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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-S/FZ6-SS. The owner’s man- ual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the rear brake light Pre-operation check list ....4-2 switch ........6-18 DESCRIPTION ........2-1 Checking the front and rear Left view ..........2-1 OPERATION AND IMPORTANT brake pads ........ 6-18 Right view ........2-2 RIDING POINTS.........
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TABLE OF CONTENTS Replacing the license plate light bulb ...........6-31 Replacing an auxiliary light bulb ...6-32 Front wheel ........6-33 Rear wheel ........6-34 Troubleshooting ......6-36 Troubleshooting charts ....6-37 MOTORCYCLE CARE AND STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper 190 kg (419 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU10550 To lock the steering Main switch/steering lock All electrical circuits are supplied with power, the meter lighting, taillight, li- cense plate light and auxiliary lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on...
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10940 EAU11003 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.
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When this occurs, can be checked by turning the key to lizer system is still enabled. have a Yamaha dealer check the self- “ON”. diagnosis system. (See page 3-5 for an This model is also equipped with a self-...
INSTRUMENT AND CONTROL FUNCTIONS EAU32922 ECA10031 EAU32976 LCD tachometer Multi-function display CAUTION: EWA12311 Do not operate the engine in the ta- WARNING chometer red zone. Be sure to stop the vehicle before Red zone: 14000 r/min and above making any setting changes to the multi-function display.
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INSTRUMENT AND CONTROL FUNCTIONS two tachometers, one LCD and Odometer, tripmeter and digital ta- itself automatically and the display will one digital (which show engine chometer modes return to the prior mode after refueling r/min) Pushing the “SELECT” button switches and traveling 5 km (3 mi).
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(e.g., flash. If this occurs, have a Yamaha 12, 13, 14). dealer check the electrical circuit. This model is also equipped with a self- 1.
” Yamaha dealer and have the stan- dard keys re-registered. If the multi-function display indicates any error code, note the code number, and then have a Yamaha dealer check the vehicle. ECA11590 CAUTION: If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage.
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INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal EAU12732 Hazard switch “ ” lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU26822 Clutch lever Shift pedal Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13070 Brake pedal Fuel tank cap NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
Avoid spilling fuel on the hot en- Your Yamaha engine has been de- gine. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.
INSTRUMENT AND CONTROL FUNCTIONS EAU13410 EAU13431 EAU32980 Fuel tank breather hose Catalytic converter Seat This model is equipped with a catalytic converter in the exhaust system. To remove the seat 1. Insert the key into the seat lock, EWA10860 WARNING and then turn it counterclockwise.
3. Strap 3. Remove the key. This storage compartment is designed NOTE: to hold a genuine Yamaha U-LOCK. Make sure that the seat is properly se- (Other locks may not fit.) When placing cured before riding. a U-LOCK in the storage compartment, securely fasten it with the straps.
3. Position indicator will result in poor damping per- This shock absorber assembly is Spring preload setting: formance. equipped with a spring preload adjust- Minimum (soft): Always have a Yamaha dealer ing ring. service the shock absorber. Standard: ECA10100 CAUTION: Maximum (hard):...
INSTRUMENT AND CONTROL FUNCTIONS EAU15301 below and have a Yamaha dealer re- EAU15321 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-10 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-14, 6-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-22 •...
Exhaust fumes check the function of the igni- Yamaha dealer check the electrical cir- are poisonous, and inhaling tion circuit cut-off system ac- cuit. them can cause loss of con-...
OPERATION AND IMPORTANT RIDING POINTS ECA11040 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, never ac- Even with the transmission in celerate hard when the engine is the neutral position, do not cold! coast for long periods of time with the engine off, and do not NOTE: tow the motorcycle for long dis-...
If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). cur during the engine break-in avoided. period, immediately have a Yamaha dealer check the vehi- EAU17091 cle. 0–1000 km (0–600 mi) Avoid prolonged operation above 7000 r/min.
OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ 10 * Tires • Check air pressure. •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. 23 * Cooling system • Change. Every 3 years Front and rear brake √...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
Do not attempt to diagnose such problems To install the panel yourself. Instead, have a Yamaha deal- 1. Place the panel in the original posi- er check the vehicle. tion, and then install the bolt.
PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark EAU32852 NOTE: Engine oil and oil filter plug gap should be measured with a If a torque wrench is not available when cartridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
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PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the engine oil dipstick and wipe it clean, insert it back into the hole (without screwing it in), and then remove it again to check the oil level. 1. Engine oil filler cap 1.
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Recommended engine oil: NOTE: See page 8-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 5. Apply a thin coat of engine oil to 2.50 L (2.64 US qt) (2.20 Imp.qt)
If the oil level warning light flickers EAU34352 or remains on, immediately turn the To check the coolant level engine off and have a Yamaha dealer 1. Place the vehicle on a level sur- 1. Maximum level mark check the vehicle.
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If water has been added to the nance and lubrication chart. Have a coolant, have a Yamaha dealer Yamaha dealer change the coolant. check the antifreeze content of 1. Coolant reservoir cap the coolant as soon as possible, 6.
6. Insert a new air filter element into If any hose is damaged, have a 4. Remove the air filter case cover by the air filter case. Yamaha dealer replace the hose before starting the engine, oth- removing the screws. erwise fuel may leak.
To in- obtained as described above, have a crease the engine idling speed, turn the Yamaha dealer make the adjustment. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
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190 kg (419 lb) glass fragments in it, or if the sidewall is weight evenly on both sides. * Total weight of rider, passenger, car- cracked, have a Yamaha dealer re- Adjust the suspension and tire go and accessories place the tire immediately.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 This motorcycle is equipped with cast Front tire: WARNING wheels and tubeless tires with valves. Size: Have a Yamaha dealer replace EWA10480 120/70 ZR17M/C (58W) WARNING Manufacturer/model: excessively worn tires. Besides BRIDGESTONE/BT020F GG being illegal, operating the vehi-...
Always adjust the tire air pres- fore each ride. If any damage is sure according to the operating found, have a Yamaha dealer re- conditions. place the wheel. Do not attempt even the smallest repair to the wheel.
The front and rear brake pads must be clutch does not operate correctly, have checked for wear at the intervals spec- a Yamaha dealer check the internal ified in the periodic maintenance and clutch mechanism. lubrication chart.
EAU36470 Before riding, check that the brake fluid Checking the brake fluid level peared, have a Yamaha dealer replace is above the minimum level mark and the brake pads as a set. replenish if necessary. A low brake fluid...
EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
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PERIODIC MAINTENANCE AND MINOR REPAIR Drive chain slack: Tightening torques: 45.0–55.0 mm (1.77–2.17 in) Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 5. If the drive chain slack is incorrect, 120 Nm (12.0 m·kgf, 85 ft·lbf) adjust it as follows. EAU34361 To adjust the drive chain slack 1.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EWA10740 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. The operation of the brake and clutch Recommended lubricant: levers should be checked before each...
If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-26...
To charge the battery charged. Storing a discharged away from the battery and pro- Have a Yamaha dealer charge the bat- battery can cause permanent vide sufficient ventilation when tery as soon as possible if it seems to battery damage.
If you do not have access to a The main fuse is located under the fuel sealed-type (MF) battery charg- tank. (See page 6-12.) er, have a Yamaha dealer charge your battery. 1. Headlight fuse 2. Signaling system fuse 3. Ignition fuse 4.
3. Turn the key to “ON” and turn on Take care not to damage the follow- the electrical circuit in question to ing parts: check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-29...
Do not touch the glass part of and then connect the coupler. bulb the headlight bulb to keep it free 5. Have a Yamaha dealer adjust the 1. Remove the seat. (See page from oil, otherwise the transpar- headlight beam if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 4. Insert a new bulb into the socket, EAU24202 EAU24310 Replacing a turn signal light Replacing the license plate push it in, and then turn it clock- bulb light bulb wise until it stops. 1. Remove the turn signal light lens 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32830 5. Install the auxiliary light socket (to- Replacing an auxiliary light gether with the coupler) by push- bulb ing it in. This model is equipped with two auxil- iary lights. If an auxiliary light bulb burns out, replace it as follows.
2. Insert the wheel axle. EWA10820 3. Install the brake calipers by install- WARNING ing the bolts. It is advisable to have a Yamaha NOTE: dealer service the wheel. Make sure that there is enough space Securely support the motor-...
EAU32872 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Axle nut of it falling over.
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PERIODIC MAINTENANCE AND MINOR REPAIR ECA11070 NOTE: CAUTION: The drive chain does not need to be Do not apply the brake after the disassembled in order to remove and wheel has been removed together install the rear wheel. with the brake disc, otherwise the 6.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
MOTORCYCLE CARE AND STORAGE EAU26040 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
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MOTORCYCLE CARE AND STORAGE After normal use ECA10790 4. To prevent corrosion, it is recom- CAUTION: Remove dirt with warm water, a mild mended to apply a corrosion pro- detergent, and a soft, clean sponge, tection spray metal, Do not use warm water since it in- and then rinse thoroughly with clean including chrome- and nickel-plat- creases the corrosive action of the...
NOTE: d. Turn the engine over several To prevent corrosion, avoid Consult a Yamaha dealer for advice on times with the starter. (This will damp cellars, stables (because what products to use. coat the cylinder walls with oil.) of the presence of ammonia) e.
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MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.
SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2095 mm (82.5 in) SAE10W30 or SAE10W40 or SAE15W40 Regular unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 750 mm (29.5 in) 19.4 L (5.13 US gal) (4.27 Imp.gal) Overall height: Fuel reserve amount: -20 -10...
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SPECIFICATIONS Gear ratio: Manufacturer/model: Rear wheel: 1st: BRIDGESTONE/BT020R GG Wheel type: 37/13 (2.846) Manufacturer/model: Cast wheel 2nd: DUNLOP/D252 Rim size: 37/19 (1.947) Loading: 17M/C x MT5.50 3rd: Maximum load: Front brake: 28/18 (1.556) 190 kg (419 lb) Type: 4th: (Total weight of rider, passenger, cargo and Dual disc brake 32/24 (1.333) accessories)
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SPECIFICATIONS Electrical system: Oil level warning light: Ignition system: Turn signal indicator light: Transistorized coil ignition (digital) Charging system: Engine trouble warning light: AC magneto Battery: Immobilizer system indicator light: Model: GT12B-4 Fuses: Voltage, capacity: Main fuse: 12 V, 10.0 Ah 30.0 A Headlight: Headlight fuse:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Air filter element, replacing ....6-12 Front and rear brake pads, checking..6-18 Panels, removing and installing ....6-5 Anti-theft alarm (optional)......3-8 Front fork, checking ......6-25 Parking ............5-4 Auxiliary light bulb, replacing ....6-32 Fuel............3-12 Part locations .......... 2-1 Fuel consumption, tips for reducing..
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INDEX Turn signal indicator lights ...... 3-3 Turn signal light bulb, replacing.... 6-31 Turn signal switch........3-9 Valve clearance ........6-14 Vehicle identification number....9-1 Wheel bearings, checking ....6-26 Wheel (front) ......... 6-33 Wheel (rear).......... 6-34 Wheels..........6-17...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.08-0.3×1 CR...