ABB ACH480 Manuals

Manuals and User Guides for ABB ACH480. We have 4 ABB ACH480 manuals available for free PDF download: Hardware Manual, Manual, Quick Installation And Start-Up Manual

ABB ACH480 Hardware Manual (214 pages)

Brand: ABB | Category: DC Drives | Size: 8.15 MB

Table of Contents
5
1 Safety Instructions

15
2 Introduction to the Manual

23
- Contents of this Chapter
  23
- Applicability
  23
- Target Audience
  23
- Categorization by Frame Size
  23
- Quick Installation and Commissioning Flowchart
  24
- Terms and Abbreviations
  25
- Related Manuals
  26
3 Operation Principle and Hardware Description

29
- Contents of this Chapter
  29
- Operation Principle
  29
  - Simplified Main Circuit Diagram
    30
- Product Variants
  30
  - IEC and UL (NEC) Product Types
    30
- Layout
  31
- Control Connections
  32
  - Standard Unit
    32
  - Base Unit
    33
- Option Modules
  33
- Control Panel Options
  34
- UL Type 1 Kits
  34
- Type Designation Label
  35
- Type Designation Key
  36
  - Basic Code
    36
  - Option (Plus) Codes
    36
4 Mechanical Installation

39
- Contents of this Chapter
  39
- Installation Alternatives
  39
- Examining the Installation Site
  40
- Required Tools
  40
- Unpacking the Delivery
  41
- Installing the Drive
  41
  - To Install the Drive with Screws
    41
  - To Install the Drive to a DIN Installation Rail
    42
5 Guidelines for Planning the Electrical Installation

45
6 Electrical Installation - IEC

61
7 Electrical Installation - North America

87
8 Installation Checklist of the Drive

111
- Contents of this Chapter
  111
- Checklist
  111
9 Maintenance

115
- Contents of this Chapter
  115
- Maintenance Intervals
  115
- Cleaning the Heatsink
  116
- Replacing the Cooling Fans
  117
  - To Replace the Cooling Fan for Frame Sizes R1, R2 and R3
    117
  - To Replace the Cooling Fan for Frame R4
    119
- Capacitors
  121
  - Reforming the Capacitors
    121
10 Technical Data

123
- Contents of this Chapter
  123
- Electrical Ratings
  123
  - IEC Ratings
    123
  - UL (NEC) Ratings
    124
  - Definitions
    125
  - Sizing
    125
- Output Derating
  125
  - Surrounding Air Temperature Derating
    128
  - Altitude Derating
    128
  - Switching Frequency Derating
    128
- Fuses
  130
  - IEC Fuses
    130
    
    Gg Fuses (IEC)
    130
    
    Gr Fuses (IEC)
    131
  - UL (NEC) Fuses
    131
    
    UL (NEC) Fuse Alternatives
    132
- Alternate Short-Circuit Protection
  134
  - Miniature Circuit Breakers (IEC)
    134
  - Manual Self-Protected Combination Motor Controller - Type E USA (UL (NEC))
    135
- Dimensions and Weights
  137
- Free Space Requirements
  138
- Losses, Cooling Data and Noise
  138
- Typical Power Cable Sizes
  139
- Terminal Data for the Power Cables
  140
- Terminal Data for the Control Cables
  141
- External EMC Filters
  142
- Electrical Power Network Specification
  143
- Motor Connection Data
  143
  - Motor Cable Length
    144
    
    Operational Functionality and Motor Cable Length
    144
    
    EMC Compatibility and Motor Cable Length
    144
- Brake Resistor Connection Data
  145
- Control Connection Data
  145
- Efficiency
  146
- Protection Classes
  146
- Ambient Conditions
  146
- Materials
  147
- Disposal
  147
- Applicable Standards
  148
- Markings
  148
- EMC Compliance (IEC/EN 61800-3:2004 + A1:2012)
  149
  - Definitions
    149
  - Category C1
    150
  - Category C2
    150
  - Category C3
    151
  - Category C4
    151
- UL Checklist
  152
- Disclaimers
  153
  - Generic Disclaimer
    153
  - Cybersecurity Disclaimer
    154
11 Dimension Drawings

155
12 Resistor Braking

173
- Contents of this Chapter
  173
- Safety
  173
- Operation Principle
  173
- Selecting the Brake Resistor
  173
  - Reference Brake Resistors
    175
    
    Definitions
    176
- Selecting and Routing the Brake Resistor Cables
  176
  - Minimizing Electromagnetic Interference
    176
  - Maximum Cable Length
    176
- Placing the Brake Resistors
  176
- Protecting the System in Brake Circuit Fault Situations
  177
  - Protecting the System in Cable and Brake Resistor Short-Circuit Situations
    177
  - Protecting the System against Thermal Overload
    177
- Mechanical and Electrical Installation of Brake Resistor
  178
  - Mechanical Installation
    178
  - Electrical Installation
    179
    
    Measuring the Insulation
    179
    
    Connecting Power Cables
    179
    
    Connection the Control Cables
    179
- Start-Up
  179
13 The Safe Torque off Function

181
- Contents of this Chapter
  181
- Description
  181
  - Compliance with the European Machinery Directive
    182
- Wiring
  183
- Operation Principle
  189
- Start-Up Including Acceptance Test
  190
  - Competence
    190
  - Acceptance Test Reports
    190
  - Acceptance Test Procedure
    190
- Use
  192
- Maintenance
  193
  - Competence
    193
- Fault Tracing
  194
- Safety Data
  195
  - Abbreviations
    196
  - TÜV Certificate
    197
  - Declaration of Conformity
    198
14 BAPO-01 Auxiliary Power Extension Module

199
- Contents of this Chapter
  199
- Safety Instructions
  199
- Hardware Description
  199
  - Layout
    200
- Mechanical Installation
  200
- Electrical Installation
  200
- Start-Up
  201
- Technical Data
  201
15 BIO-01 I/O Extension Module

203
- Contents of this Chapter
  203
- Safety Instructions
  203
- Hardware Description
  203
  - Product Overview
    203
  - Layout
    204
- Mechanical Installation
  204
- Electrical Installation
  204
- Start-Up
  205
- Technical Data
  205
16 BREL-01 Relay Output Extension Module

207
- Contents of this Chapter
  207
- Safety Instructions
  207
- Hardware Description
  207
  - Product Overview
    207
  - Layout
    208
- Mechanical Installation
  208
- Electrical Installation
  208
- Start-Up
  209
- Configuration Parameters
  209
- Technical Data
  211
- Further Information
  213

ABB ACH480 Hardware Manual (152 pages)

Brand: ABB | Category: DC Drives | Size: 7.34 MB

Table of Contents
5
Safety Instructions
11
Contents of this Chapter
11
Use of Warnings and Notes in this Manual
11
General Safety in Installation, Start-Up and Maintenance
12
Electrical Safety in Installation, Start-Up and Maintenance
13
Precautions before Electrical Work
13
Additional Instructions and Notes
14
Grounding
15
Additional Instructions for Permanent Magnet Motor Drives
16
Safety in Installation, Start-Up and Maintenance
16
General Safety in Operation
17
Introduction to the Manual
19
Contents of this Chapter
19
Applicability
19
Target Audience
19
Purpose of the Manual
19
Contents of this Manual
20
Related Documents
20
Categorization by Frame (Size)
20
Quick Installation and Commissioning Flowchart
21
Hardware Description
25
Contents of this Chapter
25
General Description
25
Product Variants
25
Hardware Overview
26
Control Connections
27
Standard Unit
27
Base Unit
28
Mounted Options
29
Control Panel
29
PC Connection
29
Drive Labels
30
Model Information Label
30
Software Information Label
30
Type Designation Label
31
Type Designation Key
32
Operation Principle
34
Mechanical Installation
35
Contents of this Chapter
35
Examining the Installation Site
36
Required Tools
36
Unpacking the Delivery
37
Installing the Drive
38
To Install the Drive with Screws
38
To Install the Drive to a DIN Installation Rail
39
Planning the Electrical Installation
41
Contents of this Chapter
41
Selecting the Supply Disconnecting Device
41
European Union
41
Other Regions
42
Checking the Compatibility of the Motor and Drive
42
Selecting the Power Cables
42
Typical Power Cable Sizes
43
Recommended Power Cable Types
45
Power Cable Types for Limited Use
45
Not Allowed Power Cable Types
45
Motor Cable Shield
46
Additional US Requirements
46
Selecting the Control Cables
48
Shielding
48
Signals in Separate Cables
48
Signals that Can be Run in the same Cable
48
Relay Cable
48
Control Panel to PC Connection
48
Control Panel to Drive Connection
48
Modbus RTU Cable
48
Routing the Cables
49
Separate Control Cable Ducts
50
Continuous Motor Cable Shield or Conduit
50
Implementing Short-Circuit Protection
50
Protecting the Drive and Input Power Cable in Short-Circuits
50
Protecting the Motor and Motor Cable in Short-Circuits
50
Implementing Thermal Overload Protection
51
Protecting the Drive, and the Input Power and Motor Cables against Thermal Overload
51
Protecting the Motor against Thermal Overload
51
Protecting the Drive against Ground Faults
51
Residual Current Device Compatibility
51
Implementing the Emergency Stop Function
52
Implementing the Safe Torque off Function
52
Using a Safety Switch between the Drive and Motor
52
Using a Contactor between the Drive and Motor
52
Protecting the Contacts of Relay Outputs
53
Electrical Installation
55
Contents of this Chapter
55
Warnings
55
Required Tools
55
Measuring Insulation
56
Drive
56
Input Power Cable
56
Motor and Motor Cable
56
Brake Resistor Assembly
56
Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
57
EMC Filter
57
EMC Filter Disconnection
57
Ground-To-Phase Varistor
58
Connecting the Power Cables
59
Connection Diagram
59
Connection Procedure
60
Connecting the Control Cables
62
I/O Connections (HVAC Default)
63
Connecting EIA-485 Embedded Fieldbus Terminal to the Drive
65
Control Cable Connection Procedure
67
Auxiliary Voltage Connection
68
Option Modules
69
To Install a Front Option
70
To Remove a Front Option
71
To Install a Side Option
71
To Remove a Side Option
71
Installation Checklist
73
Contents of this Chapter
73
Warnings
73
Checklist
73
Maintenance
75
Contents of this Chapter
75
Maintenance Intervals
76
Cleaning the Heat Sink
77
Replacing the Cooling Fans
78
To Replace the Cooling Fan for Frame Sizes R1, R2 and R3
78
To Replace the Cooling Fan for Frame R4
80
Servicing the Capacitors
81
Capacitor Reforming
81
Technical Data
83
Contents of this Chapter
83
Ratings
84
IEC Ratings
84
NEMA Ratings
84
Definitions
85
Sizing
85
Derating
85
Surrounding Air Temperature Derating, IP20
86
Switching Frequency Derating
86
Altitude Derating
87
Fuses (IEC)
88
Gg Fuses
88
Gr Fuses
89
UL Fuses
89
Alternate Short-Circuit Protection
90
Miniature Circuit Breakers (IEC Environment)
90
Self-Protected Combination Manual Controller - Type EUSA (UL) Environment
91
Dimensions and Weights
92
Free Space Requirements
93
Losses, Cooling Data and Noise
93
Terminal Data for the Power Cables
94
Terminal Data for the Control Cables
94
External EMC Filters
95
Electric Power Network Specification
96
Motor Cable Length
97
Motor Connection Data
97
Control Connection Data
99
Brake Resistor Connection
100
Efficiency
100
Degrees of Protection
100
Ambient Conditions
101
Materials
102
Applicable Standards
103
CE Marking
104
Compliance with the European Low Voltage Directive
104
Compliance with the European EMC Directive
104
Compliance with the European Rohs Directive
104
Compliance with the European WEEE Directive
104
Compliance with the European Machinery Directive
105
Compliance with en 61800-3:2004 + A1:2012
106
Definitions
106
Category C1
106
Category C2
106
Category C3
107
UL Marking
108
UL Checklist
108
CSA Marking
109
RCM Marking
109
EAC Marking
109
WEEE Marking
109
China Rohs Marking
109
TÜV Marking
110
Disclaimers
110
Generic Disclaimer
110
Cyber Security Disclaimer
110
Dimension Drawings
111
Frame R1 (400 V) (Front & Side)
112
Frame R1 (400 V) (Bottom & Rear)
113
Frame R2 (400 V) (Front & Side)
114
Frame R2 (400 V) (Bottom & Rear)
115
Frame R3 (Front & Side)
116
Frame R3 (Bottom & Rear)
117
Frame R4 (Front & Side)
118
Frame R4 (Bottom & Rear)
119
Resistor Braking
121
Contents of this Chapter
121
Operation Principle and Hardware Description
121
Selecting the Brake Resistor
121
Reference Brake Resistors
123
Selecting and Routing the Brake Resistor Cables
124
Minimizing Electromagnetic Interference
124
Maximum Cable Length
124
EMC Compliance of the Complete Installation
124
Brake Resistor Installation
124
Protecting the System in Brake Circuit Fault Situations
125
Protecting the System in Cable and Brake Resistor Short-Circuit Situations
125
Protecting the System against Thermal Overload
125
Mechanical Installation
125
Electrical Installation
126
Measuring the Insulation of the Assembly
126
Connection Diagram
126
Connection Procedure
126
Start-Up
127
Safe Torque off Function
129
Contents of this Chapter
129
Description
129
Compliance with the European Machinery Directive
130
Connection Principle
131
Connection with Internal +24 V DC Power Supply
131
Connection with External +24 V DC Power Supply
131
Wiring Examples
132
Activation Switch
132
Cable Types and Lengths
133
Grounding of Protective Shields
133
Operation Principle
133
Start-Up Including Acceptance Test
134
Competence
134
Acceptance Test Reports
134
Acceptance Test Procedure
135
Use
136
Maintenance
138
Competence
138
Fault Tracing
139
Safety Data
140
Abbreviations
141
Declaration of Conformity
142
TÜV Certificate
142
BAPO-01 Power Extension Module
143
Contents of this Chapter
143
Safety Instructions
143
Hardware Description
144
Product Overview
144
Layout
144
Mechanical Installation
145
Electrical Installation
145
Start-Up
145
Technical Data
146
Voltage and Current Rating for the Auxiliary Power Supply
146
Power Loss
146
Dimensions
146
BIO-01 I/O Extension Module
147
Contents of this Chapter
147
Safety Instructions
147
Hardware Description
148
Product Overview
148
Layout
148
Mechanical Installation
148
Electrical Installation
149
Start-Up
149
Technical Data
150
Control Connection Data
150
Dimensions
150

ABB ACH480 Manual (16 pages)

Converter modules with electrolytic DC capacitors in the DC link

Brand: ABB | Category: Control Unit | Size: 0.42 MB

Table of Contents
3
1 Introduction

5
- Contents of this Chapter
  5
- Applicability
  5
- Target Audience
  6
- Purpose of the Manual
  6
- Safety Instructions
  6
2 Reforming the Capacitors

9
Further Information

15

ABB ACH480 Quick Installation And Start-Up Manual (2 pages)

Brand: ABB | Category: DC Drives | Size: 2.62 MB

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Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

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ABB ACH480 Manuals

ABB ACH480 Hardware Manual (214 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Mechanical Installation

5 Guidelines for Planning the Electrical Installation

6 Electrical Installation - IEC

7 Electrical Installation - North America

8 Installation Checklist of the Drive

9 Maintenance

10 Technical Data

11 Dimension Drawings

12 Resistor Braking

13 The Safe Torque off Function

14 BAPO-01 Auxiliary Power Extension Module

15 BIO-01 I/O Extension Module

16 BREL-01 Relay Output Extension Module

ABB ACH480 Hardware Manual (152 pages)

Table of Contents

ABB ACH480 Manual (16 pages)

Table of Contents

1 Introduction

2 Reforming the Capacitors

Further Information

ABB ACH480 Quick Installation And Start-Up Manual (2 pages)

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