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FlexLoader SC 6000
ABB FlexLoader SC 6000 Manuals
Manuals and User Guides for ABB FlexLoader SC 6000. We have
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ABB FlexLoader SC 6000 manual available for free PDF download: Product Manual
ABB FlexLoader SC 6000 Product Manual (284 pages)
Brand:
ABB
| Category:
Robotics
| Size: 33.69 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
1 Getting Started
11
2 Safety
13
Introduction
13
Safety During Installation, Commissioning and Decommissioning
14
Safety During Setup, Maintenance, Service and Repair
15
Safemove
17
Limitation of Liability
19
Nation and Region Specific Regulations
20
To be Observed by the Supplier of the Complete System
21
Safety Signals in the Manual
23
3 Installation
25
General
25
Mechanical Installation
26
Electrical Installation
43
Pneumatic Installation
44
Robot Gripper Connections
45
Machine Tool Installation
46
Network Connections
48
Network Security
54
Licensing
55
Moving the Flexloader SC 6000
56
4 Commissioning
57
User Accounts
57
Powering on the Flexloader SC 6000
58
Vision System Flexloader Vision
59
Robot System
60
Introduction
60
Calibration of the Coordinate Systems
61
Further Integration Steps
72
Machine Tool
73
Safemove
74
Marking Unit
76
Deburring/Grinding Unit
77
5 Interface
79
Safety Interface
79
Function Interface
80
6 Function Description
83
Overview
83
General Function Description
90
7 RAPID Program
91
Overview
91
Flexloader Application Functionality
92
Flexloader Vision Interface
102
Flexloader Vision Lite Functionality
104
Flexloader Library Add-In
106
Flexloader Assistance and Utility Functionality
112
Flexloader Machine Tool Interface Functionality
115
Flexloader Options Functionality
117
Worldzones
118
8 Operation
119
Overview
119
Powering on the Flexloader SC 6000
120
Shutting down the Flexloader SC 6000
121
Operating Flexloader SC 6000 with Flexloader Vision
122
Emergency Stop
124
Entry Control
125
Safemove Operation
127
Manual Gripper Control
129
Conveyor Operations
130
Indicator Lamps
133
Statistical Outlet
134
9 Maintenance
135
Maintenance Schedule
135
Mechanical Maintenance
136
Electrical Maintenance
138
Pneumatic Maintenance
139
Backup
141
Other Maintenance
142
10 Repair
143
Introduction
143
Conveyors
144
Illumination
148
Flexloader Vision
149
Standard Gripper
151
Re-Grip Table
152
Turn Station
153
Air Cleaning Box (Option)
155
Grinding/Deburring Units (Option)
157
Air Preparation Units
160
Marking Unit
162
Robot Mounting/Dismounting
163
Software
164
11 Troubleshooting
165
Alarms, Warnings and Informations and Troubleshooting
165
12 Decommissioning
169
General
169
Environmental Information
170
13 Spare Parts
173
14 Diagrams
175
A Project Specific Parameters that Can be Adapted
177
B Robot I/O
179
C Internal Communication
183
D Pre-Configuration Settings
185
E Frequency Inverter
187
F Flexloader RAPID Reference
193
Flexloader Data Type Prefix
193
Flexloader Vision Interface
194
Flexloader Application Functionality
201
Flexloader Vision Lite Functionality
209
Flexloader Conveyor System Control
210
Flexloader Assistance and Utility Functionality
211
Flexloader Machine Tool Interface Functionality
218
Flexloader Options Functionality
222
G Flexloader Library Add-In Reference
225
Instructions
225
Mt_Clearallpartinfo - Clears All Part Tracker Information
225
Mt_Clearpartinfo - Resets Part Information of a Part Tracker
226
Mt_Copypartinfo - Copies Part Info between Trackers
227
Mt_Createalarm - Creates New Alarm or Message
229
Mt_Errwrite - Creates Error Log Message in Local Language
230
Mt_Getpartinfo - Gets any Kind of Part Tracker Data from a Part Tracker
231
Mt_Gohome - Moves Robot to Home Zone
233
Mt_Initializemessagehandling - Initiates the Alarms and Messaging Module
234
Mt_Log - Creates a Log Message in Log File
235
Mt_Logenable - Enables or Disables Logging
236
Mt_Movepartinfo - Moves Part Info between Part Trackers
237
Mt_Moverobotto - Moves Robot to a Specific Zone
239
Mt_Movetostart - Moves Robot to Closest Start Position
240
Mt_Movetozonemenu - Shows Manual Menu to Move between Zones
241
Mt_Resetalarms - Resets All or a Specific Alarm
242
Mt_Setalarm - Sets an Alarm to Active
243
Mt_Setpartinfo - Sets Part Information of a Part in a Specific Tracker
244
Mt_Updatemessagetextsifneeded - Reads Messages into Message Array if Needed
245
Functions
246
Mt_Getactivealarm - Get an Active Alarm Data
246
Mt_Getcurrentzone - Get Zone Where Robot Is Positioned Now
247
Mt_Getmessage - Get Complete Message Data
248
Mt_Getnumberofactivealarms - Gets Number of Active Alarms
249
Mt_Getpartstate - Gets Current Part State of a Part in Specific Tracker
250
Mt_Gettext - Gets a Selected Text Line from a Message
251
Mt_Getviaposition - Gets Corresponding Via Position for a Zone
253
Mt_Isalarmactive - Check if an Specific Alarm Is Active
254
Mt_Uiboolentry - Show an Yes no Question in Localized Language
255
Mt_Uidnumentry - Shows a Localized Dnum Entry
259
Mt_Uimessagebox - Show a Message Box in Localized Language
263
Mt_Uinumentry - Shows a Num Entry Box in Localized Language
267
Data Types
271
Mtaxisrange - Specifies an Axis with an Axis Range
271
Mtloglevel - Define a Log Level
272
Mtmsgdata - Alarm and Message Definition Data
273
Mtpartdata - Describes a Part
275
Mtpartstate - Describes a Part State
276
Mtparttracker - Describes All Data for a Part Tracker
277
Mtrange - Describes a Robot Axis Range
279
Mtstationdata - Describes a Station
280
Mttargetdata - Describes a Robot Zone
281
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