50 - 500 Hour Maintenance Interval - Polaris 2011 RANGER RZR Service Manual

50 - 500 Hour Maintenance Interval

Item

Throttle Cable / Throttle
E Pedal
Throttle Body Air Intake
E
Ducts / Flange

General Lubrication
Shift Linkage
 Steering

Front Suspension

Rear Suspension
Cooling System

Fuel System
E

Spark Plug
E

Engine Oil & Filter Change
E
Drive Belt

Radiator

Cooling Hoses

Engine Assembly Mounts
Exhaust Muffler / Pipe

Wiring
 Clutches (Drive and Driven) 100 H
 Front Wheel Bearings

Shocks
 Brake Fluid
Spark Arrestor

Shocks

 Toe Adjustment
Headlight Aim

Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
 Have an authorized Polaris dealer perform these services.
Maintenance Interval
(whichever comes first)
Hours Calendar
50 H 6 M
50 H 6 M
50 H 3 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
100 H 12 M
100 H 12 M
100 H 6 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
12 M
100 H 12 M
100 H -
200 H 24 M
300 H 36 M
500 H 12 M
-
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9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
Miles
(KM)
Inspect; adjust; lubricate; replace if
300 (500)
necessary
300 (500) Inspect ducts for proper sealing / air leaks
500 (800) Lubricate all fittings, pivots, cables, etc.
500 (800) Inspect, lubricate, adjust
500 (800) Lubricate
500 (800) Lubricate
500 (800) Lubricate
Inspect coolant strength seasonally;
500 (800)
pressure test system yearly
Check for leaks at fill cap, fuel line / rail, and
600 (1000)
fuel pump. Replace lines every two years.
600 (1000) Inspect; replace as needed
Perform a break-in oil change at 25 hours
1000 (1600) or one month / always replace oil filter
when changing engine oil
1000 (1600) Inspect; replace as needed
1000 (1600) Inspect; clean external surfaces
1000 (1600) Inspect for leaks
1000 (1600) Inspect, torque to specification
1000 (1600) Inspect
Inspect for wear, routing, security; apply
1000 (1600) dielectric grease to connectors subjected
to water, mud, etc.
1000 (1600) Inspect; clean; replace worn parts
1000 (1600) Inspect; replace as needed
- Visually inspect shock seals
2000 (3200) Change every two years (DOT 4)
3000 (4800) Clean out
- Change shock oil and seals
Inspect periodically; adjust when parts are
replaced
Adjust as needed
MAINTENANCE
Remarks
2.5
2