Power Master Reset ODU K3 Reset Field Setting Value Self-Test Mode Indoor Unit Option Please enter your PASSWORD 1 . If you want to use the various additional functions for your Wired Remote Controller, press the buttons at the same time for more than 3 seconds .

  • Page 44: Troubleshooting

    Troubleshooting If the unit has some problem to work properly, the LED on hydro unit will flash and some error codes will be displayed on the controller . The following table described the explanation of error codes on the LCD display . Thermistor f Check its resistance .
  • Page 45 Troubleshooting Communication Display Explanation Communication error between remote controller and the Hydro unit Tracking error between remote controller and the Hydro unit Memory(EEPROM) Read/Write Error(Wired remote controller data error) E601, E604 E654 MEMORY(EEPROM) Read/Write Error (Wired controller data error) Micro SD card Download connector EEPROM F3(COM2_B)/F4(COM2_A)
  • Page 46 Water pump & Flow Sensor Display Explanation Low flow rate error • in case of low flow rate in 30 sec during water pump signals is ON(Starting) • in case of low flow rate in 15 sec during water pump signals is ON(After starting) Normal flow rate error •...

  • Page 47: Dhw Tank

    DHW tank DHW tank should be purchased separately (not supplied) . Safety information Before installing an DHW Tank, please read this manual thoroughly to ensure that you know how to safely and efficiently install a new appliance . WARNING • If you don’t follow the safety precautions, you may get the risk of serious wound or death . f The installation must be done by the manufacturer or its service agent or a qualified person in order to avoid a hazard .
  • Page 48 Piping diagram • The product must be installed without any water leakage . • Please verify that the DHW tank and other components are properly installed and reinstall them if necessary . CAUTION - Use certified components and the correct tools . - Make sure there is sufficient installation space .
  • Page 49 For the reliable performance and durability, all parts as listed below ,including a relief valve, an expansion vessel, a drain valve and pressure reducing valve, should be installed according to each national or regional standards . They are not supplied by SAMSUNG . - Pressure relief valve...
  • Page 50 Switch box layout DHW Tank Temp . (15m) CNS042(YEL) To DHW tank ❋ ❋ Use a correct sensor pocket which is fit for the DHW tank sensor(OD Ø6) . If the gap between the supplied sensor and DHW tank sensor pocket is big, use thermal grease . •...
  • Page 51 DHW tank Electrical connections Procedure • Switch off the power supply before making any connections . • Use a thermal grease in thermistor pocket after installing electric connections . WARNING Connections to be made in the electrical box of DHW tank 1 .
  • Page 52 Troubleshooting IMPORTANT: All maintenance or repair work must be executed by an approved installer . Problem Possible cause Solution Check if there is any power on the power No power supply to the water heater supply terminal on the thermostat . Hot water is not coming out .

  • Page 53: Mixing Valve

    Mixing Valve Installation of mixing valve Radiator Balancing Vessel (Mixing tank) Under Floor When two different zones are used with different temperatures, adjust the temperature of discharge water to high temperature water and control the amount of bypass to provide low temperature water by applying the mixing valve and temperature sensor of the mixing valve (TW4) .
  • Page 54 ❋ ❋ The mixing valve is controlled based on the FCU WL value . ❋ ❋ As the #4044 value increases and the #4045 value decreases, the control speed increases . (Temperature hunting may occur if the control speed increases depending on the load . ) ❋...
  • Page 55 Mixing Valve 2-Zone Control Using Remote Controller 19/20 17/18 B14/B15 B2/B3/B5 B10/B11 Zone2 Tw2_z2 Balancing Vessel Radiator Zone1 M Tw2_z1 Under Floor You can operate the 2-zone control using a mixing value, water-out temperature sensors, and built-in or external room temperature sensors installed in a wired remote controller .

  • Page 56: Temperature Sensor Work

    Temperature sensor work Example of sensor installation Weld the sensor holder on the selected location of the pipe and then insulate it . When the pipe is a copper pipe When the pipe is not a copper pipe Pipe Pipe Sensor Sensor holder...

  • Page 57: Concrete Curing Function

    Concrete curing function When pipes of floor heating are installed, operation for reinforced concrete curing is applied . (Period of operation: 23 days) Entering procedure 1 . After turning off the DIP switch K3 of indoor unit (Default ON), power off and on the indoor unit . The operation for concrete curing starts automatically .
  • Page 58 NOTE • Definition of Dip switch function Dip S/W S/W #1 S/W #2 S/W #3 S/W #4 • Turn off when SMPS circuit • None • None • None an E101 error (default) occurs • Emergency • Emergency hot • E101 error does •...

  • Page 59: Installation Option Setting

    Installation option setting f Set the indoor unit installation option with remote controller option . The procedure of option setting Entering mode for option Option setting mode setting Mode change High Temp Button High Fan Button Low Fan Button Low Temp Button Entering mode to set option 1.
  • Page 60 Changing a particular option You can change each digit of set option . Option SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 The option mode you The tens’ digit of an option The unit digit of an option Explanation PAGE MODE The changed value want to change SEG you will change SEG you will change...

  • Page 61: Optional : Extending The Power Cable

    Optional : Extending the power cable 1 . Prepare the following tools . Tools Spec Shape Crimping pliers MH-14 Connection sleeve (mm) 20xØ6 . 5 (HxOD) Insulation tape Width 19 mm Contraction tube (mm) 70xØ8 . 0 (LxOD) 2 . As shown in the figure, peel off the shields from the rubber and wire of the power cable . •...
  • Page 62 • After compressing it, pull both sides of the wire to make sure it is firmly pressed . Method 1 Method 2 Compress it 4 times Compress it 4 times 5 mm 5 mm 5 . Apply heat to the contraction tube to contract it . Method 1 Method 2 Contraction tube...

Table of Contents