Walker Evans™ Shock Assembly - Polaris 2011 RANGER RZR Service Manual

16. Using a 9/16" socket w/extension, remove the fastener
retaining the clicker valve stack. Place the valve stack on a
clean shop towel in order of removal.
Remove
Clicker
valve stack
IMPORTANT: Keep the valve stack in the order it was
removed. If unsure of order, refer to "Shock Valving"
under the "Shock Service Information" provided
earlier in this section.
17. Inspect the valves for kinks, waves, pits or foreign material
18. Thoroughly clean all shock components and shock body
prior to assembly.
Walker Evans™ Shock Assembly
1. Secure the shock rod in a vise with the threads of the rod
facing up.
2. Place the compression valve stack on the rod in the reverse
order of disassembly.
3. Place the valve piston on top of the compression stack.
Rebound side
of piston
Compression
valve stack
IMPORTANT: If unsure of the valve stack order, refer
to "Shock Valving" under the "Shock Service
Information" provided earlier in this section.
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
BODY / STEERING / SUSPENSION
4. Place a new lock nut onto the shock rod. Torque the new
lock nut to specification.
IMPORTANT: Do not over torque the nut or damage to
the valve stack can occur.
Lock Nut Torque: 14 ft. lbs. (19 Nm)
NOTE: Make sure "Top-Out" washers are orientated
as shown.
NOTE: Actual valve stack may
differ from what is shown here.
5. Assemble the clicker valve stack on top of the fastener and
install the assembly into the reservoir body. Tighten the
valve stack fastener securely.
= T
Top-Out
Washers
5.59
5