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EAU26943 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: 1 Aug.
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-SHG. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Rear brake light switch ....6-21 Pre-operation check list ....4-2 Checking the front and rear brake DESCRIPTION ........2-1 pads .......... 6-21 Left view ..........2-1 OPERATION AND IMPORTANT Checking the brake fluid level ..6-22 Right view ........2-2 RIDING POINTS.........
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TABLE OF CONTENTS Replacing the license plate light bulb ...........6-34 Replacing an auxiliary light bulb ...6-35 Front wheel ........6-36 Rear wheel ........6-37 Troubleshooting ......6-39 Troubleshooting charts ....6-40 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper 190 kg (419 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU10550 To lock the steering Main switch/steering lock All electrical circuits are supplied with power, the meter lighting, taillight, li- cense plate light and auxiliary lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on...
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10941 EAU11003 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard lights and turn sig- nal lights can be turned on, but all other electrical systems are off.
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This indicator light comes on when the oil level warning light will flash ten high beam of the headlight is switched times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11250 Oil level warning light “...
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INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
“ON”. If the warning light does not come on for a few seconds, then go off, have 1. Coolant temperature display/air intake tem- a Yamaha dealer check the electrical perature display circuit. 2. Speedometer 3.
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INSTRUMENT AND CONTROL FUNCTIONS a tachometer (which shows engine Tachometer Clock speed) an odometer (which shows the to- tal distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter started flashing)
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When the fuel amount in the fuel tank for approximately 3 seconds. If this oc- decreases to 3.6 L (0.95 US gal) (0.79 curs, have a Yamaha dealer check the Imp.gal), the left segment of the fuel electrical circuit. meter will start flashing, and the odom-...
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INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature mode Air intake temperature mode When the air intake temperature display is selected, “A” is displayed for one second, and then the air in- take temperature is displayed. Self-diagnosis device 1. Coolant temperature display 1.
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This function allows you to adjust the are defective, the immobilizer system Yamaha dealer and have the stan- brightness of the LCD and the tachom- indicator light will flash, and then the dard keys re-registered.
EAU12347 Right Anti-theft alarm (optional) Handlebar switches This model can be equipped with an Left optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Engine stop switch “ ” 2. Start switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12733 EAU12820 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU26822 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13070 EAU13220 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13441 EAU32980 Catalytic converter Seat This vehicle is equipped with catalytic converters in the exhaust system. To remove the seat 1. Insert the key into the seat lock, EWA10860 WARNING and then turn it counterclockwise. The exhaust system is hot after op- eration.
190 kg (419 lb) for the ve- hicle. 1. Helmet holder 1. CYCLELOK bar (optional) 2. Unlock. 2. Yamaha CYCLELOK (optional) 3. Strap To open the helmet holder, insert the This storage compartment is designed key into the lock, and then turn the key...
(b). will result in poor damping per- Spring preload setting: formance. Minimum (soft): Always have a Yamaha dealer service the shock absorber. Standard: Maximum (hard): 3-18...
INSTRUMENT AND CONTROL FUNCTIONS EAU15301 below and have a Yamaha dealer re- EAU15321 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-11 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-17, 6-26 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
Exhaust fumes check the function of the igni- Yamaha dealer check the electrical cir- are poisonous, and inhaling tion circuit cut-off system ac- cuit. them can cause loss of con-...
OPERATION AND IMPORTANT RIDING POINTS ECA11040 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, never ac- Even with the transmission in celerate hard when the engine is the neutral position, do not cold! coast for long periods of time with the engine off, and do not NOTE: tow the motorcycle for long dis-...
If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). cur during the engine break-in avoided. period, immediately have a Yamaha dealer check the vehi- EAU17091 cle. 0–1000 km (0–600 mi) Avoid prolonged operation above 7000 r/min.
OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ 10 * Tires • Check air pressure. •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. 23 * Cooling system • Change. Every 3 years Front and rear brake √...
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PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 2. Pull the front cowling away from Removing and installing pan- the vehicle as shown, and then re- move the panel. The panels shown need to be removed to perform some of the maintenance jobs described in this chapter.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Tab 1. Panel C 1. Panel D 2. Slot 2. Bolt 2. Bolt To install the panel To install the panel EAU42690 Panel C 1. Place the panel in the original posi- 1. Place the panel in the original posi- tion, and then install the bolts.
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
PERIODIC MAINTENANCE AND MINOR REPAIR EAU42620 Engine oil and oil filter car- tridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of engine oil to the O-ring of the new oil filter car- tridge. 1. Engine oil drain bolt 1. Torque wrench...
ECA11620 or remains on, immediately turn the To check the coolant level CAUTION: engine off and have a Yamaha dealer The coolant level should be checked as In order to prevent clutch slip- check the vehicle. follows before each ride. In addition,...
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The coolant should be between the corrosion. minimum and maximum level marks. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
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PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place a container under the engine 7. Install the coolant reservoir and its to collect the used coolant. reservoir cover by placing them in 3. Remove the radiator cap retaining the original position, and then in- bolt, radiator cap retainer and radi- stalling the bolts.
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If 2.00 L (2.11 US qt) (1.76 Imp.qt) taining bolt. coolant is leaking, have a Yamaha Coolant reservoir capacity (up to the maximum level mark): dealer check the cooling system.
6. Insert a new air filter element into If any hose is damaged, have a 4. Remove the air filter case cover by the air filter case. Yamaha dealer replace the hose before starting the engine, oth- removing the screws. erwise fuel may leak.
To in- obtained as described above, have a crease the engine idling speed, turn the Yamaha dealer make the adjustment. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
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190 kg (419 lb) glass fragments in it, or if the sidewall is weight evenly on both sides. * Total weight of rider, passenger, car- cracked, have a Yamaha dealer re- Adjust the suspension and tire go and accessories place the tire immediately.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 This motorcycle is equipped with cast Front tire: WARNING wheels and tubeless tires with valves. Size: Have a Yamaha dealer replace EWA10480 120/70 ZR17M/C (58W) WARNING Manufacturer/model: excessively worn tires. Besides BRIDGESTONE/BT020F GG being illegal, operating the vehi-...
Always adjust the tire air pres- fore each ride. If any damage is sure according to the operating found, have a Yamaha dealer re- conditions. place the wheel. Do not attempt even the smallest repair to the wheel.
The front and rear brake pads must be clutch does not operate correctly, have checked for wear at the intervals spec- a Yamaha dealer check the internal ified in the periodic maintenance and clutch mechanism. lubrication chart.
EAU22580 Before riding, check that the brake fluid Checking the brake fluid level touches the brake disc, have a Yamaha is above the minimum level mark and dealer replace the brake pads as a set. replenish if necessary. A low brake fluid...
EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
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PERIODIC MAINTENANCE AND MINOR REPAIR Drive chain slack: Tightening torques: 45.0–55.0 mm (1.77–2.17 in) Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 5. If the drive chain slack is incorrect, 120 Nm (12.0 m·kgf, 85 ft·lbf) adjust it as follows. EAU34311 To adjust the drive chain slack 1.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EWA10740 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. The operation of the brake and clutch Recommended lubricant: levers should be checked before each...
If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-29...
To charge the battery charged. Storing a discharged away from the battery and pro- Have a Yamaha dealer charge the bat- battery can cause permanent vide sufficient ventilation when tery as soon as possible if it seems to battery damage.
If you do not have access to a The main fuse is located under the fuel sealed-type (MF) battery charg- tank. (See page 6-15.) er, have a Yamaha dealer charge your battery. 1. Headlight fuse 2. Signaling system fuse 3. Ignition fuse 4.
3. Turn the key to “ON” and turn on Take care not to damage the follow- the electrical circuit in question to ing parts: check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-32...
Do not touch the glass part of and then connect the coupler. bulb the headlight bulb to keep it free 5. Have a Yamaha dealer adjust the 1. Remove the seat. (See page from oil, otherwise the transpar- headlight beam if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 4. Insert a new bulb into the socket, EAU24202 EAU24310 Replacing a turn signal light Replacing the license plate push it in, and then turn it clock- bulb light bulb wise until it stops. 1. Remove the turn signal light lens 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU42650 Replacing an auxiliary light bulb This model is equipped with two auxil- iary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove panel C. (See page 6-6.) 2. Remove the auxiliary light socket (together with the bulb) by pulling it out.
Make sure that there is enough space EWA10820 between the brake pads before install- WARNING ing the brake calipers onto the brake It is advisable to have a Yamaha discs. dealer service the wheel. 4. Take the vehicle off the center- Securely support the motor-...
EAU25080 Rear wheel EAU25150 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Locknut 1. Locknut of it falling over.
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PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: NOTE: Axle nut: Make sure that the retainer on the 120 Nm (12.0 m·kgf, 85 ft·lbf) swingarm is inserted into the slot in the brake caliper bracket. Make sure that there is enough space between the brake pads be- fore installing the wheel.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10770 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE cleaning products, solvent or After normal use ECA10790 CAUTION: thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild movers or inhibitors, brake flu- detergent, and a soft, clean sponge, Do not use warm water since it in- id, antifreeze or electrolyte.
WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
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MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-16.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Air filter element, replacing ....6-15 Front and rear brake pads, checking..6-21 Panels, removing and installing ....6-6 Anti-theft alarm (optional)...... 3-11 Front fork, checking ......6-28 Parking ............5-4 Auxiliary light bulb, replacing ....6-35 Fuel............3-14 Part locations .......... 2-1 Fuel consumption, tips for reducing..
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INDEX Turn signal indicator lights ...... 3-3 Turn signal light bulb, replacing.... 6-34 Turn signal switch......... 3-11 Valve clearance ........6-17 Vehicle identification number....9-1 Wheel bearings, checking ....6-29 Wheel (front) ......... 6-36 Wheel (rear).......... 6-37 Wheels..........6-20...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.09-0.3×2 CR...