Brake Pedal Free Height Adjustment; Brake Pedal Play Check; Stop Light Switch Adjustment - Suzuki Jimny Service Manual

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Brake Pedal Free Height Adjustment

1) Check brake pedal free height.

If it is not within specification, check and adjust following item

Brake pedal free height "a" from wall

LH steering vehicle : 221 – 227 mm (8.70 – 8.94 in.)

RH steering vehicle : 217 – 223 mm (8.54 – 8.78 in.)

2) Check measurement between booster mounting surface and

center of clevis pin hole. When booster push rod clevis has

been reinstalled, it is important that the measurement is

adjusted. (Refer to "Brake Booster Inspection and Adjust-

ment" in this section.)

3) Check stop light switch position. Adjust it if it is out of specifi-

Pedal play should be within specification below.

If out of specification, check stop light switch for proper installation

position and adjust if necessary.

Also check pedal shaft bolt and master cylinder pin installation for

looseness and replace if defective.

Brake pedal play "a" : 1 – 8 mm (0.04 – 0.31 in.)

Adjustment should be made as follows when installing switch. Pull

up brake pedal toward you and while holding it there, adjust

switch position so that clearance between end of thread and

brake pedal is specified. Then tighten lock nut to specified torque.

Clearance between brake pedal and stop light switch

"c" : 1.5 – 2.0 mm (0.06 – 0.08 in.)

Tightening torque

Stop light switch lock nut

(a) : 6.5 N·m (0.65 kg-m, 4.7 lb-ft)

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